roof SUBARU LEGACY 1997 Service Repair Manual

4-4d
[rsBO]
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

B
:
TROUBLE
CODE
21
(FRONT
RH)

C
:
TROUBLE
CODE
23
(FRONT
LH)

D
:
TROUBLE
CODE
25
(REAR
RH)

E
:
TROUBLE
CODE
27
(REAR
LH)

-
ABNORMAL
ABS
SENSOR
(OPEN
CIRCUIT

OR
INPUT
VOLTAGE
TOO
HIGH)
-

DIAGNOSIS
:

"
Faulty
ABS
sensor
(Broken
wire,
input
voltage
too
high)

Faulty
harness
connector

TROUBLE
SYMPTOM
:

*
ABS
does
notoperate
.

WIRING
DIAGRAM
:

F49

ABS
control
module
and
hydraulic
control
unit

OUTBACK
with
steproof
model
B~5
O
O
P8
OO
Ft
100

1
3
1
10
70969
4
78

Rear
ABS
sensor
LH

RearABS
sensor
RH

r----------------
I
OUTBACK
with
steproof
model
I
I
Q
I

RearABS-C~l
sensor
LH

I
I

RearABS
j
~--m
sensor
RH

I
Q
I
------------J

Front
ABS
sensorLH

Front
ABS
sensor
RH

f{9

1
345678911112131415
1116
1
17
1
18
1
19
1
2
0
2
122
4
26
7
1
28
1
29
130131
1

B4M1238

32

4-4d
[TSFO]
BRAKES
[ABS
5
.31
TYPE]
8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

F
:
TROUBLE
CODE
22
(FRONT
RH)

G
:
TROUBLE
CODE
24
(FRONT
LH)

H
:
TROUBLE
CODE
26
(REAR
RH)

I
:
TROUBLE
CODE
28
(REAR
LH)

-
ABNORMAL
ABS
SENSOR
(ABNORMAL
ABS
SENSOR
SIGNAL)
-

DIAGNOSIS
:

"
Faulty
ABS
sensor
signal
(noise,
irregular
signal,
etc
.)

Faulty
harness/connector

TROUBLE
SYMPTOM
:

9
ABS
does
not
operate
.

WIRING
DIAGRAM
:

f49

ABS
control
module
and
hydraulic
control
unit

OUTBACK
withstep
OO
roof
model
815
86

LL
]
Iwl

_-^
B15

~
B~~
_____===_-r
m--~~
Front
ABS
~
sensorLH

----
---
-----------
Front
ABS
-
-
----------
[Z1-1
~
sensor
RH

Twisted
~-
wire
F1Pt
OO

Twisted
wire
~
::M

Ft
100

1
3
1
10
4
78

Rear
ABS
sensorLH

RearABS
sensor
RH

I
OUTBACK
withsteproof
model
I
I
~
I

RearABS
«7
sensor
LH

II

RearABS
j

BE
sensor
RH

L-
-
-
--
-
-
-
-
-
-
-
-
-
--
-

QD

1
1
~
131415
1
§
17181911011111211
14
1

J
116117118119120121
223
24
6
2718
2930
31

B4M1238

40

4-4d
[Tsjo]
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

J
:
TROUBLE
CODE
29

-
ABNORMAL
ABS
SENSOR
SIGNAL
(ANY

ONE
OF
FOUR)
-

DIAGNOSIS
:

"
Faulty
ABS
sensor
signal
(noise,
irregular
signal,
etc
.)

Faulty
tone
wheel

"
Wheels
turning
freely
for
a
long
time

TROUBLE
SYMPTOM
:

*
ABS
does
notoperate
.

WIRING
DIAGRAM
:

F49

ABS
control
module
and
hydraulic
control
unit

OUTBACK
with
steproof
model
8~5
O

(2D
QD
CD
(
:D

LLL]
IWI

0
100

1
2
1
10
1
4
15161
7
1
8
1

RearABS
sensorLH

RearABS
sensor
RH

r-----------------i
I
OUTBACK
withsteproof
model
I
I
Q
I

RearABS
sensor
LH

II
j
~
Rear
ABS
j
sensor
RH

I
O
I
~---------------
.J

Front
ABS
sensor
LH

Front
ABS
sensor
RH

F49

r-j
i
1
2
1
5
1
4
1
5
1
6
1
7
1
8
1
9
1
1
01
11
1
12
1
131415
ll
16171819
202122
4
26
4
7
1
28
1
29
1301
31
1

B4M1238

48

BRAKES
[ABS
5
.31
TYPE]
[T10H0]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

DIAGNOSIS
:

"
Faulty
ABS
sensor(Broken
wire,
input
voltage
too
high)

Faulty
harness
connector

TROUBLE
SYMPTOM
:

9
ABS
does
not
operate
.

WIRING
DIAGRAM
:

F49

ABS
control
module
and
hydraulic
control
unit

OUTBACK
with
step
roof
model
Bt5
O

O
P8
O
P8

[ft
LwI

O
8100

815

Front
ABS
sensorLH

Front
ABS
sensor
RH
Twisted
wire
Ft
Pt
OO

WEB
i
Twisted
wire

W
EB-

(2D

F1
100

F
172
-1
F3
1
F
U=
10
1
4
15161
7
1
8

Rear
ABS
sensor
LH

RearABS
sensor
RH

t
OUTBACK
with
step
roof
model
III

Rear
ABS
sensor
LH

j
~
RearABS
j
7
sensor
RH

I
~
I
L---------------J

F49

12345678910111131415
1
16
1
17
1
18
1
19
111
202122
23
4
252627
1
28
1
29
001
31

B4M1238

113

BRAKES
[ABS
5
.3i
TYPE]
[T10L0]4-4d

10
.
Diagnostics
Chart
withSelect
Monitor

DIAGNOSIS
:

"
Faulty
ABS
sensor
signal
(noise,
irregular
signal,
etc
.)

Faulty
harness/connector

TROUBLE
SYMPTOM
:

e
ABS
does
not
operate
.

WIRING
DIAGRAM
:

9

ABS
control
module
and
hydraulic
control
unit

Twisted
wire
Ft
0

8100

815

Front
ASS
sensorLH

RearABS
sensorLH
Rear
ABS
sensor
RH

r----------------
1
OUTBACK
with
step
roof
model
I

I
Q
I

RearABS
7
sensor
LH
I
~
III
j
~
Rear
ASS
j
sensor
RH

I
O
I
L---
.
.
.---------J

OUTBACK
with
steproof
model
B~5
O

OOOO
fl

(i~]
DO`]
478
1
10

F49

1234567891011131415
1617181920
1
212
23
4
5
26
218930
13
1
1

B4M1238

Front
ASS
sensor
RH

123

4-4d
[T1onno]
BRAKES
[ABS
5
.3i
TYPE]

10
.
Diagnostics
Chart
withSelect
Monitor

D
"
NEW
29

EITHER
.
SS

(FBI)

SOFT

84M0952
J

M
:
TROUBLE
CODE
29
EITHER
.
SS
SOFT

-
ABNORMAL
ABS
SENSOR
SIGNAL
(ANY

ONE
OF
FOUR)
-

DIAGNOSIS
:

"
Faulty
ABS
sensor
signal
(noise,
irregular
signal,
etc
.)

"
Faulty
tone
wheel

"
Wheels
turning
freely
for
a
long
time

TROUBLE
SYMPTOM
:

9
ABS
does
not
operate
.

WIRING
DIAGRAM
:

F19

ABS
control
module
and
hydraulic
control
unit

OUTBACK
withsteproof
model

(2D(E)(~D
QD

rll~9
No"111

100
--------
Front
ABS

F

V

----------

;
sensorl-H
LjJF

---

----------
Front
ABS

Twisted

-----
sensor
RH

wire
Ft
Pt
OO

RearABS
--~
sensor
LH

Twisted
wire

Rear
ABS
41
4
.
sensor
RH

P8

r----------------
I
OUTBACK
with
steproof
model
IIII
O~
I

RearABS
sensorLH

j
~
Rear
ABS
j
sensor
RH

I
~
I
L---------------J

Ft
8100

1121
3
1
10
45
78

f49

123456789101112131415
16171819
20
2122
23
2425
26
2728293031

B4M1238

132

1. Lubrication System
A: SPECIFICATIONS
1. 2200 cc MODEL
Lubrication methodForced lubrication
Oil pumpPump typeTrochoid type
Number of teethInner rotor 9
Outer rotor 10
Outer rotor diameter x thickness 78x9mm(3.07 x 0.35 in)
Tip clearance between inner and outer rotorSTANDARD 0.04 — 0.14 mm (0.0016 — 0.0055 in)
LIMIT 0.18 mm (0.0071 in)
Side clearance between inner rotor and pump
caseSTANDARD 0.02 — 0.07 mm (0.0008 — 0.0028 in)
LIMIT 0.15 mm (0.0059 in)
Case clearance between outer rotor and pump
caseSTANDARD 0.10 — 0.175 mm (0.0039 — 0.0069 in)
LIMIT 0.20 mm (0.0079 in)
Capacity at
80°C (176°F)700 rpm Discharge- pressure 98 kPa (1.0 kg/cm
2, 14 psi) or more
- quantity 4.2
(4.4 US qt, 3.7 Imp qt)/min.
5,000 rpm Discharge- pressure 294 kPa (3.0 kg/cm
2, 43 psi) or more
- quantity 42.0
(11.10 US gal, 9.24 Imp gal)/min.
Relief valve operation pressure 490 kPa (5.0 kg/cm
2, 71 psi)
Oil filterTypeFull-flow filter type
Filtration area 1,000 cm
2(155 sq in)
By-pass valve opening pressure 157 kPa (1.6 kg/cm
2, 23 psi)
Outer diameter x width 80 x 70 mm (3.15 x 2.76 in)
Oil filter to engine thread size M 20 x 1.5
Relief valve (on rocker shaft) operation pressure 69 kPa (0.7kg/cm
2, 10 psi)
Oil pressure
switchTypeImmersed contact point type
Working voltage — wattage 12 V — 3.4 W or less
Warning light activation pressure 14.7 kPa (0.15 kg/cm
2, 2.1 psi)
Proof pressure More than 981 kPa (10 kg/cm
2, 142 psi)
Oil pan capacity4.0
(4.2 US qt, 3.5 Imp qt)
2
2-4SPECIFICATIONS AND SERVICE DATA
1. Lubrication System

2. 2500 cc MODEL
Lubrication methodForced lubrication
Oil pumpPump typeTrochoid type
Number of teethInner rotor 9
Outer rotor 10
Outer rotor diameter x thickness 78 x 10 mm (3.07 x 0.39 in)
Tip clearance between inner and outer rotorSTANDARD 0.04—0.14 mm (0.0016—0.0055 in)
LIMIT 0.18 mm (0.0071 in)
Side clearance between inner rotor and pump
caseSTANDARD 0.02—0.07 mm (0.0008—0.0028 in)
LIMIT 0.15 mm (0.0059 in)
Case clearance between outer rotor and pump
caseSTANDARD 0.10—0.175 mm (0.0039—0.0069 in)
LIMIT 0.20 mm (0.0079 in)
Capacity at
80°C (176°F)600 rpm Discharge- pressure 98 kPa (1.0 kg/cm
2, 14 psi) or more
- quantity 4.6
(4.9 US qt, 4.0 Imp qt)/min.
5,000 rpm Discharge- pressure 294 kPa (3.0 kg/cm
2, 43 psi) or more
- quantity 47.0
(12.4 US gal, 10.3 Imp gal)/min.
Relief valve operation pressure 588 kPa (6.0 kg/cm
2, 85 psi)
Oil filterTypeFull-flow filter type
Filtration area 1,000 cm
2(155 sq in)
By-pass valve opening pressure 157 kPa (1.6 kg/cm
2, 23 psi)
Outer diameter x width 80 x 70 mm (3.15 x 2.76 in)
Oil filter to engine thread size M 20 x 1.5
Oil pressure
switchTypeImmersed contact point type
Working voltage—wattage 12 V—3.4 W or less
Warning light activation pressure 14.7 kPa (0.15 kg/cm
2, 2.1 psi)
Proof pressure More than 981 kPa (10 kg/cm
2, 142 psi)
Oil pan capacity4.5
(4.8 US qt, 4.0 Imp qt)
3
2-4SPECIFICATIONS AND SERVICE DATA
1. Lubrication System

3. MT MODEL (OUTBACK WITH STEP ROOF)
B2M0714A

1Pitching stopper


2Rear cushion rubber


3Rear crossmember


4Center crossmember


5Cushion C


6Rear plate


7Front crossmember


8Cushion D


9Spacer


10Front plate


11Spacer
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 33±5 (3.4±0.5, 24.6±3.6)
T2: 37±10 (3.8±1.0, 27±7)
T3: 49±5 (5.0±0.5, 36.2±3.6)
T4: 57±10 (5.8±1.0, 42±7)
T5: 69±15 (7.0±1.5, 51±11)
T6: 137±20 (14±2, 101±14)
5
2-11COMPONENT PARTS
2. Transmission Mounting

4. AT MODEL (OUTBACK WITH STEP ROOF)
B2M1158A

1Pitching stopper


2Rear cushion rubber


3Crossmember


4Stopper
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 25±7 (2.5±0.7, 18.1±5.1)
T2: 37±10 (3.8±1.0, 27±7)
T3: 49±5 (5.0±0.5, 36.2±3.6)
T4: 57±10 (5.8±1.0, 42±7)
T5: 69±15 (7.0±1.5, 51±11)
6
2-11COMPONENT PARTS
2. Transmission Mounting