instrument panel SUBARU LEGACY 1996 Service Manual PDF

B2M0944A
14) Separate bulkhead wiring harness connector (B38)
and instrument panel wiring harness connector (i3).
15) Measure resistance of harness between bulkhead wir-
ing harness connector and chassis ground.
: Connector & terminal
(B99) No. 20—Chassis ground:
Is the resistance less than 10Ω?
: Repair short circuit in bulkhead wiring harness.
: Repair short circuit in instrument panel wiring har-
ness.
G2M0340
10BP10CHECK HARNESS BETWEEN ECM, COM-
BINATION METER AND FUEL PUMP
CONNECTOR. (RHD MODEL)
1) Turn ignition switch to OFF.
2) Remove fuel pump access hole lid located on the right
rear of luggage compartment floor.
B2M0940A
3) Disconnect connector from fuel pump.
4) Measure resistance of harness between fuel pump con-
nector and chassis ground.
: Connector & terminal
(R58) No. 3—Chassis ground:
Is the resistance less than 10Ω?
: Go to next step 5).
: Go to step10BP11.
G2M0863
5) Remove service hole cover located on the left rear of
luggage compartment floor.
B2M0940A
6) Disconnect connector from fuel sub meter unit.
7) Measure resistance of harness between fuel pump con-
nector and chassis ground.
: Connector & terminal
(R58) No. 3—Chassis ground:
Is the resistance less than 10Ω?
: Repair short circuit in harness between fuel pump
and fuel sub meter unit connector.
: Go to next step 8).
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2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostics Chart with Trouble Code

B2M0941A
8) Separate fuel tank cord connector (R57) and rear wir-
ing harness connector (R15).
9) Measure resistance of harness between fuel sub meter
unit connector and chassis ground.
: Connector & terminal
(R59) No. 1—Chassis ground:
Is the resistance less than 10Ω?
: Repair short circuit in fuel tank cord.
: Go to next step 10).
B2M0942A
10) Separate rear wiring harness connector (R1) and bulk-
head wiring harness connector (B97).
11) Measure resistance of harness between rear wiring
harness connector and chassis ground.
: Connector & terminal
(R15) No. 3—Chassis ground:
Is the resistance less than 10Ω?
: Go to next step 12).
: Repair short circuit in rear wiring harness.
B2M1022A
12) Measure resistance of harness between bulkhead wir-
ing connector and chassis ground.
: Connector & terminal
(B97) No. J2—Chassis ground:
Is the resistance less than 10Ω?
: Go to next step 13).
: Repair short circuit in harness between S.M.J.
and ECM connector.
B2M1022A
13) Separate bulkhead wiring harness connector (B38)
and instrument panel wiring harness connector (i3).
14) Measure resistance of harness between bulkhead wir-
ing harness connector and chassis ground.
: Connector & terminal
(B97) No. J2—Chassis ground:
Is the resistance less than 10Ω?
: Repair short circuit in bulkhead wiring harness.
: Repair short circuit in instrument panel wiring har-
ness.
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2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostics Chart with Trouble Code

B6M0121
10BP11CHECK HARNESS BETWEEN COMBINA-
TION METER AND FUEL PUMP CONNEC-
TOR.
1) Connect connector to fuel pump.
2) Pull out combination meter from instrument panel. to 6-2 [W13A1].>
3) Disconnect connector from combination meter.
B2M0945A
4) Measure resistance of harness between combination
meter connector and chassis ground.
: Connector & terminal
(i10) No. 3—Chassis ground:
Is the resistance less than 200Ω?
: Go to step10BP12.
: Repair harness and connector.
NOTE:
In this case, repair the following:

Open circuit in harness between combination meter con-
nector and junction A on rear wiring harness

Poor contact in coupling connectors (i3, and B99 (LHD)/
B97 (RHD))
10BP12
CHECK COMBINATION METER.
1) Disconnect speedometer cable from combination meter
and remove combination meter.
: Is the fuel meter installation screw tightened
securely?
: Go to next step 2).
: Tighten fuel meter installation screw securely.
2) Remove printed circuit plate assembly from combina-
tion meter assembly.
: Is there flaw or burning on printed circuit
plate assembly?
: Replace printed circuit plate assembly.
: Replace fuel meter assembly.
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2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostics Chart with Trouble Code

WIRING DIAGRAM:

RHD Model
B2M0799
OBD0736A
10BQ1
CHECK OUTPUT SIGNAL FROM ECM.
1) Turn ignition switch to OFF.
2) Connect test mode connector at the lower portion of
instrument panel (on the driver’s side), to the side of the
center console box.
3) Turn ignition switch to ON.
B2M0608A
4) Measure voltage between ECM and chassis ground.
: Connector & terminal
(B84) No. 74 (+)—Chassis ground:
Is the voltage more than 10 V?
: Go to step10BQ5.
: Go to step10BQ2.
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2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostics Chart with Trouble Code

C: TROUBLE CODE 04
DIAGNOSIS:
Airbag main harness circuit is shorted.
Airbag module harness (Passenger) circuit is shorted.
Airbag control module is faulty.
1. Airbag main harness inspection
O.K.
Not O.K.
Replace airbag main harness.
Replace airbag control module.
CAUTION:
Before performing diagnostics on airbag system, turn
ignition switch“OFF”, disconnect battery ground
cable and then wait at least 20 seconds.
After 20 seconds elapse, remove instrument panel
lower cover, and disconnect (AB3) and (AB8), (AB9)
and (AB10).
G5M0559
1. AIRBAG MAIN HARNESS INSPECTION
1) Disconnect connector (AB6) from airbag control module
, and connect it to test harness B2
connector (8B).
2) Measure resistance between test harness B2 connec-
tor (5B) terminal.
(5B) Terminal / Specified resistance:
No. 6—No.7/10kΩ, or more

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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code

D: TROUBLE CODE 11
DIAGNOSIS:
Airbag control module is faulty.
Airbag main harness circuit is open.
Fuse No. 8 is blown.
Body harness circuit is open.
1. Airbag control module inspection
Not O.K.
O.K.
Replace airbag control module.
2. Airbag main harness inspection
O.K.
Not O.K.
Replace airbag main harness.
3. Fuse No. 8 inspection
O.K.
Not O.K.
Replace fuse No. 8.
Repair body harness.
CAUTION:
Before performing diagnostics on airbag system, turn
ignition switch“OFF”, disconnect battery ground
cable and then wait at least 20 seconds.
After 20 seconds elapse, remove instrument panel
lower cover, and disconnect (AB3) and (AB8), (AB9)
and (AB10).
G5M0559
1. AIRBAG CONTROL MODULE INSPECTION
1) Disconnect connector (AB6) from airbag control module
and connect it to test harness B2
connector (8B).
2) Connect battery ground cable and turn ignition switch
“ON”. (engine off)
3) Measure voltage across connector (5B) terminal and
body.
(5B) Terminal / Specified voltage:
No. 2—Body / 10 V, or more
2. AIRBAG MAIN HARNESS INSPECTION
1) Go to step 2) below after performing diagnostics on air-
bag system as per flowchart under“1. AIRBAG CON-
TROL MODULE INSPECTION”previously outlined.
2) Turn ignition switch“OFF”, disconnect battery ground
terminal and then wait at least 20 seconds.



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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code

F: TROUBLE CODE 13
DIAGNOSIS:
Airbag main harness circuit is shorted.
Airbag module harness (Driver) is shorted.
Roll connector circuit is shorted.
Airbag control module is faulty.
1. Airbag main harness inspection
O.K.
Not O.K.
Replace airbag main harness.
Replace airbag control module.
CAUTION:
Before performing diagnostics on airbag system, turn
ignition switch“OFF”, disconnect battery ground
cable and then wait at least 20 seconds.
After 20 seconds elapse, remove instrument panel
lower cover, and disconnect (AB3) and (AB8), (AB9)
and (AB10).
G5M0559
1. AIRBAG MAIN HARNESS INSPECTION
1) Disconnect connector (AB6) from airbag control module
, and connect it to test harness B2
connector (8B).
2) Measure resistance between test harness B2 connec-
tor (5B) terminal.
(5B) Terminal / Specified resistance:
No. 1—No.14/10kΩ, or more

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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code

J: TROUBLE CODE 23
DIAGNOSIS:
Airbag main harness is shorted to power supply.
Front sensor harness is shorted to power supply.
Airbag module harness (Driver or passenger) is dam-
aged.
Roll connector is shorted to power supply.
Airbag control module is faulty.
1. Front sensor inspection
O.K.
Not O.K.
Replace front sensor.
2. Airbag main harness inspection
O.K.
Not O.K.
Replace airbag main harness.
Replace airbag control module.
CAUTION:
Before performing diagnostics on airbag system, turn
ignition switch“OFF”, disconnect battery ground ter-
minal and then wait at least 20 seconds.
After 20 seconds elapse, remove instrument panel
lower cover, and disconnect (AB3) and (AB8), (AB9)
and (AB10).


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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code

L: TROUBLE CODE 31
DIAGNOSIS:
Airbag control module is faulty.
Airbag main harness circuit is open.
Fuse No. 16 is blown.
Body harness circuit is open.
1. Airbag control module inspection
Not O.K.
O.K.
Replace airbag control module.
2. Airbag main harness inspection
O.K.
Not O.K.
Replace airbag main harness.
3. Fuse No. 16 inspection
O.K.
Not O.K.
Replace fuse No. 16.
Repair body harness.
CAUTION:
Before performing diagnostics on airbag system, turn
ignition switch“OFF”, disconnect battery ground
cable and then wait at least 20 seconds.
After 20 seconds elapse, remove instrument panel
lower cover, and disconnect (AB3) and (AB8), (AB9)
and (AB10).



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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code

B5M0123B
2. INSPECTION OF BODY HARNESS, CONNECTOR
AND AIRBAG WARNING LIGHT
1) Turn ignition switch“OFF”and connect body harness
connector (B31) to test connector A connector (1A).
G5M0455
2) Connect battery ground cable and turn ignition switch
“ON”, (engine off) and connect connectors (3A) and (4A) to
check if warning light goes out. If it does, go to step 4)
below. If it remains on, check body harness and repair if
necessary.
B5M0124A
3) If body harness is satisfactory, replace airbag warning
light module

1. After problem has been eliminated, discon-
nect connectors (3A) and (4A).
G5M0559
4) Turn ignition switch“OFF”, disconnect battery ground
cable and then wait at least 20 seconds, and re-connect
connectors (AB1) and (B31).
5) Remove instrument panel lower cover and disconnect
(AB3) with (AB8), then disconnect connector (AB6) from
airbag control module, and connect
it to test harness B2 connector (8B).
G5M0458
6) Connect battery ground cable and turn ignition switch
“ON,”(engine off) and connect connectors (6B) and (7B) to
check if warning light goes out. If it does, go to“3.
GROUNDING CIRCUIT INSPECTION”. If it remains on,
replace airbag main harness. After problem has been
eliminated, disconnect connectors (6B) and (7B).
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5-5SUPPLEMENTAL RESTRAINT SYSTEM
5. Diagnostics Chart with Trouble Code