engine SUBARU LEGACY 1997 Service Repair Manual

B: BULB REPLACEMENT
B6M0761A
1Tachometer and temperature
gauge illumination

2Oil pressure

3CHECK ENGINE (Malfunction Indi-
cator Light)

4Tachometer illumination

5Turn signal (RH)

6Headlight beam

7Door open (Front-Right)
8Seat belt

9Door open (Front-Left)

10Door open (Rear-Right)

11Door open (Rear-Left)

12Rear gate open (Wagon)

13TCS (Operation indicator)
(TAIWAN model)

14Turn signal (LH)

15Speedometer illumination
16Speedometer and fuel gauge illumi-
nation

17Low fuel

18Charge

19Brake fluid level/parking brake

20FWD

21AT oil temperature

22ABS

23TCS (Warning) (TAIWAN model)
34
6-2SERVICE PROCEDURE
13. Combination Meter

B6M0349
15. Horn and Cigarette Lighter
A: REMOVAL AND INSTALLATION
1. HORN
1) Open the engine hood.
2) Disconnect connector of horn.
3) Remove the horn.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
CAUTION:
After installing horn, connect connector, fit firmly wir-
ing harness to prevent from disconnecting due to
vibration.
B6M0124
2. HORN SWITCH (HORN PAD)
1) Remove screw which secures horn switch (steering
pad) to the base of steering wheel.
2) Remove horn switch (steering pad) from steering wheel
while disconnecting connector.
B6M0350A
3. CIGARETTE LIGHTER
1) Remove center panel from instrument panel. 5-4 [W1A0].>
2) Disconnect connector from cigarette lighter.
3) Turn illumination socket 45°counterclockwise and
remove it.
4) Loosen nut, and then remove cigarette lighter body.
CAUTION:

Align socket with cutout portion of instrument panel
during installation.

In case of replacing cigarette lighter, use genuine
part only and always replace both plug and socket
combination.
37
6-2SERVICE PROCEDURE
15. Horn and Cigarette Lighter

B6M0154A
B: REMOVAL AND INSTALLATION
1. CRUISE CONTROL MAIN SWITCH
1) Remove screws which secure meter visor.
2) Remove meter visor from instrument panel while dis-
connecting connectors.
3) Remove cruise control main switch from meter visor.
B6M0357A
2. CRUISE CONTROL COMMAND SWITCH
1) Remove screw which secures horn pad to the base of
steering wheel.
2) Remove horn pad from steering wheel while discon-
necting connector.
3) Disconnect connector of cruise control command
switch.
4) Remove screws which secure cruise control command
switch to steering wheel, and then remove command
switch.
WARNING:
Refer to 5-5 when removing or installing the module
from the airbag equipped model.
B6M0156
3. ACTUATOR
1) Loosen nut which secures cruise control cable end to
throttle cam, and then remove cable from engine throttle
cam.
2) Remove clip bands from cruise control cable.
CAUTION:

Be careful not to apply excessive load to the wire
cable when adjusting and/or installing; otherwise, the
actuator may be deformed or damaged.

Do not bend cable sharply with a radius less than
100 mm (3.94 in); otherwise, cable may bend
permanently, resulting in poor performance.

When installing cable, be careful not to sharply bend
or pinch the inner cable; otherwise, the cable may
break.
49
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0361A
22. Security System
A: REMOVAL AND INSTALLATION
1. STARTER INTERRUPT RELAY
NOTE:
The starter interrupt relay and headlight alarm relay use the
same parts and are mounted parallel to each other.
Therefore, before removal and installation, identify the
starter interrupt relay by the color of its wiring connection.

1) Remove instrument panel lower cover.
2) Disconnect connector of starter interrupt relay.
3) Remove starter interrupt relay.
4) Installation is in the reverse order of removal.
B6M0361A
2. HEADLIGHT ALARM RELAY
NOTE:
The headlight alarm relay and starter interrupt relay use the
same parts and are mounted parallel to each other.
Therefore, before removal and installation, identify the
headlight alarm relay by the color of its wiring connection.

1) Remove instrument panel lower cover.
2) Disconnect connector of headlight alarm relay.
3) Remove headlight alarm relay.
4) Installation is in the reverse order of removal.
B6M0363A
3. ENGINE HOOD SWITCH
1) Disconnect connector of engine hood switch from bot-
tom side of switch body.
2) Remove headlight (LH).
3) Remove attaching bolt, and then remove engine hood
switch.
4) Installation is in the reverse order of removal.
53
6-2SERVICE PROCEDURE
22. Security System

B6M0375A
B: INSPECTION
1. STARTER INTERRUPT RELAY
1) Disconnect connector of starter interrupt relay.
2) Connect battery to terminal No.1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 1 and No. 2Continuity exists.
G6M0134
2. HEADLIGHT ALARM RELAY
1) Disconnect connector of headlight alarm relay.
2) Connect battery to terminal No. 1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
Between terminals
No. 3 and No. 4Continuity exists.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 3 and No. 4Continuity does not
exist.
Between terminals
No. 1 and No. 2Continuity exists.
B6M0376
3. ENGINE HOOD SWITCH
1) Disconnect connector of engine hood switch.
2) Check continuity between terminals when push rod is
pushed in 1.5 mm (0.059 in) of its stroke.
Terminal
Switch position12
When push rod is
pushed in.
When push rod is
released.
57
6-2SERVICE PROCEDURE
22. Security System

C: FUNCTION TEST
1. SECURITY SYSTEM OPERATION
1) Fully open all the door windows.
2) Turn the ignition switch to OFF and remove ignition key
from ignition switch.
3) Get out of the vehicle and lock the driver’s door using a
ignition key.
4) Check that the security indicator light illuminates.
5) When the security indicator light illuminates, wait for 30
seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
6) Unlock the driver’s door using the inside lock knob and
open the door.
Ensure that:
(1) the horn sounds and headlights flash intermittently
at 0.2 sec. ON and 0.6 sec. OFF. intervals, and
(2) the engine will not start even if the ignition switch
is turned to START.
7) Unlock the driver’s door one time using the ignition key.
Ensure the horn and headlights turn off.
8) Close and lock the driver’s door without using a ignition
key. (Set the inside lock knob to LOCK and then close the
door while lifting the outer handle).
Check that the security indicator light illuminates continu-
ously.
9) Within 30 seconds after the above step 8), unlock the
rear LH door using the inside lock knob and open the door.
Check that the security indicator light flashes at 0.5 sec.
intervals.
10) Close the rear LH door and lock the door using the
inside lock knob.
Check that the security indicator light illuminates continu-
ously.
11) Perform the above steps 9) and 10) on the rear RH
door and front RH door.
12) Within 30 seconds after above step 11) has been
finished, pull the engine hood opener lever and open the
engine hood.
Check that the security indicator light flashes at 0.5 sec.
intervals.
13) Close the engine hood completely.
Check that the security indicator light illuminates continu-
ously.
61
6-2SERVICE PROCEDURE
22. Security System

6. Security System
A: ELECTRICAL COMPONENTS LOCATION
B6M0403A
1Security control module

2Security indicator light

3RH door key cylinder lock/unlock switch (built-in tamper
switch)

4Door switch

5Door lock/unlock switch

6Trunk lid key cylinder unlock switch (SEDAN) (built-in tamper
switch)

7Trunk lid switch (SEDAN)

8Rear gate key cylinder lock/unlock switch (WAGON)
9Rear gate switch (WAGON)

10LH door key cylinder lock/unlock switch (built-in tamper
switch)

11Starter interrupt relay

12Headlight alarm relay

13Ignition switch (ACC position)

14Engine hood switch

15Horn

16Headlight
87
6-2DIAGNOSTICS
6. Security System

C: CONTROL MODULE I/O SIGNAL
B6M0405
Content Terminal No.Measuring conditions and I/O signals
(Ignition switch ACC position)
Door lock/unlock switch1
(INPUT)
Battery voltage is present when all doors and rear gate (WAGON) are locked.

“0”volt is present when one of the doors or rear gate (WAGON) is unlocked.
Key cylinder lock switch2
(INPUT)
“0”volt is present when key cylinder is turned to LOCK position.

Battery voltage is present when key cylinder is in positions other than LOCK.
Tamper switch3
(INPUT)
Battery voltage is present when key cylinder switch is installed to key cylinder.

“0”volt is present when key cylinder switch is removed from key cylinder.
Door switch4
(INPUT)
Battery voltage is present when all doors are closed.

“0”volt is present when one of the doors is open.
Starter interrupt relay5
(OUTPUT)
Battery voltage is present when ignition switch is turned ACC or ON.

“0”volt is present when security system is in alarm state.
Ignition switch (ACC)6
(INPUT)
Battery voltage is present when ignition switch is turned ACC or ON.

“0”volt is present when ignition switch is turned OFF.
Security indicator light7
(OUTPUT)
Battery voltage is present when indicator light goes off.

“0”volt is present when indicator light illuminates.
Power supply (back-up) 8 Battery voltage is constantly present.
Ground 9—
Engine hood switch10
(INPUT)
Battery voltage is present when engine hood is closed.

“0”volt is present when engine hood is open.
Trunk lid switch (SEDAN)
Rear gate switch (WAGON)11
(INPUT)
Battery voltage is present when trunk lid or rear gate is closed.

“0”volt is present when trunk lid or rear gate is open.
Headlight alarm relay12
(OUTPUT)
Battery voltage is present when ignition switch is turned ACC or ON.

“0”volt and battery voltage repeats in alarm state. (Headlights flash intermittently
at 0.2 sec. ON and 0.6 sec. OFF intervals).
Horn relay13
(OUTPUT)
Battery voltage is present when ignition switch is turned ACC or ON.

“0”volt and battery voltage repeats in alarm state. (Horn sounds intermittently at
0.2 sec. ON and 0.6 sec. OFF intervals.)
Key cylinder unlock switch14
(INPUT)
“0”volt is present when key cylinder is turned to UNLOCK position.

Battery voltage is present when key cylinder is in positions other than UNLOCK.
Trunk lid key cylinder unlock
switch (SEDAN)15
(INPUT)
“0”volt is present when trunk lid key cylinder is turned to UNLOCK position.

Battery voltage is present when trunk lid key cylinder is in positions other than
UNLOCK.
89
6-2DIAGNOSTICS
6. Security System

D: BASIC DIAGNOSTICS PROCEDURE
Start security system check.
Fully open all door windows and turn ignition switch OFF.
Take key out of ignition, exit vehicle and lock driver’s door.
Indicator light illuminates.
OK The light flashes.
 The light does not
illuminate.
Check indicator harness.
Check security indicator light.
Check driver’s door key cylinder lock/unlock switch.
Check security control module.
Check whether switch input signal remains UNLOCK.
Check wiring harness.
Check switch input signals.
(Harnesses and switches separately)
(Tamper, door, hood, trunk and rear gate
switch)Check security control module.
Wait for 30 seconds.
Indicator light flashes at long intervals (0.2 sec. ON and 2.4 sec.
OFF).
OK
 Not OK
Check security control module.
Unlock driver’s door using the inside lock knob and open door.
The horn sounds and headlights flash intermittently at 0.2 sec. ON
and 0.6 sec. OFF intervals.
The engine will not start even if the ignition switch is turned to
START. Indicator lamp goes out.
OK Starter motor runs.
 All are not OK.
Check driver’s door switch.
Check wiring harness.
Check security control module.
 Horn is not OK.
Check horn
operation by
pushing horn pad
on steering wheel.
OK
 Not OK
Check horn.
Check horn relay.
Check security control module.
Check harness between horn relay and security control module.
 Headlights are not
OK.
Check headlights
operation by
turning light switch
ON/OFF.
OK
 Not OK
Check headlight
bulbs.
Check combination
switch.
Check headlight
relay.
Check starter interrupt relay.
Check wiring harness.
Check security control module.Check headlight alarm relay.
Check security control module.
Check wiring harness.
The alarm system continues to operate for 150 seconds.
OK Not OK
The horn and
headlights turn off.
The starter motor
does not run.
OK
 Not OK
Check security
control module.
Unlock the driver’s door using ignition key.
Continues to next step.














90
6-2DIAGNOSTICS
6. Security System

From the previous step
Starter motor runs.
OK
 Not OK
Check starter interrupt relay.
Check wiring harness.
Check security control module.
Check driver’s door unlock switch.
Lock the driver’s door without using a ignition key. (Set the inside
lock knob to LOCK and then close the door while lifting the outer
handle).
Within 30 seconds after the above step, open rear LH door.
Indicator light flashes with short intervals (1 Hz).
OK
 Not OK
Check rear LH door switch.
Check rear LH door switch harness.
Check security control module.
Close and lock door.
Indicator light illuminates continuously.
OK
Perform the above steps also on the rear RH door and front RH
door.
OK
 Not OK
Check rear and front RH door switches.
Check wiring harnesses.
Check security control module.
Pull engine hood opener lever and open engine hood.
Indicator light flashes at short intervals (1 Hz).
OK
 Not OK
Check hood switch.
Check hood switch harness.
Check security control module.
Close engine hood.
Indicator light illuminates continuously.
SEDAN
 WAGON
Unlock rear gate by operating driver’s door inside lock knob and
open rear gate.
Pull trunk opener lever and open trunk lid.Indicator light flashes at short intervals (1 Hz).
OK Not OK
Indicator light flashes at short intervals (1 Hz).
OK Not OKCheck rear gate switch.
Check rear gate switch harness.
Check security control module.
Check trunk switch.
Check trunk switch harness.
Check security control module.Close rear gate and lock by locking driver’s door using a
ignition key.
Close trunk lid.Indicator light illuminates continuously.
Indicator light illuminates continuously.Wait for 30 seconds.
Wait for 30 seconds.Indicator light flashes at long intervals (0.2 sec. ON and 2.4
sec. OFF).
Continues to next step. Continues to next step.


















91
6-2DIAGNOSTICS
6. Security System