SUBARU LEGACY 1996 Service Repair Manual

4. Datum Points and Dimensions
Concerning On-Board Aiming
Adjustment
If headlight aiming is misaligned due to damaged body
panel, repair headlight mating surface using body and
headlight datum points as a guide.
NOTE:
It is recommended to conduct On-Board Aiming Adjust-
ment with headlights turned off.
If turned on during the adjustment, the duration should be
within two minutes.
B5M0364
Unit: mm (in)
22
5-1SERVICE DATA
4. Datum Points and Dimensions Concerning On-Board Aiming Adjustment

1. Front Hood and Hood Lock
B5M0258A
1Front hood

2Hinge (RH, LH)

3Front hood seal

4Lever ASSY

5Cable
6Striker

7Hood lock ASSY

8Front hood stay

9Front hood seal CTR
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 14±9 (1.4±0.9, 10.1±6.5)
T2: 32±1 (3.3±0.1, 23.9±0.7)
23
5-1COMPONENT PARTS
1. Front Hood and Hood Lock

2. Trunk Lid
B5M0366A
1Torsion bar

2Trunk lid

3Weatherstrip

4Rod

5Trunk lid lock ASSY

6Striker

7Hinge ASSY
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 14±4 (1.4±0.4, 10.1±2.9)
T2: 18±5 (1.8±0.5, 13.0±3.6)
24
5-1COMPONENT PARTS
2. Trunk Lid

3. Front Bumper (Except outback with
step roof)
B5M0367A
1Licence plate bracket

2Bumper face

3Front bumper beam

4Bracket

5Stay

6Back beam (Front)

7E-A foam (Front)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
25
5-1COMPONENT PARTS
3. Front Bumper (Except outback with step roof)

4. Rear Bumper (Sedan)
B5M0368A
1Bumper beam (LWR)

2Bumper beam (UPR)

3Bracket (Side)

4Bumper surface

5E-A foam (Rear)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
26
5-1COMPONENT PARTS
4. Rear Bumper (Sedan)

5. Rear Bumper (Wagon)
B5M0369A
1Bumper beam

2Bracket (Side)

3Bumper surface

4E-A foam (Rear)
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
27
5-1COMPONENT PARTS
5. Rear Bumper (Wagon)

6. Sunroof
B5M0370A
1Glass lid ASSY

2Deflector and guide rail ASSY

3Guide rail cover

4Frame ASSY

5Motor ASSY

6Drain ASSY

7Sun shade

8Drain tube

9Garnish

10Set bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
28
5-1COMPONENT PARTS
6. Sunroof

7. Steering Support Beam
B5M0264A
1Bracket

2Steering beamTightening torque: N⋅m (kg-m, ft-lb)
T: 32±10 (3.3±1.0, 23.9±7)
29
5-1COMPONENT PARTS
7. Steering Support Beam

8. Guard Pipe
B5M0371A
1Guard pipe

2Rear floor panelTightening torque: N⋅m (kg-m, ft-lb)
T: 32±10 (3.3±1.0, 23.9±7)
30
5-1COMPONENT PARTS
8. Guard Pipe

9. Front Bumper (Outback with step
roof)
B5M0404A
1Bumper face

2Front bumper beam

3Bracket

4Stay

5Back beam (Front)

6E-A foam (Front)

7Holder

8Back beam bracket
Tightening torque: N⋅m (kg-m, ft-lb)
T: 93±25 (9.5±2.5, 69±18)
31
5-1COMPONENT PARTS
9. Front Bumper (Outback with step roof)