console SUBARU LEGACY 1997 Service Repair Manual

BRAKES
[ABS
5
.3i
TYPE]
IT8Y3J4-4d

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

`G/

Tn]
1
Mark

~-ABSCM&HlU
g4M1248A

P11

2
1

D

+V-

B4M0911
B

8YI
CHECK

TURNING

LL
FOUR
WHEELS
FOR
FREE

CHECK
:
Have
the
wheels
been
turned
freely
suchas

when
the
vehicle
is
lifted
up,
or
operatedon
a
rolling
road?

The
ABS
is
normal
.
Erase
the
trouble
code
.

Go
to
step
8Y2
.

CHECK
SPECIFICATIONS
OF
ABSCM&HIU
.

Check
specifications
of
the
mark
to
the
ABSCM&H/U
.

Mark
Model

C3
AWD
AT

C4
AWD
MT

1
'
he
an
dRSCM
fnr
dWn
MAIIPI
inciallprl
nna
FWD
model?

CAUTION
:

Be
sure
to
turn
ignition
switch
to
OFF
when
removing

ABSCM&H/U
.

,rES
:
Replace
ABSCM&H/U
.

No
:
Go
to
step
8Y3
.

18Y3
I
CHECK
INPUT
VOLTAGEOF
G
SENSOR
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
G
sensor
from
body
.
(Do
not
disconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal
(P11)
No
.
1
(+)
-
No
.
3
(
)
:

CHECK
:
Is
thevoltage
between
4
.75
and
5
.25
V?

Go
to
step
8Y4
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

85

4-4d
[T70AG15]
BRAKES
[ABS
5
.3i
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

V_

B4MO91
1
B

1
2
3
4
567
89
1011
131415
1017118119120121
23
242526
8
301

D

S2
B4M
1261
A

I
10AG15
1
CHECK
INPUT
VOLTAGE
OF
G
SENSOR
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
G
sensor
from
body
.
(Do
not
disconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal

(P11)
No
.
i
(+)
-
No
.
3
(
)
:

CHECK
:
Is
the
voltage
between
4
.75
and
5
.25
V?

Go
to
step
10AG16
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

10AG16

I
P
UT
HARNESS
ANDUGROUND
HA
NESS
.T

1)
Turn
ignition
switch
to
OFF
.

2)
Disconnect
connector
from
ABSCM&H/U
.

3)
Measure
resistance
between
ABSCM&H/U
connector

terminals
.

Connector
&
terminal

(F49)
No
.
30
-
No
.
28
:

CHECK
:
Is
the
resistance
between
4
.3
and
4
.9
kS2?

,res
:
Go
to
step
10AG17
.

No
:
Repair
harness/connector
between
G
sensor
and

ABSCM&H/U
.

190

BRAKES
[ABS
5
.31
TYPE]
(T10AH3]
4-4d

10
.
Diagnostics
Chart
withSelect
Monitor

G-SENS
(F
10)

2
.30
V

sannos271

F49

1
23
4
5
6
.1
7
1
8
1
9
01112131415
16171
192C
12
2324
2526
728293031
11

D

_
V
B4M1263A

I10AH1
CHECK
OUTPUT

(SELECT
MONITORF

G
SENSOR
USING

1)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

2)
Read
the
select
monitor
display
.

CHECK
;
Is
theindicated
reading
between
2
.1
and
2
.5

V
when
the
G
sensor
is
in
horizontal
posi-

tion?

Replace
ABSCM&H/U
.

No
:
Go
tostep
10AH2
.

1
10AH2
I
CHECK
BATTERY
SHORT
OF
HARNESS
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
console
box
.

3)
Disconnect
connector
from
G
sensor
.

4)
Disconnect
connector
from
ABSCM&H/U
.

5)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal

(F49)
No
.
6
(+)
-
Chassis
ground
(
)
:

CHECK
;
Is
thevoltage
less
than1
V?

Go
tostep
10AH3
.

No
:
Repair
harness
between
G
sensor
and

ABSCM&H/U
.
1
10AH3
I
CHECK
BATTERY
SHORT
OFHARNESS
.

1)
Turn
ignition
switch
to
ON
.

2)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal
(F49)
No
.
6
(+)
-
Chassis
ground
(
)
:

CHECK
;
Is
the
voltage
less
than
1
V?
vES
:
Go
tostep
10AH4
.

No
:
Repair
harness
between
G
sensor
and

ABSCM&H/U
.

195

BRAKES
[ABS
5
.3i
TYPE]
[T10AI9]
4-4d

10
.
DiagnosticsChart
with
Select
Monitor

saMOS1s

Front
`
'--"~°°u-~
'

-'

0

B4M0917A

0

Front

Y-'
-
rm~mnm,-,
\

B4M0918A

110A17CHECK
G
SENSOR
.

1)
Remove
console
box
.

2)
Remove
G
sensor
from
vehicle
.

3)
Connect
connector
to
G
sensor
.

4)
Connect
connector
to
ABSCM&H/U
.

5)
Turn
ignition
switch
to
ON
.

6)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector&
terminal

(P11)
No
.
2
(+)
-
No
.
1(
)
:

CHECK
:
Is
thevoltage
between
2
.1
and
2
.5
V
when
G

sensor
is
horizontal?

,rES
:
Go
to
step
10A18
.

No
:
Replace
G
sensor
.

10A18
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(R70)
No
.
2
(+)
-
No
.
1
(
)
:

CHECK
:
Is
thevoltage
between
3
.7
and
4
.1
V
when
G

sensor
is
inclined
forwards
to
90°?

Go
to
step
10A19
.

No
:
Replace
G
sensor
.

10A19
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(R70)
No
.
2
(+)
-
No
.
1(
)
:

CHECK
;
Is
thevoltage
between
0
.5
and
0
.9
V
when
G

sensor
is
inclined
backwards
to
90°?

Go
to
step
10A110
.

No
:
Replace
G
sensor
.

201

BRAKES
[ABS
5
.3i
TYPE]
[T10AJ4]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

G-SENS
(F
10)

2
.30
v

B4M0927
I

Front

r

0

B4M0917A

0

Front

a
B4M0918A

I10AJ1
CHECK
(
TURN
NG

LL
FOUR
WHEELS
FOR
FREE

CHECK
:
Have
the
wheels
been
turned
freely
such
as

when
the
vehicle
is
lifted
up,
or
operatedon
a
rolling
road?

,rES
:
The
ABS
is
normal
.
Erase
the
trouble
code
.

No
:
Go
to
step
10AJ2
.

J2
CHECK
OUTPUT

I
SEL
CT
MONITORF

G
SENSOR
USING

1)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

2)
Read
the
select
monitor
display
.

CHECK
:
Is
theindicated
reading
between
2
.1
and
2
.5

Vwhen
the
vehicle
is
in
horizontalposition?

ves
:
Go
to
step
10AJ3
.

No
:
Go
to
step
10AJ8
.

I10AJ3
CHECK
OUTPUT

(SELECT
MONITORF

G
SENSOR
USING

1)
Turn
ignition
switchto
OFF
.

2)
Remove
console
box
.

3)
Remove
G
sensorfrom
vehicle
.
(Do
notdisconnect

connector
.)

4)
Turn
ignition
switch
to
ON
.

5)
Press
[F],
[1]
and
[0]
on
the
select
monitor
.

6)
Read
the
select
monitor
display
.

CHECK
;
Is
theindicated
reading
between
3
.7
and
4
.1

V
when
G
sensor
is
inclined
forwards
to
90°?

Go
to
step
10AJ4
.

No
:
Replace
G
sensor
.

I10AJ4
CHECK
OUTPUT

I
SELECT
MONITOR

F
G
SENSOR
USING

Read
the
select
monitor
display
.

CHECK
:
Is
theindicated
reading
between
0
.5
and
0
.9

Vwhen
G
sensor
is
inclined
backwards
to

90°?

vES
:
Go
to
step
10AJ5
.

No
:
Replace
G
sensor
.

205

BRAKES
[ABS
5
.31
TYPE]
[T10AJ11]
4-4d

10
.
Diagnostics
Chart
withSelect
Monitor

B4M0915

Front
\

0

84M0917A

0

Front

r
--

B4M0918A

1
10AJ9
I
CHECKG
SENSOR
.

1)
Remove
console
box
.

2)
Remove
G
sensorfrom
vehicle
.

3)
Connect
connector
to
G
sensor
.

4)
Connect
connector
to
ABSCM&H/U
.

5)
Turn
ignition
switch
to
ON
.

6)
Measure
voltage
between
G
sensor
connector
termi-

nals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(-)
:

CHECK
;
Is
thevoltage
between
2
.1
and
2
.5
V
when
G

sensor
is
horizontal?

vES
:
Go
to
step
10AJ10
.

No
:
Replace
G
sensor
.
I
10AJ10
1
CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(-)
:

CHECK
;
Is
thevoltage
between
3
.7
and
4
.1
V
when
G

sensor
is
inclined
forwards
to
90°?

Go
to
step
10AJ11
.

No
:
Replace
G
sensor
.

I10AJ77
(CHECK
G
SENSOR
.

Measure
voltage
between
G
sensor
connector
terminals
.

Connector
&
terminal
(P11)
No
.
2
(+)
-
No
.
1
(
)
:

CHECK
:
Is
thevoltage
between
0
.5
and
0
.9
V
when
G

sensor
is
inclined
backwards
to
90°?

,rES
:
Go
to
step
10AJ12
.

No
:
Replace
G
sensor
.

207

1. Manual Transmission
1. AWD MODEL
B3M0607A

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush (Shift lever)


12Cushion rubber


13Bush (Stay rear)


14Joint

15Rod


16Bracket


17Spring


18Washer


19Stay


20Bush (Stay front)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 24.5±2 (2.50±0.20, 18.07±1.48)
2
3-3COMPONENT PARTS
1. Manual Transmission

2. FWD MODEL
B3M0606A

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush (Shift lever)


12Cushion rubber


13Bush (Stay rear)


14Joint

15Rod


16Bracket


17Spring


18Stay


19Bush (Stay front)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box.
B3M0615
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
B3M0616A
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. [W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
B3M0616A
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0681
6) Connect stay to the bracket.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
7) Install the exhaust cover.
10
3-3SERVICE PROCEDURE
1. Manual Transmission