SUBARU LEGACY 1996 Service Repair Manual

G3M0505
7) Coat the seal ring with vaseline, and install it in the seal
ring groove of the shaft.
CAUTION:
Do not expand the seal ring excessively when install-
ing.
ST 899580100 INSTALLER
G3M0913
16. Transfer Valve Body
A: DISASSEMBLY
1) Remove the plate. Then remove the spring and pilot
valve together.
2) Remove the straight pin and pry out the plug with a
screwdriver. Then extract the spring and transfer clutch
valve together.
CAUTION:
Be careful not to damage the valve and valve body.
B: INSPECTION
Check each component for harmful cuts, damage, or other
faults.
C: ASSEMBLY
To assemble, reverse the removal sequence.
NOTE:
Make sure the valve slides smoothly after assembling.
11 2
3-2SERVICE PROCEDURE
15. Transfer Clutch - 16. Transfer Valve Body

G3M0505
7) Coat the seal ring with vaseline, and install it in the seal
ring groove of the shaft.
CAUTION:
Do not expand the seal ring excessively when install-
ing.
ST 899580100 INSTALLER
G3M0913
16. Transfer Valve Body
A: DISASSEMBLY
1) Remove the plate. Then remove the spring and pilot
valve together.
2) Remove the straight pin and pry out the plug with a
screwdriver. Then extract the spring and transfer clutch
valve together.
CAUTION:
Be careful not to damage the valve and valve body.
B: INSPECTION
Check each component for harmful cuts, damage, or other
faults.
C: ASSEMBLY
To assemble, reverse the removal sequence.
NOTE:
Make sure the valve slides smoothly after assembling.
11 2
3-2SERVICE PROCEDURE
15. Transfer Clutch - 16. Transfer Valve Body

G6M0095
17. Transmission Control Module
A: REMOVAL
1) Disconnect battery ground cable.
B3M0377A
2) Remove lower cover and then disconnect connector.
B3M0443A
3) Remove transmission control module.


1Transmission control module


2Cruise control module


3Pedal bracket
4) Disconnect connectors from transmission control mod-
ule.
B3M0443A
B: INSTALLATION
1) Connect connectors to transmission control module.


1Transmission control module


2Cruise control module


3Pedal bracket
2) Install transmission control module.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
3) Installing procedure hereafter is in the reverse order of
removal.
11 3
3-2SERVICE PROCEDURE
17. Transmission Control Module

11 4
3-2SERVICE PROCEDURE
17. Transmission Control Module

1. Manual Transmission
1. AWD MODEL
B3M0005B

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush


12Cushion rubber


13Boss


14Joint

15Rod


16Bracket


17Spring


18Washer


19Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 24.5±2 (2.50±0.20, 18.07±1.48)
2
3-3COMPONENT PARTS
1. Manual Transmission

2. FWD MODEL
B3M0006B

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush


12Cushion rubber


13Boss

14Joint


15Rod


16Bracket


17Spring


18Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

2. Automatic Transmission
1. LHD MODEL
B3M0415A

1Button


2Spring


3Grip


4Indicator cover


5“P” position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod


16Selector lever

17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.0±0.7 (0.2±0.07, 1.4±0.5)
T2: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
4
3-3COMPONENT PARTS
2. Automatic Transmission

2. RHD MODEL
B3M0385A

1Grip


2Spring


3Button


4Indicator cover


5“P”position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod

16Selector lever


17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 12±3 (1.2±0.3, 8.7±2.2)
T3: 18±5 (1.8±0.5, 13.0±3.6)
5
3-3COMPONENT PARTS
2. Automatic Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box.
B3M0009
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
G3M0682
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0683
6) Remove gearshift lever.
G3M0684
7) Remove the exhaust cover and remove cushion rubber
from the body.
G3M0685
B: DISASSEMBLY
1) Disconnect locking wires.
G3M0686
2) Remove rod from gearshift lever.
G3M0687
3) Disconnect snap ring.
7
3-3SERVICE PROCEDURE
1. Manual Transmission