fuel SUBARU OUTBACK 2007 4.G Workshop Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2007, Model line: OUTBACK, Model: SUBARU OUTBACK 2007 4.GPages: 442, PDF Size: 13.39 MB
Page 341 of 442

10-4Appearance care
Corrosion protection
Your SUBARU has been designed and
built to resist corrosion. Special materials
and protective finishes have been used on
most parts of the vehicle to help maintain
fine appearance, strength, and reliableoperation. &Most common causes of corrosion
The most common causes of corrosion are:
1. The accumulation of moisture retain-
ing dirt and debris in body panel sections,
cavities, and other areas.
2. Damage to paint and other protective
coatings caused by gravel and stone
chips or minor accidents.
Corrosion is accelerated on the vehicle when:
1. It is exposed to road salt or dust
control chemicals, or used in coastal
areas where there is more salt in the air,
or in areas where there is considerable
industrial pollution.
2. It is driven in areas of high humidity,
especially when temperatures range just
above freezing.
3. Dampness in certain parts of the
vehicle remains for a long time, even though other parts of the vehicle may be
dry.
4. High temperatures will cause corro-
sion to parts of the vehicle which cannot
dry quickly due to lack of proper ventila-tion.
& To help prevent corrosion
Wash the vehicle regularly to prevent
corrosion of the body and suspension
components. Also, wash the vehicle
promptly after driving on any of the
following surfaces: . roads that have been salted to prevent
them from freezing in winter. mud, sand, or gravel
. coastal roads
After the winter has ended, it is recom-
mended that the underbody be given a
very thorough washing.
Before the beginning of winter, check the
condition of underbody components, such
as the exhaust system, fuel and brake
lines, brake cables, suspension, steering
system, floor pan, and fenders. If any of
them are found to be rusted, they should
be given an appropriate rust prevention
treatment or should be replaced. Contact
your SUBARU dealer to perform this kind
of maintenance and treatment if you need assistance.
Repair chips and scratches in the paint as
soon as you find them.
Check the interior of the vehicle for water
and dirt accumulation under the floor mats
because that could cause corrosion.
Occasionally check under the mats to
make sure the area is dry.
Keep your garage dry. Do not park your
vehicle in a damp, poorly ventilated
garage. In such a garage, corrosion can
be caused by dampness. If you wash the
vehicle in the garage or put the vehicle
into the garage when wet or covered with
snow, that can cause dampness.
If your vehicle is operated in cold weather
and/or in areas where road salts and other
corrosive materials are used, the door
hinges and locks, trunk lid lock, and hood
latch should be inspected and lubricated
periodically.
Page 346 of 442

Maintenance schedule
The scheduled maintenance items re-
quired to be serviced at regular intervals
are shown in the“Warranty and Main-
tenance Booklet ”.
For details of your maintenance schedule,
read the separate “Warranty and Main-
tenance Booklet ”. Maintenance precautions
When maintenance and service are re-
quired, it is recommended that all work be
done by an authorized SUBARU dealer.
If you perform maintenance and service
by yourself, you should familiarize yourself
with the information provided in this
section on general maintenance and
service for your SUBARU.
Incorrect or incomplete service could
cause improper or unsafe vehicle opera-
tion. Any problems caused by improper
maintenance and service performed by
you are not eligible for warranty coverage.
WARNING
. Testing of an All-Wheel Drive
vehicle must NEVER be per-
formed on a single two-wheel
dynamometer or similar appara-
tus. Attempting to do so will
result in transmission damage
and in uncontrolled vehicle
movement and may cause an
accident or injuries to persons
nearby.
. Always select a safe area when
performing maintenance on yourvehicle. .
Always be very careful to avoid
injury when working on the vehi-
cle. Remember that some of the
materials in the vehicle may be
hazardous if improperly used or
handled, for example, batteryacid.
. Your vehicle should only be ser-
viced by persons fully competent
to do so. Serious personal injury
may result to persons not experi-
enced in servicing vehicles.
. Always use the proper tools and
make certain that they are wellmaintained.
. Never get under the vehicle sup-
ported only by a jack. Always use
a safety stands to support thevehicle.
. Never keep the engine running in
a poorly ventilated area, such as
a garage or other closed areas.
. Do not smoke or allow open
flames around the fuel or battery.
This will cause a fire.
. Because the fuel system is under
pressure, replacement of the fuel
filter should be performed only
by your SUBARU dealer.
. Wear adequate eye protection to Maintenance and service
11-3
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Page 352 of 442

Engine oil &Checking the oil level
Check the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and
stop the engine.
2. Pull out the dipstick, wipe it clean, and
insert it again.
3. Be sure the dipstick is correctly in-
serted until it stops with the graphic
symbol “
”on its top appearing as
shown in the illustration.
2.5-liter models
1) Notch
2) Upper level
3) Lower level3.0-liter models
1) Upper level
2) Lower level
4. Pull out the dipstick again and check
the oil level on it. If it is below the lower
level, add oil to bring the level up to the
upper level.
CAUTION
. Use only engine oil with the
recommended grade and vis-
cosity. Maintenance and service
11-9
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Page 355 of 442

11-12Maintenance and service
Oil capacity (Guideline):
2.5-liter models: 4.2 US qt (4.0 liters, 3.5
Imp qt)
3.0-liter models: 5.8 US qt (5.5 liters, 4.8
Imp qt)
The oil quantity indicated above is only a
guideline. The necessary quantity of oil
depends on the quantity of oil that has
been drained. The quantity of drained oil
differs slightly depending on the tempera-
ture of the oil and the time the oil is left
flowing out. After refilling the engine with
oil, therefore, you must use the dipstick to
confirm that the level is correct.
13. Start the engine and make sure that no
oil leaks appear around the filter ’s rubber
seal and drain plug.
14. Run the engine until it reaches the
normal operating temperature. Then stop
the engine and wait a few minutes to allow
the oil drain back. Check the oil level
again and if necessary, add more engineoil. &
Recommended grade and viscosity
CAUTION
Use only engine oil with the recom-
mended grade and viscosity.
Oil grade: ILSAC GF-4, which can be identified with
the ILSAC certification mark (Starburst mark)
or API classification SM with the words“ENERGY CONSERVING ”
These recommended oil grades can be
identified by looking for either or both of
the following marks displayed on the oil
container.
ILSAC Certification Mark (Starburst Mark)
API Service label
1) Indicates the oil quality by API designa- tions
2) Indicates the SAE oil viscosity grade
3) Indicates that the oil has fuel saving capabilities
Page 356 of 442

In choosing an oil, you want the proper
quality and viscosity, as well as one that
will add to fuel economy. The following
table lists the recommended viscosities
and applicable temperatures.
When adding oil, different brands may be
used together as long as they are the
same API classification and SAE viscosity
as those recommended by SUBARU.
SAE viscosity number and applicable
temperature
*: 5W-30 is preferred.
Engine oil viscosity (thickness) affects fuel
economy. Oils of lower viscosity provide
better fuel economy. However, in hot
weather, oil of higher viscosity is required
to properly lubricate the engine. &
Recommended grade and
viscosity under severe driv-
ing conditions
If the vehicle is used in desert areas, in
areas with very high temperatures, or
used for heavy-duty applications such as
towing a trailer, use of oil with the following
grade and viscosities is recommended.
API classification SM (or SL): SAE viscosity No.: 30, 40, 10W-50, 20W-40, 20W-50 Cooling system
WARNING
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boil-
ing hot coolant when the cap isremoved.
CAUTION
. The cooling system has been
filled at the factory with a high
quality, corrosion-inhibiting,
year-around coolant which pro-
vides protection against freezing
down to 33 8F( 36 8C). For add-
ing, use genuine SUBARU cool-
ant or an equivalent: a mixture of
50% soft water (or clear and
drinkable water) and 50% phos-
phate or non-amine type coolant.
Use of improper coolants may
result in corrosion in the cooling
system. It is important to main-
tain protection against freezing
and corrosion, even if freezing Maintenance and service
11-13
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Page 357 of 442

11-14Maintenance and service
temperatures are not expected.
Never mix different kinds of cool-ant.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface.
& Hose and connections
Your vehicle employs an electric cooling
fan which is thermostatically controlled to
operate when the engine coolant reaches
a specific temperature.
If the radiator cooling fan does not operate
even when the engine coolant tempera-
ture gauge exceeds the normal operating
range, the cooling fan circuit may be
defective. Check the fuse and replace it
if necessary. If the fuse is not blown, have
the cooling system checked by your
SUBARU dealer.
If frequent addition of coolant is neces-
sary, there may be a leak in the engine
cooling system. It is recommended that
the cooling system and connections be
checked for leaks, damage, or looseness. &
Engine coolant
! Checking the coolant level
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside
of the reservoir while the engine is cool.
2. If the level is close to or lower than the “LOW ”level mark, add coolant up to the
“ FULL ”level mark. If the reserve tank is
empty, remove the radiator cap and refill
as required.
3. After refilling the reserve tank and the
radiator, reinstall the caps and check that
the rubber gaskets inside the radiator cap
are in the proper position.
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If engine coolant gets on
the exhaust pipe, be sure to wipe
it off.
Page 379 of 442

11-36Maintenance and service
a flat tire, replace it with a spare tire
as soon as possible.
When a spare tire is mounted or a
wheel rim is replaced without the
original pressure sensor/transmitter
being transferred, the low tire pres-
sure warning light will flash. This
indicates the TPMS is unable to
monitor all four road wheels. Con-
tact your SUBARU dealer as soon as
possible for tire and sensor replace-
ment and/or system resetting. If the
light flashes, promptly contact a
SUBARU dealer to have the systeminspected.
& Tire inspection
Check on a daily basis that the tires are
free from serious damage, nails, and
stones. At the same time, check the tires
for abnormal wear.
Contact your SUBARU dealer immedi-
ately if you find any problem. NOTE . When the wheels and tires strike
curbs or are subjected to harsh treat-
ment as when the vehicle is driven on a
rough surface, they can suffer damage
that cannot be seen with the naked eye.
This type of damage does not become evident until time has passed. Try not
to drive over curbs, potholes or on
other rough surfaces. If doing so is
unavoidable, keep the vehicle
’s speed
down to a walking pace or less, and
approach the curbs as squarely as
possible. Also, make sure the tires are
not pressed against the curb when you
park the vehicle.. If you feel unusual vibration while
driving or find it difficult to steer the
vehicle in a straight line, one of the
tires and/or wheels may be damaged.
Drive slowly to the nearest authorized
SUBARU dealer and have the vehicleinspected.
& Tire pressures and wear
Maintaining the correct tire pressures
helps to maximize the tires ’service lives
and is essential for good running perfor-
mance. Check and, if necessary, adjust
the pressure of each tire (including the
spare) at least once a month (for example,
during a fuel stop) and before any long
journey.
Check the tire pressures when the tires
are cold. Use a pressure gauge to adjust
the tire pressures to the values shown on
the tire placard. The tire placard is located
on the door pillar on the driver ’s side.
Driving even a short distance warms up
the tires and increases the tire pressures.
Also, the tire pressures are affected by the
outside temperature. It is best to check tire
pressure outdoors before driving thevehicle.
When a tire becomes warm, the air inside
it expands, causing the tire pressure to
increase. Be careful not to mistakenly
release air from a warm tire to reduce itspressure.
Page 380 of 442

NOTE .The air pressure in a tire increases
by approximately 4.3 psi (30 kPa, 0.3 kgf/cm
2) when the tire becomes warm.
. The tires are considered cold when
the vehicle has been parked for at least
three hours or has been driven less
than one mile (1.6 km).
WARNING
Do not let air out of warm tires to
adjust pressure. Doing so will result
in low tire pressure.
Incorrect tire pressures detract from con-
trollability and ride comfort, and they
cause the tires to wear abnormally. .
Correct tire pressure (tread worn
evenly)
Roadholding is good, and steering is
responsive. Rolling resistance is low, so
fuel consumption is also lower. .
Abnormally low tire pressure (tread
worn at shoulders)Rolling resistance is high, so fuel con-
sumption is also higher. Maintenance and service
11-37
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Page 407 of 442

12-4Specifications
&Capacities
Fuel tank 16.9 US gal (64 liters, 14.1 Imp gal)
Engine oil 2.5-liter models 4.2 US qt (4.0 liters, 3.5 Imp qt)
3.0-liter models 5.8 US qt (5.5 liters, 4.8 Imp qt)
Transmission oil (MT) 5-speeds 3.7 US qt (3.5 liters, 3.1 Imp qt)
6-speeds 4.3 US qt (4.1 liters, 3.6 Imp qt)
Transmission fluid (AT) 2.5-liter non-turbo models 9.8 US qt (9.3 liters, 8.2 Imp qt)
2.5-liter turbo and 3.0-liter models 10.4 US qt (9.8 liters, 8.6 Imp qt)
AT differential gear oil 2.5-liter non-turbo models 1.3 US qt (1.2 liters, 1.1 Imp qt)
2.5-liter turbo and 3.0-liter models 1.5 US qt (1.4 liters, 1.2 Imp qt)
Rear differential gear oil Turbo 6-speeds MT models 1.0 US qt (1.1 liter, 0.9 Imp qt)
Other models 0.8 US qt (0.8 liter, 0.7 Imp qt)
Power steering fluid 0.7 US qt (0.7 liter, 0.6 Imp qt)
Engine coolant 2.5-liter non-turbo models MT6.8 US qt (6.4 liters, 5.6 Imp qt)
AT 6.7 US qt (6.3 liters, 5.5 Imp qt)
2.5-liter turbo models MT 7.7 US qt (7.3 liters, 6.4 Imp qt)
AT 7.6 US qt (7.2 liters, 6.3 Imp qt)
3.0-liter models 7.6 US qt (7.2 liters, 6.3 Imp qt)
Page 411 of 442

12-8Specifications
&Fuse panel located in the engine compartment
A) FWD socket (AT vehicles –except Turbo models and 3.0-liter models)
B) Main fuse Fuse
panel Fuse
rating Circuit
1 30A .ABS unit
. Vehicle dynamics control
unit
2 25A .
Main fan (3.0-liter mod-
els)
3 25A .
Sub fan (Except 3.0-liter
models)
4 25A .Main fan
5 20A .Audio
6 15A .Headlight (right side)
7 15A .Headlight (left side)
8 20A .Backup light
9 15A .Horn
10 25A .Rear window defogger
11 15A .Fuel pump
12 15A .Automatic transmission
control unit
13 7.5A .Engine control unit
14 15A .Turn and hazard warning
flasher
15 20A .Parking switch
16 7.5A .Alternator