service SUBARU OUTBACK 2010 5.G Service Manual

&Recommended grade and
viscosity under severe driv-
ing conditions
If the vehicle is used in desert areas, in
areas with very high temperatures, or
used for heavy-duty applications such as
towing a trailer, use of oil with the following
grade and viscosities is recommended.
API classification SM or SL: SAE viscosity No.:30, 40, 10W-50, 20W-40, 20W-50 Cooling system
WARNING
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boil-
ing hot coolant when the cap isremoved.
CAUTION
. Vehicles are filled at the factory
with SUBARU Super Coolant that
does not require the first change
for 11 years/137,500 miles (11
years/220,000 km). This coolant
should not be mixed with any
other brand or type of coolant
during this period. Mixing with a
different coolant will reduce the
life of the coolant. Should it be
necessary to top off the coolant
for any reason, use only
SUBARU Super Coolant.
If the SUBARU Super Coolant is
diluted with another brand or
type, the maintenance interval is shortened to that of the mixingcoolant.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface.
& Cooling fan, hose and con- nections
Your vehicle employs an electric cooling
fan which is thermostatically controlled to
operate when the engine coolant reaches
a specific temperature.
If the radiator cooling fan does not operate
even when the coolant temperature high
warning light illuminates, the cooling fan
circuit may be defective. Check the fuse
and replace it if necessary. Refer to“ Fuses ”F 11-48 and “Fuses and circuits ”
F 12-6. If the fuse is not blown, have the
cooling system checked by your SUBARU
dealer.
If frequent addition of coolant is neces-
sary, there may be a leak in the engine
cooling system. It is recommended that
the cooling system and connections be
checked for leaks, damage, or looseness. Maintenance and service
11-17
– CONTINUED –

11-18Maintenance and service
&Engine coolant
! Checking the coolant level
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside
of the reservoir while the engine is cool.
2. If the level is close to or lower than the “LOW ”level mark, add coolant up to the
“ FULL ”level mark. If the reserve tank is
empty, remove the radiator cap and refill
as required.
3. After refilling the reserve tank and the
radiator, reinstall the caps and check that
the rubber gaskets inside the radiator cap
are in the proper position.
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If engine coolant gets on
the exhaust pipe, be sure to wipe
it off.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface. !
Changing the coolant
WARNING
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boil-
ing hot coolant when the cap isremoved.
Always add genuine SUBARU cooling
system conditioner whenever the coolant
is replaced.
Change the engine coolant and add
genuine SUBARU cooling system condi-
tioner using the following procedures
according to the maintenance schedule
in the “Warranty and Maintenance Book-
let ”.

1. Remove the under cover.
2.5 L models
1) Drain plug
3.6 L models
1) Drain plug
2. Place a proper container under the drain plug and loosen the drain plug.
3. Loosen the radiator cap to drain the
coolant from the radiator. Then drain the
coolant from the reserve tank. Tighten the
drain plug securely.
4. Install the under cover.
1) Fill up to here
5. Slowly pour the coolant and fill up to
just below the filler neck, allowing enough
room to add genuine SUBARU cooling
system conditioner in the radiator. Add
genuine SUBARU cooling system condi-
tioner until the coolant level reaches the
filler neck. Do not pour the coolant too
quickly, as this may lead to insufficient air
bleeding and trapped air in the system. Coolant capacity (guideline):
2.5 L non-turbo models:MT: 6.9 US qt (6.5 liters, 5.7 Imp qt)
CVT: 6.8 US qt (6.4 liters, 5.6 Imp qt)
2.5 L turbo models: 6.9 US qt (6.5 liters, 5.7 Imp qt)
3.6 L models: 6.9 US qt (6.5 liters, 5.7 Imp qt)
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If engine coolant gets on
the exhaust pipe, be sure to wipe
it off.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface. Maintenance and service
11-19
– CONTINUED –

11-20Maintenance and service
6. Pour the coolant and fill to the reser-
voir tank’s “FULL ”level mark.
7. Put the radiator cap back on and
tighten firmly. At this time, make sure that
the rubber gasket in the radiator cap is
correctly in place. 8. Start and race the engine at 2,000 to
3,000 rpm for 5 to 6 times within 40seconds.
9. Stop the engine and wait until the
coolant cools down (122 to 140
8F [50 to
60 8C]). If there is any loss of coolant, add
coolant to the radiator ’s filler neck and to
the reserve tank ’s “FULL ”level.
10. Put the radiator cap and reservoir cap
back on and tighten firmly. Air cleaner element
WARNING
Do not operate the engine with the
air cleaner element removed. The air
cleaner element not only filters
intake air but also stops flames if
the engine backfires. If the air
cleaner element is not installed
when the engine backfires, you
could be burned.
CAUTION
When replacing the air cleaner ele-
ment, use a genuine SUBARU air
cleaner element. If it is not used,
there is the possibility of causing a
negative effect to the engine.
The air cleaner element functions as a
filter screen. When the element is perfo-
rated or removed, engine wear will be
excessive and engine life shortened.
The air cleaner element is a dry type. It is
unnecessary to clean or wash the ele-ment.

&Replacing the air cleaner element
Replace the air cleaner element according
to the maintenance schedule in the“ Warranty and Maintenance Booklet ”. Un-
der extremely dusty conditions, replace it
more frequently. It is recommended that
you always use genuine SUBARU parts. ! Non-turbo models
1. Remove the air intake duct (except 3.6
L models). For the method to remove the
air intake duct, refer to “Removing air
intake duct ”F 11-7.
1) Connector
2) Clamp
3) Clips
2. Unplug the connector that is attached to the top of the air cleaner case.
3. Loosen the screw of the clamp.
4. Unsnap the two clips holding the air
cleaner case cover.
5. Open the air cleaner case cover and
remove the air cleaner element.
6. Clean the inside of the air cleaner
cover and case with a damp cloth and
install a new air cleaner element.
7. To install the air cleaner case cover,
insert the three projections on the air
cleaner case cover into the slits on the
air cleaner case and then snap the two
clips on the air cleaner case cover.
Maintenance and service
11-21
– CONTINUED –

11-22Maintenance and service
!Turbo models
1. Unsnap the two clamps holding the air
cleaner case cover.
2. Open the air cleaner case cover and
remove the air cleaner element. 3. Clean the inside of the air cleaner
cover and case with a damp cloth and
install a new air cleaner element.
4. Snap the two clamps on the air cleaner
case cover.
Spark plugs
It may be difficult to replace the spark
plugs. It is recommended that you have
the spark plugs replaced by your
SUBARU dealer.
The spark plugs should be replaced
according to the maintenance schedule
in the
“Warranty and Maintenance Book-
let ”.
& Recommended spark plugs
2.5 L non-turbo models: SIFR6A11 (NGK)
2.5 L turbo models: SILFR6B8 (NGK)
3.6 L models: SILFR6C11 (NGK)

Drive belts
It is unnecessary to check the deflection of
the drive belt periodically because your
engine is equipped with an automatic belt
tension adjuster. However, replacement of
the belt should be done according to the
maintenance schedule in the“Warranty
and Maintenance Booklet ”. Consult your
SUBARU dealer for replacement.
If the belt is loose, cracked or worn,
contact your SUBARU dealer. Manual transmission oil &
Checking the oil level
Non-turbo models
1) Yellow handle
Turbo models
1) Yellow handle
Check the oil level monthly.
1. Park the vehicle on a level surface and
stop the engine.
2. Pull out the level gauge, wipe it clean,
and insert it again. Maintenance and service
11-23
– CONTINUED –

11-24Maintenance and service
1) Upper level
2) Lower level
3. Pull out the level gauge again and
check the oil level on it. If it is below the
lower level, add oil through the level
gauge hole to bring the level up to the
upper level.
CAUTION
Be careful not to spill manual trans-
mission oil when adding it. If oil
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If oil gets on the exhaust pipe,
be sure to wipe it off. &
Recommended grade and viscosity
Each oil manufacturer has its own base
oils and additives. Never use different
brands together.
Oil grade: API classification GL-5SAE viscosity No. and applicable tempera- ture Automatic transmission fluid &
Checking the fluid level
The automatic transmission fluid expands
largely as its temperature rises; the fluid
level differs according to fluid temperature.
Therefore, there are two different scales
for checking the level of hot fluid and cold
fluid on the level gauge.
Though the fluid level can be checked
without warming up the fluid on the“ COLD ”range, we recommend checking
the fluid level when the fluid is at operatingtemperature. ! Checking the fluid level when the
fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise
the temperature of the transmission fluid
up to normal operating temperature; 158
to 176 8F (70 to 80 8C) is normal.
2. Park the vehicle on a level surface and
set the parking brake.
3. First shift the select lever in each
position. Then shift it in the “P ” position,
and run the engine at idling speed.

1) Yellow handle
1) HOT range
2) COLD range
3) Upper level
4) Lower level
4. Pull out the level gauge and check the fluid level on the gauge. If it is below the
lower level on the
“HOT ”range, add the
recommended automatic transmission
fluid up to the upper level. ! Checking the fluid level when the
fluid is cold
When the fluid level has to be checked
without time to warm up the automatic
transmission, check to see that the fluid
level is between the lower level and upper
level on the “COLD ”range. If it is below
that range, add fluid up to the upper level.
Be careful not to overfill.
CAUTION
Be careful not to spill automatic
transmission fluid when adding it.
If automatic transmission fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If automatic transmission fluid
gets on the exhaust pipe, be sure to
wipe it off. &
Recommended fluid
Use one of the following types of auto-
matic transmission fluid. –SUBARU ATF
– IDEMITSU ATF HP
NOTE
Using any non-specified type of auto-
matic transmission fluid could result in
damage inside the transmission. When
replacing the automatic transmission
fluid, be sure to use the specified typeabove. Maintenance and service
11-25

11-26Maintenance and service
Continuously variable trans-
mission fluid
There is no continuously variable trans-
mission fluid level gauge. It is unneces-
sary to check the continuously variable
transmission fluid level. However, if ne-
cessary, we recommend that you consult
your SUBARU dealer for inspection. Front differential gear oil
(AT and CVT models) &
Checking the oil level
NOTE
There are no differential oil level
gauges for CVT models.
1) Yellow handle
1. Park the vehicle on a level surface and
stop the engine.
2. Pull out the level gauge, wipe it clean,
and insert it again.
1) Upper level
2) Lower level
3. Pull out the level gauge again and
check the oil level on it. If it is below the
lower level, add oil to bring the level up to
the upper level.
CAUTION
Be careful not to spill front differ-
ential gear oil when adding it. If oil
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If oil gets on the exhaust pipe,
be sure to wipe it off.