manual transmission fluid SUBARU LEGACY 1997 Service Repair Manual

G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the conventional workshop is suitable except for a dusty
place. In a workshop where grinding work, etc. which pro-
duces fine particles is done, make independent place
divided by the vinyl curtain or the equivalent.
2) Work table
The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
and it is more desirable that its surface be covered with flat
plate like iron plate which is not rusted too much.
3) Cleaning of exterior
(1) Clean the exterior surface of transmission with
steam and/or kerosene prior to disassembly, however it
should be noted that vinyl tape be placed on the air
breather or oil level gauge to prevent infiltration of the
steam into the transmission and also the cleaning job
be done away from the place of disassembly and
assembly.
(2) Partial cleaning will do, depending on the extent of
disassembly (such as when disassembly is limited to
some certain parts).
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while
inspecting the parts in accordance with the Diagnostics.
(2) During job, don’t use gloves. Don’t clean the parts
with rags: Use chamois or nylon cloth.
(3) Pay special attention to the air to be used for clean-
ing. Get the moisture and the dust rid of the air as much
as possible. Be careful not to scratch or dent any part
while checking for proper operation with an air gun.
(4) Complete the job from cleaning to completion of
assembly as continuously and speedily as possible in
order to avoid occurrence of secondary troubles
caused by dust. When stopping the job unavoidably
cover the parts with clean chamois or nylon cloth to
keep them away from any dust.
(5) Use kerosene, white gasoline or the equivalent as
washing fluid. Use always new fluid for cleaning the
automatic transmission parts and never reuse. The
used fluid is usable in disassemble and assemble work
of engine and manual transmission.
(6) Although the cleaning should be done by dipping
into the washing fluid or blowing of the pressurized
washing fluid, the dipping is more desirable. (Do not rub
with a brush.) Assemble the parts immediately after the
cleaning without exposure to the air for a while. Besides
in case of washing rubber parts, perform the job quickly
not to dip them into the washing fluid for long time.
21
3-2SERVICE PROCEDURE
1. Precaution

G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the conventional workshop is suitable except for a dusty
place. In a workshop where grinding work, etc. which pro-
duces fine particles is done, make independent place
divided by the vinyl curtain or the equivalent.
2) Work table
The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
and it is more desirable that its surface be covered with flat
plate like iron plate which is not rusted too much.
3) Cleaning of exterior
(1) Clean the exterior surface of transmission with
steam and/or kerosene prior to disassembly, however it
should be noted that vinyl tape be placed on the air
breather or oil level gauge to prevent infiltration of the
steam into the transmission and also the cleaning job
be done away from the place of disassembly and
assembly.
(2) Partial cleaning will do, depending on the extent of
disassembly (such as when disassembly is limited to
some certain parts).
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while
inspecting the parts in accordance with the Diagnostics.
(2) During job, don’t use gloves. Don’t clean the parts
with rags: Use chamois or nylon cloth.
(3) Pay special attention to the air to be used for clean-
ing. Get the moisture and the dust rid of the air as much
as possible. Be careful not to scratch or dent any part
while checking for proper operation with an air gun.
(4) Complete the job from cleaning to completion of
assembly as continuously and speedily as possible in
order to avoid occurrence of secondary troubles
caused by dust. When stopping the job unavoidably
cover the parts with clean chamois or nylon cloth to
keep them away from any dust.
(5) Use kerosene, white gasoline or the equivalent as
washing fluid. Use always new fluid for cleaning the
automatic transmission parts and never reuse. The
used fluid is usable in disassemble and assemble work
of engine and manual transmission.
(6) Although the cleaning should be done by dipping
into the washing fluid or blowing of the pressurized
washing fluid, the dipping is more desirable. (Do not rub
with a brush.) Assemble the parts immediately after the
cleaning without exposure to the air for a while. Besides
in case of washing rubber parts, perform the job quickly
not to dip them into the washing fluid for long time.
21
3-2SERVICE PROCEDURE
1. Precaution

G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the conventional workshop is suitable except for a dusty
place. In a workshop where grinding work, etc. which pro-
duces fine particles is done, make independent place
divided by the vinyl curtain or the equivalent.
2) Work table
The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
and it is more desirable that its surface be covered with flat
plate like iron plate which is not rusted too much.
3) Cleaning of exterior
(1) Clean the exterior surface of transmission with
steam and/or kerosene prior to disassembly, however it
should be noted that vinyl tape be placed on the air
breather or oil level gauge to prevent infiltration of the
steam into the transmission and also the cleaning job
be done away from the place of disassembly and
assembly.
(2) Partial cleaning will do, depending on the extent of
disassembly (such as when disassembly is limited to
some certain parts).
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while
inspecting the parts in accordance with the Diagnostics.
(2) During job, don’t use gloves. Don’t clean the parts
with rags: Use chamois or nylon cloth.
(3) Pay special attention to the air to be used for clean-
ing. Get the moisture and the dust rid of the air as much
as possible. Be careful not to scratch or dent any part
while checking for proper operation with an air gun.
(4) Complete the job from cleaning to completion of
assembly as continuously and speedily as possible in
order to avoid occurrence of secondary troubles
caused by dust. When stopping the job unavoidably
cover the parts with clean chamois or nylon cloth to
keep them away from any dust.
(5) Use kerosene, white gasoline or the equivalent as
washing fluid. Use always new fluid for cleaning the
automatic transmission parts and never reuse. The
used fluid is usable in disassemble and assemble work
of engine and manual transmission.
(6) Although the cleaning should be done by dipping
into the washing fluid or blowing of the pressurized
washing fluid, the dipping is more desirable. (Do not rub
with a brush.) Assemble the parts immediately after the
cleaning without exposure to the air for a while. Besides
in case of washing rubber parts, perform the job quickly
not to dip them into the washing fluid for long time.
21
3-2SERVICE PROCEDURE
1. Precaution

Model 4 Door Sedan Wagon
Engine (cc) 2200 2200
Driving system FWD AWD FWD AWD
LLLSLLLS
Hill holder—
——
—
Parking
brakeType Mechanical on rear brakes, drum in disc
Effective drum diameter
mm (in)170 (6.69)
Lining dimensions
(length x width x thickness)
mm (in)162.6 x 30.0 x 3.2 (6.40 x 1.181 x 0.126)
Clearance adjustment Manual adjustment
Master
cylinderType Tandem
Effective diameter
mm (in)26.99 (1-1/16)
Reservoir type Sealed type
Brake fluid reservoir capacity
cm
3(cu in)190 (11.59)
Brake
boosterType Vacuum suspended
Effective diameter
mm (in)205 + 230 (8.07 + 9.06)
Proportioning
valveSplit point
kPa (kg/cm
2, psi)2,942 (30.0, 427)
Reducing ratio 0.3
Brake line Dual circuit system
ABS—OP STD—OP STD
ABS/TCS OP—OP—

: Equipped on manual transmission vehicle. (Except TCS model)
4
4-4SPECIFICATIONS AND SERVICE DATA
1. Brakes

Model Sedan Wagon
Engine (cc) 2200
Driving system FWD AWD FWD AWD
L L L POST BRIGHTON L
Hill holder

———

Parking
brakeType Mechanical on rear brakes, drum in disc
Effective drum diameter
mm (in)228.6 (9)
Lining dimensions
(length x width x thickness)
mm (in)218.8 x 35.0 x 4.1 (8.61 x 1.378 x 0.161)
Clearance adjustment Automatic adjustment
Master
cylinderType Tandem
Effective diameter
mm (in)23.81 (15/16)
Reservoir type Sealed type
Brake fluid reservoir capacity
cm
3(cu in)190 (11.59)
Brake
boosterType Vacuum suspended
Effective diameter
mm (in)230 (9.06)
Proportioning
valveSplit point
kPa (kg/cm
2, psi)3,678 (37.5, 533)
Reducing ratio 0.3
Brake line Dual circuit system

: Equipped on manual transmission vehicle.
6
4-4SPECIFICATIONS AND SERVICE DATA
1. Brakes