brake SUBARU OUTBACK 2006 Workshop Manual

8-28 Driving tips
sary, use 1st gear) in order to utilize the
engine braking effect and prevent over-
heating of your vehicle’s brakes. Do not
make sudden downshifts.
y When driving uphill in hot weather, the
air conditioner may turn off automatically
to protect the engine from overheating.
y When driving uphill in hot weather, pay
attention to the water temperature gauge
pointer (for all vehicles) and AT OIL TEMP
warning light (for AT vehicles) since the
engine and transmission are relatively
prone to overheating under these condi-
tions. If the water temperature gauge
pointer approaches the OVERHEAT zone
or the AT OIL TEMP warning light illumi-
nates, immediately switch off the air con-
ditioner and stop the vehicle at the nearest
safe place. Refer to the “Engine overheat-
ing” section in chapter 9, and “Warning
and indicator lights” section in chapter 3.
NOTE With AT vehicles, the temperature of
engine coolant is less likely to rise to
the OVERHEAT zone in the “D” posi-
tion than in the manual mode position.
y If your vehicle has an automatic trans-
mission, avoid using the accelerator pedal
to stay stationary on an uphill slope in-
stead of using the parking brake or foot
brake. That may cause the transmission fluid to overheat.
T Parking on a grade
Always block the wheels under both vehi-
cle and trailer when parking. Apply the
parking brake firmly. You should not park
on a hill or slope. But if parking on a hill or
slope cannot be avoided, you should take
the following steps:
1. Apply the brakes and hold the pedal
down.
2. Have someone place wheel blocks un-
der both the vehicle and trailer wheels.
3. When the wheel blocks are in place, re-
lease the regular brakes slowly until the
blocks absorb the load.
4. Apply the regular brakes and then ap-
ply the parking brake; slowly release the
regular brakes.
5. Shift into 1st or reverse gear (manual
transmission) or “P” (automatic transmis-
sion) and shut off the engine.

9-4 In case of emergency
Flat tires If you have a flat tire while driving, never
brake suddenly; keep driving straight
ahead while gradually reducing speed.
Then slowly pull off the road to a safe
place.
„ Changing a flat tire 1. Park on a hard, level surface, whenev-
er possible, then stop the engine.
2. Set the parking brake securely and
shift a manual transmission vehicle in re-
verse or an automatic transmission vehi-
cle in the “P” (Park) position.
3. Turn on the hazard warning flasher and
have everyone get out of the vehicle.
4. Put wheel blocks at the front and rear
of the tire diagonally opposite the flat tire. Sedan
1) Jack handle
2) Spare tire
3) Jack and tool buckety Do not jack up the vehicle on an
incline or a loose road surface.
The jack can come out of the jack-
ing point or sink into the ground
and this can result in a severe ac-
cident.
y Use only the jack provided with
your vehicle. The jack supplied
with the vehicle is designed only
for changing a tire. Never get un-
der the vehicle while supporting
the vehicle with this jack. y Always turn off the engine before
raising the flat ti re off the ground
using the jack. Never swing or
push the vehicle supported with
the jack. The jack can come out of
the jacking point due to a jolt and
this can result in a severe acci-
dent.
6001222
31
900242

In case of emergency
9-9
„ Tire pressure monitoring sys-
tem (TPMS) (if equipped)
The tire pressure mo nitoring system pro-
vides the driver with the warning message
indicated by sending a signal from a sen-
sor that is installed in each wheel when
tire pressure is severely low.
The tire pressure monitoring system will activate only when the vehicle is driven.
Also, this system may not react immedi-
ately to a sudden drop in tire pressure (for
example, a blow-out caused running over
a sharp object).Never place a tire or tire changing
tools in the passenger compartment
after changing wheels. In a sudden
stop or collisions, loose equipment
could strike occupants and cause
injury. Store the tire and all tools in
the proper place.
700352If the low tire pressure warning light
comes on while driving, never brake
suddenly and keep driving straight
ahead while gradually reducing
speed. Then slowly pull off the road
to a safe place. Otherwise an acci-
dent involving serious vehicle dam-
age and serious personal injury
could occur.
Check the pressure for all four tires
and adjust the pressure to the COLD
tire pressure shown on the vehicle
placard on the door pillar on the
driver’s side. If this light still comes
on while driving after adjusting the
tire pressure, a tire may have signif-
icant damage and a fast leak that
causes the tire to lose air rapidly. If
you have a flat tire , replace it with a
spare tire as soon as possible. When a spare tire is mounted or a
wheel rim is replaced without the
original pressure sensor/transmitter
being transferred, the low tire pres-
sure warning light will flash. This in-
dicates the TPMS is unable to moni-
tor all four road wheels. Contact
your SUBARU dealer as soon as
possible for tire and sensor replace-
ment and/or system resetting.
Do not inject any tire liquid or aero-
sol tire sealant into the tires, as this
may cause a malfunction of the tire
pressure sensors.
If the light flashes, promptly contact
a SUBARU dealer to have the sys-
tem inspected.

9-16 In case of emergency
each of the jack-up reinforcements.
„ Using a flat-bed truck
This is the best way to transport your vehi-
cle. Use the following procedures to en-
sure safe transportation.
1. Shift the selector lever into the “P” po-
sition for automatic transmission vehicles
or “1st” for manual transmission vehicles. 2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier
properly with safety chains. Each safety
chain should be equally tightened and
care must be taken not to pull the chains
so tightly that the suspension bottoms out.
„ Towing with all wheels on the
ground
1. Check the transmission and differential
oil levels and add oil to bring it to the upper
level if necessary.
2. Release the parking brake and put the
transmission in neutral.Use the rear tie-down hooks only for
downward anchoring. If they are
used to anchor the vehicle in any
other direction, cables may slip off
the hooks, possibly causing a dan-
gerous situation.
900033
y Never turn the ignition switch to
the “LOCK” position while the ve-
hicle is being towed because the
steering wheel and the direction
of the wheels will be locked. 900254y Remember that the brake booster
and power steering do not func-
tion when the engine is not run-
ning. Because the engine is
turned off, it will take greater ef-
fort to operate the brake pedal and
steering wheel.
y If transmission failure occurs,
transport your vehicle on a flat-
bed truck.
y Do not run the engine while being
towed using this method. Trans-
mission damage could result if
the vehicle is towed with the en-
gine running.
y For vehicles with automatic trans-
mission, the traveling speed must
be limited to less than 20 mph (30
km/h) and the traveling distance
to less than 31 miles (50 km). For
greater speeds and distances,
transport your vehicle on a flat-
bed truck.

10-2 Appearance care Appearance care
Exterior care „ Washing
NOTE When having your vehicle washed in
an automatic car wash, make sure be-
forehand that the car wash is of suit-
able type.
The best way to preserve your vehicle’s
beauty is frequent washing. Wash the ve-
hicle at least once a month to avoid con-
tamination by road grime.
Wash dirt off with a wet sponge and plenty
of lukewarm or cold water. Do not wash
the vehicle with hot water and in direct
sunlight.
Salt, chemicals, insects, tar, soot, tree
sap, and bird droppings should be washed
off by using a light detergent, as required.
If you use a light detergent, make certain that it is a neutral detergent. Do not use
strong soap or chemical detergents. All
cleaning agents should be promptly
flushed from the surface and not allowed
to dry there. Rinse the vehicle thoroughly
with plenty of lukewarm water. Wipe the
remaining water off with a chamois or soft
cloth.
T Washing the underbody
Chemicals, salts and gravel used for deic-
ing road surfaces are extremely corrosive,
accelerating the corrosion of underbody
components, such as the exhaust system,
fuel and brake lines, brake cables, floor
pan and fenders, and suspension.
Thoroughly flush the underbody and in-
side of the fenders with lukewarm or cold
water at frequent intervals to reduce the
harmful effects of such agents.
Mud and sand adhering to the underbody
components may accelerate their corro-
sion.
After driving off-road or muddy or sandy
roads, wash the mud and sand off the un-
derbody.
Carefully flush the suspension and axle
parts, as they are particularly prone to
mud and sand buildup. Do not use a
sharp-edged tool to remove caked mud.y When washing the vehicle, the
brakes may get wet. As a result,
the brake stopping distance will
be longer. To dry the brakes, drive
the vehicle at a safe speed while
lightly pressing the brake pedal to
heat up the brakes.
y Do not wash the engine compart-
ment and areas adjacent to it. If
water enters the engine air intake,
electrical parts or the power steer-
ing fluid reservoir, it will cause en-
gine trouble or faulty power steer-
ing respectively. y Since your vehicle is equipped
with a rear wiper, automatic car-
wash brushes could become tan-
gled around it, damaging the wip-
er arm and other components.
Ask the automatic car-wash oper-
ator not to let the brushes touch
the wiper arm or to fix the wiper
arm on the rear window glass with
adhesive tape before operating
the machine. (S tation wagon mod-
els only)

Appearance care
10-3NOTE Be careful not to damage brake hoses,
sensor harnesses, and other parts
when washing suspension compo-
nents.
T Using a warm water washer
y Keep a good distance of 12 in (30 cm)
or more between the washer nozzle and
the vehicle.
y Do not wash the same area continuous-
ly.
y If a stain will not come out easily, wash
by hand. Some warm water washers are
of the high temperature, high pressure
type, and they can damage or deform the
resin parts such as mouldings, or cause
water to leak in to the vehicle.
„ Waxing and polishingAlways wash and dry the vehicle before
waxing and polishing.
Use a good quality polish and wax and ap-
ply them according to the manufacturer’s
instructions. Wax or polish when the paint-
ed surface is cool.
Be sure to polish and wax the chrome trim,
as well as the painted surfaces. Loss of
wax on a painted surface leads to loss of
the original luster and also quickens the
deterioration of the su rface. It is recom- mended that a coat of wax be applied at
least once a month, or whenever the sur-
face no longer repels water.
If the appearance of the paint has dimin-
ished to the point where the luster or tone
cannot be restored, lightly polish the sur-
face with a fine-grained compound. Never
polish just the affected area, but include
the surrounding area as well. Always pol-
ish in only one direction. A No. 2000 grain
compound is recommended. Never use a
coarse-grained compound. Coarser
grained compounds have a smaller grain-
size number and could damage the paint.
After polishing with a compound, coat with
wax to restore the original luster. Frequent
polishing with a compound or an incorrect
polishing technique will result in removing
the paint layer and exposing the under-
coat. When in doubt, it is always best to
contact your SUBARU dealer or an auto
paint specialist.
NOTE Be careful not to block the windshield
washer nozzles with wax when waxing
the vehicle.
„ Cleaning aluminum wheels y Promptly wipe the aluminum wheels
clean of any kind of gr ime or agent. If dirt is left on too long, it may be difficult to
clean off.
y Do not use soap containing grit to clean
the wheels. Be sure to use a neutral clean-
ing agent, and later rinse thoroughly with
water. Do not clean the wheels with a stiff
brush or expose them to a high-speed
washing device.
y Clean the vehicle (including the alumi-
num wheels) with water as soon as possi-
ble when it has been splashed with sea
water, exposed to sea breezes, or driven
on roads treated with salt or other agents.

10-4 Appearance care
Corrosion protection Your SUBARU has been designed and
built to resist corrosi on. Special materials
and protective finishes have been used on
most parts of the vehi cle to help maintain
fine appearance, strength, and reliable
operation.
„ Most common causes of cor-
rosionThe most common ca uses of corrosion
are:
1. The accumulation of moisture retaining
dirt and debris in body panel sections,
cavities, and other areas.
2. Damage to paint and other protective
coatings caused by gravel and stone
chips or minor accidents.
Corrosion is accelerated on the vehicle
when:
1. It is exposed to road salt or dust control
chemicals, or used in coastal areas where
there is more salt in the air, or in areas
where there is considerable industrial pol-
lution.
2. It is driven in areas of high humidity, es-
pecially when temperatures range just
above freezing.
3. Dampness in certain parts of the vehi-
cle remains for a long time, even though other parts of the vehicle may be dry.
4. High temperatures will cause corrosion
to parts of the vehicle which cannot dry
quickly due to lack of proper ventilation.
„ To help prevent corrosion Wash the vehicle regularly to prevent cor-
rosion of the body and suspension com-
ponents. Also, wash the vehicle promptly
after driving on any of the following surfac-
es:
y roads that have been salted to prevent
them from freezing in winter
y mud, sand, or gravel
y coastal roads
After the winter has ended, it is recom-
mended that the underbody be given a
very thorough washing.
Before the beginning of winter, check the
condition of underbody components, such
as the exhaust system, fuel and brake
lines, brake cables, suspension, steering
system, floor pan, and fenders. If any of
them are found to be rusted, they should
be given an appropriate rust prevention
treatment or should be replaced. Contact
your SUBARU dealer to perform this kind
of maintenance and treatment if you need
assistance.
Repair chips and scratches in the paint as soon as you find them.
Check the interior of the vehicle for water
and dirt accumulation under the floor mats
because that could cause corrosion. Oc-
casionally check under the mats to make
sure the area is dry.
Keep your garage dry. Do not park your
vehicle in a damp, poorly ventilated ga-
rage. In such a garage, corrosion can be
caused by dampness. If you wash the ve-
hicle in the garage or put the vehicle into
the garage when wet or covered with
snow, that can cause dampness.
If your vehicle is operated in cold weather
and/or in areas where road salts and other
corrosive materials are used, the door
hinges and locks, trunk lid lock, and hood
latch should be inspected and lubricated
periodically.

11Maintenance and serviceMaintenance schedule ....................................... 11-3
Maintenance precautions .................................. 11-3 Before checking or servicing in the engine
compartment ........................................................ 11-4
When you do checking or servicing in the engine
compartment while the engine is running ......... 11-4
Engine hood ....................................................... 11-4
Engine compartment overview ......................... 11-6 2.5-liter non-turbo models ..................................... 11-6
2.5-liter turbo models ............................................. 11-7
3.0-liter models ....................................................... 11-8
Engine oil ............................................................ 11-9 Checking the oil level ............................................. 11-9
Changing the oil and oil filter ................................ 11-10
Recommended grade and viscosity ..................... 11-12
Recommended grade and viscosity under severe
driving conditions ................................................ 11-13
Cooling system .................................................. 11-13 Hose and connections ........................................... 11-14
Engine coolant ........................................................ 11-14
Air cleaner element ............................................ 11-17 Replacing the air cleaner element ......................... 11-17
Spark plugs ......................................................... 11-19
Recommended spark plugs ................................... 11-19
Drive belts ........................................................... 11-20
2.5-liter models ....................................................... 11-20
3.0-liter models ....................................................... 11-20
Manual transmission oil .................................... 11-20 Checking the oil level ............................................. 11-20
Recommended grade and viscosity ..................... 11-21
Automatic transmission flui d ............................ 11-22Checking the fluid level .......................................... 11-22
Recommended fluid ............................................... 11-23
Front differential gear oil (AT vehicles) ............ 11-23 Checking the oil level ............................................. 11-23
Recommended grade and viscosity ..................... 11-24
Rear differential gear oil .................................... 11-24 Checking the gear oil level .................................... 11-24
Recommended grade and viscosity ..................... 11-26
Power steering fluid ........................................... 11-27 Checking the fluid level .......................................... 11-27
Recommended fluid ............................................... 11-27
Brake fluid ........................................................... 11-28 Checking the fluid level .......................................... 11-28
Recommended brake fluid ..................................... 11-28
Clutch fluid (MT vehicles) .................................. 11-29 Checking the fluid level .......................................... 11-29
Recommended clutch fluid .................................... 11-29
Brake booster ..................................................... 11-30
Brake pedal ......................................................... 11-30 Checking the brake pedal free play ...................... 11-30
Checking the brake pedal reserve distance ......... 11-30
Clutch pedal (Man ual transmission
vehicles) ........................................................... 11-31
Checking the clutch function ................................ 11-31
Checking the clutch pedal free play ..................... 11-31

Maintenance and service
Replacement of brake pad and lining ............... 11-31Breaking-in of new brake pads and linings ......... 11-32
Parking brake stroke .......................................... 11-32
Tires and wheels ................................................ 11-33 Types of tires .......................................................... 11-33
Tire pressure monitoring system (TPMS)
(if equipped) .......................................................... 11-33
Tire inspection ........................................................ 11-34
Tire pressures and wear ........................................ 11-35
Wheel balance ........................................................ 11-37
Wear indicators ....................................................... 11-37
Tire rotation ............................................................. 11-37
Tire replacement ..................................................... 11-38
Wheel replacement ................................................. 11-38
Aluminum wheels ............................................... 11-39
Windshield washer fluid .................................... 11-39
Replacement of wiper blades ............................ 11-41 Windshield wiper blade assembly ........................ 11-41
Windshield wiper blade rubber ............................. 11-42
Rear window wiper blade assembly ..................... 11-42
Rear window wiper blade rubber .......................... 11-43
Battery ................................................................. 11-44
Fuses ................................................................... 11-45
Main fuse ............................................................. 11-47
Installation of accessories ................................ 11-47
Replacing bulbs .................................................. 11-48
Headlight ................................................................. 11-49
Parking light ............................................................ 11-50
Front turn signal light ............................................ 11-50
Front fog light (if equipped) ................................... 11-50 Rear combination lights ......................................... 11-51
Backup light (Station wagon) ................................ 11-52
License plate light .................................................. 11-53
Dome light ............................................................... 11-53
Map light .................................................................. 11-54
Door step light ........................................................ 11-54
Cargo area light (Station wa gon) .......................... 11-55
Trunk light (Sedan) ................................................. 11-55
High mount stop light (Sedan) .............................. 11-56

11 - 4 Maintenance and service
„ Before checking or servicing
in the engine compartment „ When you do checking or ser-
vicing in the engine compart-
ment while the engine is run-
ning Engine hood
To open the hood:
1. If the wiper blades are lifted off the
windshield, return them to their original
positions.
2. Pull the hood release knob under the
instrument panel.y Wear adequate eye protection to
guard against getting oil or fluids
in your eyes. If something does
get in your eyes, thoroughly wash
them out with clean water.
y Do not tamper wi th the wiring of
the SRS airbag system or seatbelt
pretensioner system, or attempt
to take its connectors apart, as
that may activate the system or it
can render it inoperative. The wir-
ing and connectors of these sys-
tems are yellow for easy identifi-
cation. NEVER use a circuit tester
for these wiring.
If your SRS airbag or seatbelt pre-
tensioner needs service, consult
your nearest SUBARU dealer.
y Always stop the engine and set
the parking brake firmly to pre-
vent the vehicle from moving. y Always let the engine cool down.
Engine parts b ecome very hot
when the engine is running and
remain hot for some time after the
engine is stopped.
y Do not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire.
y Always remove the key from the
ignition switch. When the ignition
switch is in the “ON” position, the
cooling fan may operate suddenly
even when the engine is stopped.
A running engine can be dangerous.
Keep your fingers, hands, clothing,
hair and tools away from the cooling
fan, belts and any other moving en-
gine parts. Removing rings, watch-
es and ties is advisable. B00099