brake SUBARU LEGACY 2004 4.G Manual PDF

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faces or rubber parts. Alcohol contained in the
brake fluid may damage them.
Check the fluid level monthly.
1) “MAX” level mark
2) “MIN” level mark
Check the fluid level on the outside of the reservoir. If
the level is below “MIN”, add the recommended brake
fluid to “MAX”.
Use only brake fluid from a sealed container. „
Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
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Clutch fluid (MT vehicles) „
Checking the fluid level
Never let clutch fluid contact your eyes be-
cause clutch fluid can be harmful to your eyes.
If clutch fluid gets in your eyes, immediately
flush them thoroughly with clean water. For
safety, when performing this work, wearing eye
protection is advisable.
yClutch fluid absorbs moisture from the air.
Any absorbed moisture can cause improper
clutch operation.y If the vehicle requires frequent refilling, there
may be a leak. If you suspect a problem, have
the vehicle checked at your SUBARU dealer.y Never use different brands of clutch fluid to-
gether. y When clutch fluid is added, be careful not to
allow any dirt into the tank. 1) “MAX” level mark
2) “MIN” level mark
Check the fluid level on the outside of the reservoir. If
the level is below “MIN” level mark, add the recom-
mended clutch fluid to “MAX” level mark.
Use only clutch fluid from a sealed container. „ Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
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Brake booster
If the brake booster does not operate as described be-
low, have it checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal sever-
al times, applying the same pedal force each time. The
distance the pedal travels should not vary.
2. With the brake pedal depressed, start the engine.
The pedal should move slightly down to the floor.
3. With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds. The
pedal height should not change.
4. Start the engine again and run for about one minute
then turn it off. Depress the brake pedal several times
to check the brake booster. Brake booster operates
properly if the pedal stroke decreases with each de-pression.Brake pedal
Check the brake pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „Checking the brake pedal free play
1) 0.04 – 0.12 in (1.0 – 3.0 mm)
Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down with
one finger to check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specification, con-
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tact your SUBARU dealer. „
Checking the brake pedal reserve dis-
tance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your SUBARU dealer. Clutch pedal (Manual transmission
vehicles)
Check the clutch pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „
Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no ab-
normal noises when the clutch pedal is depressed,
and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to
check that the engine and transmission smoothly cou-
ple without any sign of slippage.
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„Checking the clutch pedal free play
1) 0.16 – 0.51 in (4.0 – 13.0 mm)
Lightly press the clutch pedal down with your finger
until you feel resistance, and check the free play.
If the free play is not within proper specification, con-
tact your SUBARU dealer.Replacement of brake pad and lining
If you continue to drive despite the scraping
noise from the audible brake pad wear indica-
tor, it will result in the need for costly brake ro-
tor repair or replacement.
The front disc brakes and the right rear disc brake
have an audible wear indicators on the brake pads. If
the brake pads wear close to their service limit, the
wear indicator makes a very audible scraping noise
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2Maintenance and service
when the brake pedal is applied.
If you hear this scraping noise each time you apply the
brake pedal, have the brake pads serviced by your
SUBARU dealer as soon as possible. „
Breaking-in of new brake pads and lin- ings
When replacing the brake pad or lining, use only gen-
uine SUBARU parts. After replacement, the new parts
must be broken in as follows: T Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65
km/h), step on the brake pedal lightly. Repeat this five
or more times. T Parking brake lining
A safe location and situation should be select-
ed for break-in driving.
Pulling the parking brake lever too forcefully may cause the rear wheels to lock. To avoid
this, be certain to pull the lever up slowly and
gently.
1. Drive the vehicle at a speed of about 22 mph (35 km/h).
2. With the parking brake release button pushed in,
pull the parking brake lever SLOWLY and GENTLY.
(Pulling with a force of approximately 33 lbs [147 N, 15 kg].)
3. Drive the vehicle for about 220 yards (200 meters)
in this condition.
4. Wait 5 to 10 minutes for the parking brake to cool
down. Repeat this procedure.
5. Check the parking brake stroke. If the parking
brake stroke is out of the specified range, adjust it by
turning the adjusting nut located on the parking brake
lever.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)

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Parking brake stroke
Check the parking brake stroke according to the main-
tenance schedule in the “Warranty and Maintenance
Booklet”. When the parking brake is properly adjusted,
braking power is fully applied by pulling the lever up
seven to eight notches gently but firmly (about 44 lbs,
196 N, 20 kg). If the parking brake lever stroke is not
within the specified range, have the brake system
checked and adjusted at your SUBARU dealer.Tires and wheels „Types of tires
You should be familiar with type of tires present on
your vehicle. T All season tires
The factory-installed tires on your new vehicle are all
season tires.
All season tires are designed to provide an adequate
measure of traction, handling and braking perfor-
mance in year-round driving including snowy and icy
road conditions. However all season tires do not offer
as much traction performance as winter (snow) tires in
heavy or loose snow or on icy roads.
All season tires are identified by “ALL SEASON” and/
or “M+S” (Mud & Snow) on the tire sidewall. T Summer tires
Summer tires are high-speed capability tires best suit-
ed for highway driving under dry conditions.
Summer tires are inadequate for driving on slippery
roads such as on snow-covered or icy roads.
If you drive your vehicle on snow-covered or icy roads,
we strongly recommend the use of winter (snow) tires.
When installing winter tires, be sure to replace all four
tires.
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shown on the tire placard.
Using tires of a non-specified size detracts from con-
trollability, ride comfort, braking performance, speed-
ometer accuracy and odometer accuracy. It also cre-
ates incorrect body-to-tire clearances and inappropri-
ately changes the vehicle’s ground clearance.
All four tires must be the same in terms of manufactur-
er, brand (tread pattern), construction, and size. You
are advised to replace the tires with new ones that are
identical to those fitted as standard equipment.
For safe vehicle operation, SUBARU recommends re-
placing all four tires at the same time.
yAll four tires must be the same in terms of
manufacturer, brand (tread pattern), construc-
tion, degree of wear, speed symbol, load index
and size. Mixing tires of different types, sizes or
degrees of wear can result in damage to the ve-
hicle’s power train. Use of different types or siz-
es of tires can also dangerously reduce control-
lability and braking performance and can lead
to an accident. y Use only radial tires. Do not use radial tires
together with belted bias tires and/or bias-ply tires. Doing so can dangerously reduce control-
lability, resulting in an accident.
„ Wheel replacement
When replacing wheels due, for example, to damage,
make sure the replacement wheels match the specifi-
cations of the wheels that are fitted as standard equip-
ment. Replacement wheels are available from
SUBARU dealers.
Use only those wheels that are specified for
your vehicle. Wheels not meeting specifica-
tions could interfere with brake caliper opera-
tion and may cause the tires to rub against the
wheel well housing during turns. The resulting
loss of vehicle control could lead to an acci-
dent.

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Wattage Bulb No.
1) Headlight GT and OUTBACK
modelsLow beam 12V-55W H1
High beam 12V-60W 9005 (HB3)
Except GT and OUT-
BACK models 12V-65/
55W9007(HB5)
2) Front turn signal 12V-27W 1156NA (Amber)
3) Spot light 12V-8W –
4) Dome light 12V-8W –
5) Door step light 12V-3.4W –
6) Front turn signal light/park- ing and front side marker
light 12V-27/8W 1157NA
(Amber)
7) Front fog light Except OUTBACK 12V-55W H3
OUTBACK 12V-51W 9006 (HB4)
8) Backup light
Sedan 12V-27W 3156K
Station wagon 12V-27W 1156
9) Luggage area light 12V-13W 912 10) High mount stop light
Sedan 12V-16W 921
Station wagon 12V-13W 912
11) Rear turn signal light Sedan 12V-21W –
Station wagon 12V-21W 7440
12) Brake/tail light Sedan 12V-27/8W 3157K
Station wagon 12V-27/8W 1157
13) License plate light
Sedan 12V-5W 168
Station wagon 12V-3.8W or 5W194 or 168
14) Trunk room light 12V-5W W5W Wattage Bulb No.

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„Rear combination lights
T Sedan
1. Open the trunk lid.
2. Open the rear combination light cover. For covers on the trunk lid:
1) Back-up light bulb
2) Brake/tail light bulb
Unlatch the cover by pushing the knob and open the cover.
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