brake SUBARU OUTBACK 2007 4.G Manual PDF

Brake fluid &Checking the fluid level
WARNING
. Never let brake fluid contact your
eyes because brake fluid can be
harmful to your eyes. If brake
fluid gets in your eyes, immedi-
ately flush them thoroughly with
clean water. For safety, when
performing this work, wearing
eye protection is advisable.
. Brake fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause a dangerous loss
of braking performance.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
CAUTION
. Never use different brands of
brake fluid together. Also, avoid
mixing DOT 3 and DOT 4 brake
fluids even if they are of the samebrand. .
When adding brake fluid, be care-
ful not to allow any dirt into the
reservoir.
. Never splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake
fluid may damage them.
. Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the
exhaust pipe, be sure to wipe itoff.
Check the fluid level monthly.
Check the fluid level on the outside of the
reservoir. If the level is below “MIN ”, add
the recommended brake fluid to “MAX ”. Use only brake fluid from a sealed
container.
& Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid Maintenance and service
11-29

11-30Maintenance and service
Clutch fluid (MT vehicles) &Checking the fluid level
WARNING
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection isadvisable.
CAUTION
. Clutch fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause improper clutchoperation.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
. Never use different brands of
clutch fluid together.
. When clutch fluid is added, be
careful not to allow any dirt into
the tank. .
Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
. Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the
exhaust pipe, be sure to wipe itoff.
Check the fluid level on the outside of the
reservoir. If the level is below “MIN ”level
mark, add the recommended clutch fluidto “MAX ”level mark.
Use only clutch fluid from a sealed
container. &
Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
CAUTION
Avoid mixing DOT 3 and DOT 4
brake fluids even if they are of the
same brand.

Brake booster
If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move
slightly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for
approximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake
booster operates properly if the pedal
stroke decreases with each depression.Brake pedal
Check the brake pedal free play and
reserve distance according to the main-
tenance schedule in the
“Warranty and
Maintenance Booklet ”.
& Checking the brake pedal
free play
1) 0.02 –0.08 in (0.5 –2.0 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly pull the
brake pedal up with one finger to check
the free play with a force of less than 2 lbs
(10 N, 1 kg).
If the free play is not within proper
specification, contact your SUBARU deal-
er. &
Checking the brake pedal
reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer. Maintenance and service
11-31

11-32Maintenance and service
Clutch pedal (Manual trans-
mission vehicles)
Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the “Warranty and
Maintenance Booklet ”.
& Checking the clutch function
Check the clutch engagement and disen-gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage. &
Checking the clutch pedal
free play
1) 0.02 –0.08 in (0.5 –2.0 mm)
Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er. Replacement of brake pad
and lining
CAUTION
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will
result in the need for costly brake
rotor repair or replacement.
The right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear
indicator makes a very audible scraping
noise when the brake pedal is applied.
If you hear this scraping noise each time

you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible. &Breaking-in of new brake
pads and linings
When replacing the brake pad or lining,
use only genuine SUBARU parts. After
replacement, the new parts must be
broken in as follows: ! Brake pad and lining
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or moretimes. ! Parking brake lining
WARNING
A safe location and situation should
be selected for break-in driving.
CAUTION
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be
certain to pull the lever up slowly
and gently. 1. Drive the vehicle at a speed of
approximately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15kg].)
3. Drive the vehicle for approximately
220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
brake to cool down. Repeat this proce-dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke: 5–6 notches / 44 lbs (196 N, 20 kg) Parking brake stroke
Check the parking brake stroke according
to the maintenance schedule in the“
Warranty and Maintenance Booklet ”.
When the parking brake is properly
adjusted, braking power is fully applied
by pulling the lever up five to six notches
gently but firmly (approximately 44 lbs,
196 N, 20 kg). If the parking brake lever
stroke is not within the specified range,
have the brake system checked and
adjusted at your SUBARU dealer. Maintenance and service
11-33

Outside
temperature Adjusted pressure
[psi (kPa, kgf/cm2)]
front rear
30 8F( 18C) 38 (265, 2.65) 36 (250, 2.5)
10 8F( 12 8C) 40
(280, 2.8) 38
(265, 2.65)
10 8F
( 23 8C) 42 (295, 2.95) 40 (280, 2.8)
Example:
Tire size: 215/45R18 89Y
Standard tire pressures:
Front: 33 psi (230 kPa, 2.3 kgf/cm
2)
Rear: 32 psi (220 kPa, 2.2 kgf/cm2)
Garage temperature: 60 8F (15.6 8C)
Outside
temperature Adjusted pressure
[psi (kPa, kgf/cm
2)]
front rear
30 8F( 18C) 36 (250, 2.5) 35 (240, 2.4)
10 8F( 12 8C) 38
(265, 2.65) 37
(255, 2.55)
10 8F
( 23 8C) 40 (280, 2.8) 39 (270, 2.7)
If the low tire pressure warning light
comes on when you drive the vehicle in
cold outside air after adjusting the tire
pressures in a warm garage, re-adjust the
tire pressures using the method described
above. Then, increase the vehicle speed to at least 20 mph (32 km/h) and check to
see that the low tire pressure warning light
goes off a few minutes later. If the low tire
pressure warning light does not go off, the
tire pressure monitoring system may not
be functioning normally. In this event, go
to a SUBARU dealer to have the system
inspected as soon as possible.
While the vehicle is driven, friction be-
tween tires and the road surface causes
the tires to warm up. After illumination of
the low tire pressure warning light, any
increase in the tire pressures caused by
an increase in the outside air temperature
or by an increase in the temperature in the
tires can cause the low tire pressure
warning light to go off.
System resetting is necessary when the
wheels are changed (for example, a
switch to snow tires) and new TPMS
valves are installed on the newly fitted
wheels. Have this work performed by a
SUBARU dealer following wheel replace-ment.
It may not be possible to install TPMS
valves on certain wheels that are on the
market. Therefore, if you change the
wheels (for example, a switch to snow
tires), use wheels that have the same part
number as the standard-equipment
wheels. Without four operational TPMS
valve/sensors on the wheels, the TPMS
will not fully function and the warning light
in the instrument panel will flash.
When a tire is replaced, adjustments are
necessary to ensure continued normal
operation of the tire pressure monitoring
system. As with wheel replacement, there-
fore, you should have the work performed
by a SUBARU dealer.
WARNING
If the low tire pressure warning light
does not come on briefly after the
ignition switch is turned ON or the
light is flashing, you should have
your Tire Pressure Monitoring Sys-
tem checked at a SUBARU dealer as
soon as possible.
If this light comes on while driving,
never brake suddenly and keep
driving straight ahead while gradu-
ally reducing speed. Then slowly
pull off the road to a safe place.
Otherwise an accident involving
serious vehicle damage and serious
personal injury could occur.
If this light still comes on while
driving after adjusting the tire pres-
sure, a tire may have significant
damage and a fast leak that causes
the tire to lose air rapidly. If you have Maintenance and service
11-35
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11-40Maintenance and service
&Tire replacement
The wheels and tires are important and
integral parts of your vehicle ’s design;
they cannot be changed arbitrarily. The
tires fitted as standard equipment are
optimally matched to the characteristics
of the vehicle and were selected to give
the best possible combination of running
performance, ride comfort, and service
life. It is essential for every tire to have a
size and construction matching those
shown on the tire placard and to have a
speed symbol and load index matching
those shown on the tire placard.
Using tires of a non-specified size detracts
from controllability, ride comfort, braking
performance, speedometer accuracy and
odometer accuracy. It also creates incor-
rect body-to-tire clearances and inappro-
priately changes the vehicle ’sground
clearance.
All four tires must be the same in terms of
manufacturer, brand (tread pattern), con-
struction, and size. You are advised to
replace the tires with new ones that are
identical to those fitted as standard equip-ment.
For safe vehicle operation, SUBARU
recommends replacing all four tires at
the same time.WARNING
. All four tires must be the same in
terms of manufacturer, brand
(tread pattern), construction, de-
gree of wear, speed symbol, load
index and size. Mixing tires of
different types, sizes or degrees
of wear can result in damage to
the vehicle ’s power train. Use of
different types or sizes of tires
can also dangerously reduce
controllability and braking per-
formance and can lead to anaccident.
. Use only radial tires. Do not use
radial tires together with belted
bias tires and/or bias-ply tires.
Doing so can dangerously re-
duce controllability, resulting in
an accident.
& Wheel replacement
When replacing wheels due, for example,
to damage, make sure the replacement
wheels match the specifications of the
wheels that are fitted as standard equip-
ment. Replacement wheels are available
from SUBARU dealers.WARNING
Use only those wheels that are
specified for your vehicle. Wheels
not meeting specifications could
interfere with brake caliper opera-
tion and may cause the tires to rub
against the wheel well housing dur-
ing turns. The resulting loss of
vehicle control could lead to anaccident.

Wattage Bulb No.
1) High beam headlight 12V-60W 9005 (HB3) 2) Low beam headlight 12V-55W H7
3) Front turn signal/Parking and front side marker light 12V-27/8W 3157A
4) Map light 12V-8W–
5) Dome light 12V-8W–
6) Door step light 12V-3.5W–
7) Front fog light
Except OUTBACK 12V-55W H3
OUTBACK 12V-51W 9006 (HB4)
8) Trunk room light (Sedan) 12V-5W –
9) High mount stop light (Sedan) 12V-21W (W21W)
10) Rear turn signal light (Sedan) 12V-21W (W21W)
11 ) Backup light (Sedan) 12V-16W 921
12) Brake/tail and rear side marker light (Sedan) 12V-21/5W (W21/5W)
13) Cargo area light 12V-13W–
14) Brake/tail light (Station wagon) 12V-21/5W (W21/5W)
15) Rear side marker light (Station wagon) 12V-5W 168
16) Rear turn signal light (Station wagon) 12V-21W (W21W)
17) Backup light (Station wagon) 12V-16W 921
18) Licence plate light 12V-5W168CAUTION
Replace any bulb only with a new
bulb of the specified wattage. Using
a bulb of different wattage could
result in a fire.
& Headlight
CAUTION
Halogen headlight bulbs become
very hot while in use. If you touch
the bulb surface with bare hands or
greasy gloves, finger prints or
grease on the bulb surface develop
into hot spots, causing the bulb to
break. If there are finger prints or
grease on the bulb surface, wipe
them away with a soft cloth mois-
tened with alcohol.
NOTE . If headlight aiming is required, con-
sult your SUBARU dealer for proper
adjustment of the headlight aim.. It may be difficult to replace the
bulbs. Have your SUBARU dealer re-
place the bulbs if necessary. Maintenance and service
11-51
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11-54Maintenance and service
& Rear combination lights
! Sedan
1. Push the knobs of the cover to open
the cover.
1) Rear turn signal light
2) Backup light
3) Brake/tail and rear side marker light
2. Remove the bulb holder from the rear
combination light assembly by turning itcounterclockwise.
3. Pull the bulb out of the bulb holder and
replace it with a new one.
4. Set the bulb holder into the rear
combination light assembly and turn it
clockwise until it locks.
5. Securely lock the cover against the
trunk trim by using the screwdriver to turn
the top knob clockwise. !
Station wagon
1. Using a Phillips screwdriver, remove
the upper and lower screws.
2. Wrap tape around a flat-head screw-
driver, then insert the screwdriver into the
gap A between the side cover and rear

combination lamp and use it as a lever to
undo the clip. Undo clips C and D in the
same way, then remove the side cover.
3. Remove the upper and lower screws.
Then, slide the rear combination lamp
assembly to the rear and remove it from
the vehicle.
1) Brake/tail light
2) Rear turn signal light
3) Rear side marker light
4. Remove the bulb holder from the rear
combination light assembly by turning itcounterclockwise.
5. Pull the bulb out of the bulb holder and
replace it with a new one.
6. Set the bulb holder into the rear
combination light assembly and turn it
clockwise until it locks.
7. Close the cover and latch the lock.
8. Reinstall the rear combination light
assembly and its side cover. &
Backup light (Station wagon)
1. Use a flat-head screwdriver to remove
the light cover from the top of the left-hand
rear gate trim.
2. Turn the bulb socket counterclockwise Maintenance and service
11-55
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