SUBARU LEGACY 1996 Service Repair Manual

G3M0688
4) Remove gearshift lever from stay.
G3M0689
5) Disconnect spring pin and bush from gearshift lever.
6) Remove boot from gearshift lever.
G3M0690
7) Remove the following parts from the stay.


1Spacer (FWD model)


2Bush


3Snap ring


4O-ring


5Bush
B3M0343A
C: INSPECTION
Check the following parts for deformation, damage and
wear. Repair or replace any defective parts. Determine
defective parts by comparing with new parts.


1Bush


2Cushion


3Spacer


4Boot


5Stay, rod and lever


6Spring
8
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0692
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.


1Cushion rubber


2Bush
G3M0693
3) Mount the following parts on the gearshift lever.


1Boot


2Snap ring


3O-ring


4Bush


5Spring pin
CAUTION:
Always use new O-rings.
Apply grease [NIGLUBE-R or equivalent] to the inner
surface of the bush.
G3M0694
4) Mount gearshift lever on the stay.
5) Install snap ring to the case of the stay.
G3M0685
6) Tighten with locking wire to the extent that the boot will
not come off.
CAUTION:
Always use new locking wire.
G3M0686
7) Insert the rod into the boot hole.
8) Connect rod to gearshift lever.
Tightening torque:
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74±0.25 N⋅m (0.075±0.025 kg-m, 0.54±0.18 ft-lb)
or less
9
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0695
9) Mount the following parts on the rod.


1Bush


2Spacer
CAUTION:
Apply grease [NIGLUBE-R or equivalent] to inner
and side surfaces of the bush when installing spacers.
The rod should be installed in the direction shown in
the figure.
10) Check that there is no excessive play and that parts
move smoothly.
B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. [W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0697
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
10
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0681
6) Connect stay to the bracket.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
7) Install the exhaust cover.
G3M0698
2. Automatic Transmission
A: REMOVAL
1) Remove the cable.
(1) Prior to removal, set lever to“N”position.
(2) Remove front exhaust pipe.
G3M0699
(3) Separate cable from transmission lever.
(4) Remove clamp from transmission case.
B3M0102A
(5) Disconnect cable from selector lever and then
remove cable bracket.
G3M0702
2) Remove console box.
3) Disconnect the connectors.
11
3-3SERVICE PROCEDURE
1. Manual Transmission - 2. Automatic Transmission

G3M0681
6) Connect stay to the bracket.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
7) Install the exhaust cover.
G3M0698
2. Automatic Transmission
A: REMOVAL
1) Remove the cable.
(1) Prior to removal, set lever to“N”position.
(2) Remove front exhaust pipe.
G3M0699
(3) Separate cable from transmission lever.
(4) Remove clamp from transmission case.
B3M0102A
(5) Disconnect cable from selector lever and then
remove cable bracket.
G3M0702
2) Remove console box.
3) Disconnect the connectors.
11
3-3SERVICE PROCEDURE
1. Manual Transmission - 2. Automatic Transmission

G3M0703
4) Remove the screws to take off the plate from the body.
G3M0704
B: DISASSEMBLY
1) Remove grip from selector lever.
2) Remove indicator from plate.
B3M0346A
3) Remove the following parts from the grip.


1Button


2Spring
G3M0706
4) Remove shift-lock solenoid and“P”position switch.
G3M0707
5) Remove the bolt to take off the selector lever from the
plate and remove selector lever from the plate.
12
3-3SERVICE PROCEDURE
2. Automatic Transmission

G3M0708
6) Remove lock plate.
7) Remove selector lever from the plate.
G3M0709
8) Remove detention spring.
C: INSPECTION
1) Inspect removed parts by comparing with new ones for
deformation, damage and wear. Correct or replace if defec-
tive.
2) Confirm the following parts for operating condition
before assembly.
(1) Sliding condition of the button in the grip ... it should
move smoothly.
(2) Insertion of the grip on the selector lever ... when
pushing the grip on the selector lever by hand, screw
holes should be aligned.
(3) Operation of selector lever and rod ... they should
move smoothly.
(4) Insertion of the spacer into the selector lever ... it
should be inserted lightly by finger pressure.
G3M0707
D: ASSEMBLY
1) Clean all parts before assembly.
Apply grease [NIGLUBE-R or equivalent].

2) Assemble selector lever to the plate.
3) Insert the bolt and tighten the flange nut to the specified
torque.
Tightening torque (Flange nut):
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
13
3-3SERVICE PROCEDURE
2. Automatic Transmission

G3M0710
4) Assemble detention spring, shift-lock solenoid and“P”
position switch.
G3M0711
5) Adjust the position of shift-lock plate and solenoid.
Then, tighten bolts.
G3M0712
6) Assemble indicator to the plate
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B3M0347A
7) Assemble the following parts to the grip.
CAUTION:
Apply grease on sliding surfaces of the following
parts.


1Button


2Spring
G3M0714
8) Assemble the grip to the selector lever.
14
3-3SERVICE PROCEDURE
2. Automatic Transmission

9) After completion of fitting, transfer selector lever to
range“P”∼“1”, pressing the button of the grip; then check
whether the indicator and select lever agree, whether the
pointer and position mark agree and what the operating
force is.
G3M0703
E: INSTALLATION
1) Mount the selector lever onto the vehicle body.
2) Tighten the six bolts to install the selector lever to the
vehicle body.
Tightening torque:
4.5±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
G3M0702
3) Connect connectors and install rear console, center
console and instrument console.
G3M0715
4) Set location of selector lever at“N”position.
5) Set location of selector arm installed on the transmis-
sion body at“N”position.
B3M0416A
6) Pass inner cable through selector arm pin and then
connect it using a washer and snap pin.
7) Attach outer cable to plate on transmission case with
the bolts.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
15
3-3SERVICE PROCEDURE
2. Automatic Transmission

B3M0417A
8) Insert the thread portion of the other inner cable end
into the connector hole of the selector lever, and fix the
other outer cable end to the bracket.
9) Adjust the inner cable length.
(1) Put connector into contact with nut

2.
(2) Tighten nut

1.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
10) After completion of fitting, make sure that the selector
lever operates smoothly all across the operating range.
11) Connect the harnesses and check the following items.
(1) The engine starts operating when selector lever is
in position“P”, but not in other positions.
(2) The back-up light is lit when the selector lever is in
position“R”, but not in other positions.
B3M0348A
12) Check selector lever operation.
WARNING:
Stop the engine while checking operation of selector
lever.
(1) Check that selector lever does not move from“N”
to“R”without pushing the button.
(2) Check that selector lever does not move from“R”
to“P”without pushing the button.
(3) Check that selector lever does not move from“P”
to“R”without pushing the button and the brake pedal
depressed. [With ignition key set at“ON”.]
(4) Check that selector lever does not move from“3”to
“2”without pushing the button.
13) Check shift-lock system.
(1) Ensure ignition switch rotates from“ACC”to
“LOCK”when the selector lever is set at“P”. Also check
that ignition key can be removed from the“LOCK”posi-
tion only.
(2) Ensure selector lever moves from“P”to any other
position when the brake pedal is depressed with igni-
tion key set at“ON”or“START”.
16
3-3SERVICE PROCEDURE
2. Automatic Transmission