fuel cap SUBARU LEGACY 1999 Service Repair Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 1999, Model line: LEGACY, Model: SUBARU LEGACY 1999Pages: 1456, PDF Size: 59.93 MB
Page 14 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 8. Fuel Temperature Sensor
A: REMOVAL
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Disconnect fuel delivery hose (A](/img/17/57435/w960_57435-13.png "SUBARU LEGACY 1999 Service Repair Manual 8. Fuel Temperature Sensor
A: REMOVAL
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Disconnect fuel delivery hose (A")
8. Fuel Temperature Sensor
A: REMOVAL
1) Release fuel pressure.
2) Remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Disconnect fuel delivery hose (A), return hose
(B) and jet pump hose (C).
B2M0954E
5) Remove nuts which install fuel pump assembly
onto fuel tank.
B2M0955
6) Take off fuel pump assembly from fuel tank.
B2M0956
7) Disconnect connector from fuel pump bracket.
S2M0145
8) Remove main fuel level sensor from fuel pump
assembly.
NOTE:
Fuel temperature sensor is a unit with fuel pump.
If replacing it, replace as a fuel pump.
S2M0855
11
[W8A0]2-1SERVICE PROCEDURE
8. Fuel Temperature Sensor
Page 15 of 1456
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts,
to prevent fuel from flowing out through fuel
delivery and return pipes. Close fuel filler cap
after tightening nuts.
Installation is in the reverse order of removal. Do
the following:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or for-
eign particles before installation.
(3) Tighten nuts in alphabetical sequence shown
in figure to specified torque.
Tightening torque:
4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0955C
9. Fuel Tank Pressure Sensor
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drain fuel from fuel tank.
G2M0345
5) Remove fuel tank.
S2M0169A
12
2-1[W8B0]SERVICE PROCEDURE
9. Fuel Tank Pressure Sensor
Page 16 of 1456
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts,
to prevent fuel from flowing out through fuel
delivery and return pipes. Close fuel filler cap
after tightening nuts.
Installation is in the reverse order of removal. Do
the following:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or for-
eign particles before installation.
(3) Tighten nuts in alphabetical sequence shown
in figure to specified torque.
Tightening torque:
4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0955C
9. Fuel Tank Pressure Sensor
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drain fuel from fuel tank.
G2M0345
5) Remove fuel tank.
S2M0169A
12
2-1[W8B0]SERVICE PROCEDURE
9. Fuel Tank Pressure Sensor
Page 22 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister. <Ref. to 2-1 [W3A0].>
B2M1780
7) Lower the vehicle.
8) Connect battery gr](/img/17/57435/w960_57435-21.png "SUBARU LEGACY 1999 Service Repair Manual 4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister. <Ref. to 2-1 [W3A0].>
B2M1780
7) Lower the vehicle.
8) Connect battery gr")
4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister.
B2M1780
7) Lower the vehicle.
8) Connect battery ground cable.
B2M1723
12. Main Fuel Level Sensor
A: REMOVAL
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Disconnect fuel delivery hose (A), return hose
(B) and jet pump hose (C).
B2M0954E
17
[W12A0]2-1SERVICE PROCEDURE
12. Main Fuel Level Sensor
Page 23 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister. <Ref. to 2-1 [W3A0].>
B2M1780
7) Lower the vehicle.
8) Connect battery gr](/img/17/57435/w960_57435-22.png "SUBARU LEGACY 1999 Service Repair Manual 4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister. <Ref. to 2-1 [W3A0].>
B2M1780
7) Lower the vehicle.
8) Connect battery gr")
4) Connect connector to vent control solenoid
valve.
B2M0964
5) Connect two hoses to air filter.
B2M1888A
6) Install canister.
B2M1780
7) Lower the vehicle.
8) Connect battery ground cable.
B2M1723
12. Main Fuel Level Sensor
A: REMOVAL
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Disconnect fuel delivery hose (A), return hose
(B) and jet pump hose (C).
B2M0954E
17
[W12A0]2-1SERVICE PROCEDURE
12. Main Fuel Level Sensor
Page 24 of 1456
5) Remove nuts which install fuel pump assembly
onto fuel tank.
B2M0955
6) Take off fuel pump assembly from fuel tank.
B2M0956
7) Disconnect connector from fuel pump bracket.
S2M0145
8) Remove bolt which installs fuel level sensor on
mounting bracket.
S2M0855
B: INSTALLATION
CAUTION:
Leave fuel filler cap open when tightening nuts,
to prevent fuel from flowing out through fuel
delivery and return pipes. Close fuel filler cap
after tightening nuts.
Installation is in the reverse order of removal. Do
the following:
(1) Install the fuel level sensor onto the mounting
bracket.
S2M0855
(2) Always use new gaskets.
(3) Ensure sealing portion is free from fuel or for-
eign particles before installation.
(4) Tighten nuts in alphabetical sequence shown
in figure to specified torque
Tightening torque:
4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0955C
18
2-1[W12B0]SERVICE PROCEDURE
12. Main Fuel Level Sensor
Page 26 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 14. Sub Fuel Level Sensor
A: REMOVAL AND INSTALLATION
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M](/img/17/57435/w960_57435-25.png "SUBARU LEGACY 1999 Service Repair Manual 14. Sub Fuel Level Sensor
A: REMOVAL AND INSTALLATION
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M")
14. Sub Fuel Level Sensor
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filler cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Remove service hole cover.
G2M0863
5) Disconnect connector from fuel sub meter, and
disconnect jet pump hose.
S2M0151
6) Remove bolts which install sub fuel level sensor
on fuel tank.
S2M0152
7) Remove sub fuel level sensor.
S2M0153
8) Installation is in the reverse order of removal.
Tightening torque:
T: 4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1
ft-lb)
S2M0152A
20
2-1[W14A0]SERVICE PROCEDURE
14. Sub Fuel Level Sensor
Page 27 of 1456
![SUBARU LEGACY 1999 Service Repair Manual 15. Vent Valve
A: REMOVAL AND INSTALLATION
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Open fuel flap lid, and remove fuel filer cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drai](/img/17/57435/w960_57435-26.png "SUBARU LEGACY 1999 Service Repair Manual 15. Vent Valve
A: REMOVAL AND INSTALLATION
1) Release fuel pressure. <Ref. to 2-8 [W1B0].>
2) Open fuel flap lid, and remove fuel filer cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drai")
15. Vent Valve
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filer cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drain fuel from fuel tank.
G2M0345
5) Remove fuel tank.
S2M0169A
6) Remove protector cover.
B2M1773
7) Move clips, and disconnect hoses from vent
valve.
B2M1792
8) Remove nuts which install vent valve on fuel
tank.
B2M1793
21
[W15A0]2-1SERVICE PROCEDURE
15. Vent Valve
Page 28 of 1456
9) Installation is in the reverse order of removal.
CAUTION:
Replace rubber seat with a new one.
Tightening torque:
4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M1794A
16. Shut Valve
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filer cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drain fuel from fuel tank.
G2M0345
5) Remove fuel filler pipe.
B2M1756
22
2-1[W16A0]SERVICE PROCEDURE
16. Shut Valve
Page 29 of 1456
9) Installation is in the reverse order of removal.
CAUTION:
Replace rubber seat with a new one.
Tightening torque:
4.4
±1.5 N´m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M1794A
16. Shut Valve
A: REMOVAL AND INSTALLATION
1) Release fuel pressure.
2) Open fuel flap lid, and remove fuel filer cap.
B2M1746
3) Disconnect battery ground cable.
B2M1723
4) Drain fuel from fuel tank.
G2M0345
5) Remove fuel filler pipe.
B2M1756
22
2-1[W16A0]SERVICE PROCEDURE
16. Shut Valve