Coil SUBARU LEGACY 1996 Service Repair Manual

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[Tiq2]
2-

1
.
General

1~
Engine
control
module
(ECM)
~
Radiator
fan

~2
Ignition
coil~s
Radiator
fan
relay

~3
Ignitqr
~s
Pressure
sources
switching
solenoid
valve

~4
Crankshaft
position
sensor
~
Knock
sensor

~5
Camshaft
position
sensor
~
Back-pressure
transducer

Throttle
position
sensor
~s
Front
oxygen
sensor

~7
duel
injectors
~o
Rear
oxygen
sensor
(Except
California
model)

~8
Pressure
regulator
~
Pressure
sensor

Engine
coolant
temperature
sensor
~z
A/C
compressor

~o
Mass
air
flow
sensor
~
Inhibitor
switch

Idle
air
control
solenoid
valve
~
CHECK
ENGINE
malfunction
indicator
lamp
(MIL)

~z
Purge
control
solenoid
valve
~
Tachometer

0
Fuel
pump
~s
A/C
relay

0
PCV
valve
~
A/C
control
module

~s
Air
cleaner
~eIgnition
switch

Canister
~
Transmission
control
module
(TCM)

~
Main
relay
~o
Vehicle
speed
sensor
2

~a
Fuel
pump
relay
~
Data
link
connector
(For
Subaru
select
monitor)

~s
Fuel
filter
@
Data
link
connector
(For
Subaru
select
monitor
and

~o
Front
catalytic
converter
OBD-II
general
scan
tool)

Rear
catalytic
converter
@
Two
way
valve

~2
MGR
valve
~a
Rear
oxygen
sensor
(California
model
only)

EGR
control
solenoid
valve
~
Filter

3

2-7
[T2A3]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

2
.
Electrical
Components
Location

3
.
SOLENOID
VALVE,
EMISSION
CONTROL
SYSTEM

PARTS
AND
IGNITION
SYSTEM
PARTS

osoooose

Pressure
sources
switching
solenoid
valve
OS
Purge
control
solenoid
valve

(k
Idle
air
control
solenoid
valve
06
Ignitor
~3
EGR
valve
(~7
Ignition
coil
4
EGR
control
solenoid
valve

2-7
[rsai]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

6
.
Wiring
Diagram
and
Wiring
Harness

Engine
Shield
Boost
Throttle
coolant
joint
sensorposition
Knock
temperature
E
.G.R
.
connector
sensor
sensor
sensor
solenoid

BB3
FF
R
I
B2
H
I
(
:
P
P
(:
9
)
PEE
(
ED
EH
(
9
)

....

E2

821

Ref
.
toAT
control
system
.

Enginecontro
I
B84
module

....

822

E3

B3

Mess
air
flowsensor

.
.
..
..
..
III

(Ca
I
(forn
(a
mode
I)
arri

813
m
EE

Ignitor
O

(Brown)
El8
E8
(Brown)
(B
I
eck)
B2
El3
(Brown)

12
123

B3
(Grey)(
ED
(Grey)

1234
123456

52

Ell
(Gray)

123

B2l
(L
i
ght
gray)

1234
5678
910U12

Ell

Ignition
coil

B83

1234

B22
CL
i
ght
gray)

1234
5678
9
1011
12
13141516

BUR10-02C

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[Tyooyl
2-7
10
.
General
Diagnostics
Table

10
.
General
Diagnostics
Table

1
.
FOR
ENGINE

1
23
4
5678
9
10
11
1213

N

ONCdN
C
O
O
a
x
m

Problem
parts
`o
m
v

mj
4'S
O
1>j
T
N
dm
G

~
ON

41
m
~
!d
V
P]
7
0
E
m
~n
N
~o
C
o
O
d
~
~
U
O
c
m~
C
.
.
.
V1
ON
aVa
U
3
C~
0

"

y
dO1OyOQ
~
"O
CN
d7

O
"
0va
l0
0CdyGo
>
"
Vd
da
E
U
"
O
l0
ymC
~
O
NC
N
V
V
4)
N
~
'C
C
.2
7
a
3NmC
oi
mm
o
W
m
.
mU
o~
Symptom
2WFU~Ya
LL
.0
ti
QW

1
Engine
stalls
during
idling
.
O4OOOOO

2
Rough
idling
O
4O
Cl
OO

3
Engine
does
notreturnto
idle
.
O
OO

4Poor
acceleration
O4OOOOO

Engine
stalls
or
engine
sags
or
hesi-
O
D
OOOOOO
fates
at
acceleration
.

6
Surge
O4OOOO

T
Spark
knock
OOOO

8
After
burning
in
exhaust
system
O
Lr
I
O
I

'1
:
The
mark,
D,
indicates
the
symptom
occurring
only
in
cold
temperatures
.

'2
:
For
itemswiththe
mark,
D,ensure
the
secure
installationof
crankshaft
position
sensor
and
camshaft
position
sensor
.

Replacement
is
not
necessary
.

'3
:
Check
fuel
injector,
fuel
pressure
regulator
and
fuel
filter
.

'4
:
Check
ignitor,
ignition
coil
and
spark
plug
.

NOTE
:

Malfunction
of
partsother
than
the
above
is
also
possible
.
Refer
to
1
.
Engine
Trouble
in
General
[K100]
in
Repair
Section
2-3
of

the
Service
Manual

69

s-$
[D601]
WIRING
DIAGRAM

6
.
Wiring
Diagram

No
.
Load

MB-2
Powerwindow
circuit
breaker

Engine
control
module

Fuel
pump
relay
MB-3
Main
relay

OBD-II
service
connector

MB-4A/C
relay
holder

MB-6
Headlight
LH

Diode
(Lighting)

Lighting
switch

Combination
meter
M
B_$

Headlight
RH

Combination
meter

Door
lock
timer

MB-9
Luggage
room
light

Radio

Room
light

MB-10
A/C
relay
holder

ALT-1
Combination
meter

IG
A/C
relay
holder

Cruise
control
module

ST
Engine
control
module

Inhibitor
switch

FB-2
Diode
(A/C)

Sub
fan
motor
FB-3
Sub
fan
relay-2

Engine
control
module

Fuel
pump
relay
FB-4
Ignition
coil

Transmission
control
module

Side
marker
light
LH
FB-6
Side
marker
light
RH

FB-7Door
lock
timer

FB-9Hazard
switch

AT
shift
lock
control
module
FB-10
Key
warning
switch

Power
antenna

FB-11
Radio

FB-12
Cigarette
lighter

FB-13
Remote
control
rearview
mirrorswitch

AT
shift
lock
control
module

Combination
switch
Front
washer
motor
FB-14
Front
wipermotor

Rear
washer
motor

Rear
wipermotor

Rear
wiper
relay

FB-15Transmission
control
module

Na
Load

Rear
defogger

FB-16
Rear
defogger
condenser

Reardefogger
switch

FB-17
Rear
defogger
switch

FB-18
AT
shift
lock
control
module

Inhibitor
switch

FB-19
Hazard
switch

Combination
meter
FB-20
Mode
control
panel
FB-21
Combination
meter
(Airbag)

Blower
motor
relay

Check
connector

FB-22
FRESH/RECIRC
actuator

Mode
actuator

Powerwindow
relay

Seat
belt
timer

FB-23
Airbag
.
control
module

FB-24
Airbag
control
module

FB-25
Lighting
switch

FB-26
Parking
switch

FB-27
Parking
switch

FB-28
Illumination
light

FB-29
Illumination
light

FB-30
Stop
light
switch

Stop
&
brake
switch

FB-31
Horn
relay

FB-32
Blower
motor
relay

FB-33
Parking
switch

License
plate
light
LH

License
plate
light
RH

FB-34
Rear
combination
light
LH

Rear
combination
light
RH

Rear
finisher
light
LH

Rear
finisher
light
RH

FB-35
Cruise
control
main
switch
Cruise
control
module

s-3
[D6013]

6
.
Wiring
Diagram

WIRING
DIAGRAM

Engine
Shield
Boost
Throttle
coolant
point
sensor
position
Knock
temperature
E
.G.R
.
connector
sensor
sensor
sensor
solenoid

B83
H
I
B2
~~
E13
PI
E14
m
I
E8
~I
ElB

..

E2

B21

Ref
.
toAT(
;;
control
system
.

Enginecontro
I
884
module

.
.
..

822
m
mv

E3
m~~;
(Ca
I
i
forn
t
a
mode
l
)

W-
M--
(
9
)
F-F-M-
(
:
9D

Mess
air
Ignitor
flowsensor

(Brown)
E18
E8
(Brown)(Black)
B2
El3
(Brown)

12
123

B3
(Grey)
Bl3
(Gray)

12345123456

Ell
mm
EE

GE
Ignition
coil

E!2
(Gray)

123

82l
(L
i
ght
gray)

1234
5678
9101112

B83

1234

B22
(L
i
ght
gray)

6278
S

1

34

9
101112
3141516
1a

BUR10-02C

14

6-3
[D6013]
WIRING
DIAGRAM

6
.
Wiring
Diagram

Shield
joint
connector

rE
~
;EB
(
883

E2

B21

Ref
.
toAT
control
system
.

Pressuresensor

....

Englnecontro
I
gg4
module

....

B22

E3

(California
model)

B3
~+~M
B13

Mass
air
Ignitor
flowsensor

(Brown)
E18
E8
(Brown)
(B
I
ack)
B2
E13
(Brown)

12
123

B3
(Grey)
Bl3
(Gray)

12345123456

Ell
(Gray)

123

B21
(L
i
ght
gray)

1234
5678
9
10
ll
l2

Ell

Ignition
coil

883

1234

B22
(L
i
ght
gray)

1
234
S678
9
101112
1
41516
3
fili

BURIO-03C

Eng
i
ne
Throttle
coolant
position
Knock
temperature
E
.
G
.
R
.
sensor
sensor
sensor
solenoid

1
:1
I---I
[--J
[--J

B2M0386A
(3) Install valve spring and retainer.
CAUTION:
Be sure to install the valve springs with their close-
coiled end facing the seat on the cylinder head.
(4) Set ST on valve spring.
ST 499718000 VALVE SPRING REMOVER
(5) Compress valve spring and fit valve spring retainer
key.
(6) After installing, tap valve spring retainers lightly
with wooden hammer for better seating.
3) Install camshaft and support.

4) Install valve rocker assembly.

5) Install rocker cover.
47
2-3SERVICE PROCEDURE
6. Cylinder Head

3. Camshaft
A: REMOVAL
1. RELATED PARTS
Remove timing belt, camshaft sprockets and related parts.

2. CAMSHAFT LH
G2M0743
1) Remove camshaft position sensor.
2) Remove ignition coils.
3) Remove rocker cover and gasket.
G2M0744
4) Loosen intake camshaft cap bolts equally, a little at a
time in the numerical sequence shown in figure.
5) Remove camshaft caps and intake camshaft.
30
2-3bSERVICE PROCEDURE
3. Camshaft

G2M0755
4) Rocker cover installation
(1) Install gasket on rocker cover.
Install peripheral gasket and ignition coil gasket.
(2) Apply fluid packing to four front open edges of
peripheral gasket.
Fluid packing:
THREE BOND 1215 or equivalent
(3) Install rocker cover on cylinder head. Ensure gas-
ket is properly positioned during installation.
5) Install ignition coil.
6) Install cam angle sensor.
7) Similarly, install parts on right-hand side.
2. RELATED PARTS
Install timing belt, camshaft sprockets and related parts.

34
2-3bSERVICE PROCEDURE
3. Camshaft