brake SUBARU OUTBACK 2012 5.G Repair Manual

9-18In case of emergency
.If the cap cannot be removed,
contact your SUBARU dealer for inspection.
. After releasing the electronic
parking brake by using the elec-
tronic parking brake release tool,
make sure that the cap is rein-
stalled to the parking brake re-
lease device. If the cap is not
reinstalled, water or dust enters
the device and the device maymalfunction.
NOTE
It may be difficult to release the elec-
tronic parking brake by using the
electronic parking brake release tool.
Have your SUBARU dealer release the
electronic parking brake if necessary.
In the event that you cannot release the
electronic parking brake by pulling the
electronic parking brake switch or by
depressing the accelerator pedal, you
can release the electronic parking brake
manually by using the electronic parking
brake release tool.
1. Shift the shift lever in the “1 ” or “R ”
position (MT models) or the select lever in the “P ”position (AT and CVT models).
2. Turn the ignition switch to the “LOCK ”
position. 3. Make sure that the brake system
warning light and the indicator light on
the parking brake switch have turned off.
4. Use tire stops under the tires to
prevent the vehicle from moving.
5. Take out the electronic parking brake
release tool. Refer to
“Maintenance tools ”
F 9-3.
6. Insert the electronic parking brake
release tool into the cap of the parking
brake release device.
7. Remove the cap of the parking brake
release device by turning the electronic
parking brake release tool counterclock-

wise.
8. Break the white film and insert the
electronic parking brake release tool into
the parking brake release device.
9. Turn the electronic parking brake
release tool clockwise approximately 200
to 250 rotations.
10. To confirm that the electronic parking
brake is released, shift the shift lever or
the select lever to the“N ”position, slightly
move the tire stops and have someone
push the vehicle slightly while you remain
in the driver ’s seat. If the vehicle moves,
the electronic parking brake has beenreleased.
11. Readjust the tire stops.
12. Reinstall the cap to the parking brake
release device.
CAUTION
. Do not turn the electronic parking
brake release tool counterclock-
wise or turn it around more than
300 times. Doing so may result in
a malfunction of the electronic
parking brake.
. Do not use electric power tools to
turn the electronic parking brake
release tool. Doing so may result
in a malfunction of the electronic
parking brake. Trunk lid (Legacy)
–if the
trunk lid cannot be opened
The trunk lid can also be opened using the
key.
To open the trunk lid, insert the key into
the key cylinder and turn it clockwise. In case of emergency
9-19

10-2Appearance care
Exterior care &Washing
CAUTION
. When washing the vehicle, the
brakes may get wet. As a result,
the brake stopping distance will
be longer. To dry the brakes,
drive the vehicle at a safe speed
while lightly pressing the brake
pedal to heat up the brakes.
. Do not wash the engine compart-
ment and areas adjacent to it. If
water enters the engine air in-
take, electrical parts or the power
steering fluid reservoir, it will
cause engine trouble or a mal-
function of the power steering.
. Do not use any organic solvents
when washing the surface of the
bulb assembly cover. However, if
a detergent with organic solvents
is used to wash the cover sur-
face, completely rinse off the
detergent with water. Otherwise,
the cover surface may be da-maged.
. Outback: Since your vehicle is
equipped with a rear wiper, auto-
matic car-wash brushes could become tangled around it, dama-
ging the wiper arm and other
components. Ask the automatic
car-wash operator not to let the
brushes touch the wiper arm or
to fix the wiper arm on the rear
window glass with adhesive tape
before operating the machine.
NOTE
When having your vehicle washed in
an automatic car wash, make sure
beforehand that the car wash is of
suitable type.
The best way to preserve your vehicle ’s
beauty is frequent washing. Wash the
vehicle at least once a month to avoid
contamination by road grime.
Wash dirt off with a wet sponge and plenty
of lukewarm or cold water. Do not wash
the vehicle with hot water and in directsunlight.
Salt, chemicals, insects, tar, soot, tree
sap, and bird droppings should be washed
off by using a light detergent, as required.
If you use a light detergent, make certain
that it is a neutral detergent. Do not use
strong soap or chemical detergents. All
cleaning agents should be promptly
flushed from the surface and not allowed to dry there. Rinse the vehicle thoroughly
with plenty of lukewarm water. Wipe the
remaining water off with a chamois or softcloth. !
Washing the underbody
Chemicals, salts and gravel used for
deicing road surfaces are extremely cor-
rosive, accelerating the corrosion of un-
derbody components, such as the exhaust
system, fuel and brake lines, brake
cables, floor pan and fenders, and sus-pension.
Thoroughly flush the underbody and in-
side of the fenders with lukewarm or cold
water at frequent intervals to reduce the
harmful effects of such agents.
Mud and sand adhering to the underbody
components may accelerate their corro-sion.
After driving off-road or on muddy or
sandy roads, wash the mud and sand off
the underbody.
Carefully flush the suspension and axle
parts, as they are particularly prone to
mud and sand buildup. Do not use a
sharp-edged tool to remove caked mud.
CAUTION
. Be careful not to damage brake
hoses, sensor harnesses, and

10-4Appearance care
Corrosion protection
Your SUBARU has been designed and
built to resist corrosion. Special materials
and protective finishes have been used on
most parts of the vehicle to help maintain
fine appearance, strength, and reliableoperation. &Most common causes of corrosion
The most common causes of corrosion are:
1. The accumulation of moisture retain-
ing dirt and debris in body panel sections,
cavities, and other areas.
2. Damage to paint and other protective
coatings caused by gravel and stone
chips or minor accidents.
Corrosion is accelerated on the vehicle when:
1. It is exposed to road salt or dust
control chemicals, or used in coastal
areas where there is more salt in the air,
or in areas where there is considerable
industrial pollution.
2. It is driven in areas of high humidity,
especially when temperatures range just
above freezing.
3. Dampness in certain parts of the
vehicle remains for a long time, even though other parts of the vehicle may be
dry.
4. High temperatures will cause corro-
sion to parts of the vehicle which cannot
dry quickly due to lack of proper ventila-tion.
& To help prevent corrosion
Wash the vehicle regularly to prevent
corrosion of the body and suspension
components. Also, wash the vehicle
promptly after driving on any of the
following surfaces. . roads that have been salted to prevent
them from freezing in winter. mud, sand, or gravel
. coastal roads
After the winter has ended, it is recom-
mended that the underbody be given a
very thorough washing.
Before the beginning of winter, check the
condition of underbody components, such
as the exhaust system, fuel and brake
lines, brake cables, suspension, steering
system, floor pan, and fenders. If any of
them are found to be rusted, they should
be given an appropriate rust prevention
treatment or should be replaced. Contact
your SUBARU dealer to perform this kind
of maintenance and treatment if you need assistance.
Repair chips and scratches in the paint as
soon as you find them.
Check the interior of the vehicle for water
and dirt accumulation under the floor mats
because that could cause corrosion.
Occasionally check under the mats to
make sure the area is dry.
Keep your garage dry. Do not park your
vehicle in a damp, poorly ventilated
garage. In such a garage, corrosion can
be caused by dampness. If you wash the
vehicle in the garage or put the vehicle
into the garage when wet or covered with
snow, that can cause dampness.
If your vehicle is operated in cold weather
and/or in areas where road salts and other
corrosive materials are used, the door
hinges and locks, trunk lid lock, and hood
latch should be inspected and lubricated
periodically.

Maintenance schedule....................................... 11-3
Maintenance precautions ................................... 11-3
Before checking or servicing in the engine compartment .................................................... 11-4
When checking or servicing in the engine compartment (2.5 L non-turbo models) .. ........... 11-4
When checking or servicing in the engine compartment while the engine is running .......... 11-5
Maintenance tips ................................................ 11-5
Removing and reinstalling clips .......................... 11-5
Removing air intake duct .................................... 11-7
Pulling off the fender lining ................................ 11-7
Engine hood ....................................................... 11-7
Engine compartment overview .......................... 11-9
2.5 L non-turbo models ...................................... 11-9
2.5 L turbo models ........................................... 11-10
3.6 L models .................................................... 11-11
Engine oil .......................................................... 11-12
Checking the oil level ....................................... 11-12
Changing the oil and oil filter ............................ 11-14
Recommended grade and viscosity .................. 11-16
Synthetic oil ..................................................... 11-16
Cooling system ................................................ 11-16
Cooling fan, hose and connections ................... 11-17
Engine coolant ................................................. 11-17
Air cleaner element .......................................... 11-18
Replacing the air cleaner element ..................... 11-18
Spark plugs ...................................................... 11-20
Recommended spark plugs .............................. 11-20
Drive belts ........................................................ 11-21 Manual transmission oil
.................................. 11-21
Recommended grade and viscosity .................. 11-21
Automatic transmission fluid .......................... 11-21
Checking the fluid level .................................... 11-21
Recommended fluid ......................................... 11-22
Continuously variable transmission fluid ...... 11-23
Front differential gear oil (AT and CVT models) .......................................................... 11-23
Checking the oil level ...................................... 11-23
Recommended grade and viscosity .................. 11-24
Rear differential gear oil .................................. 11-24
Recommended grade and viscosity .................. 11-24
Power steering fluid ........................................ 11-24
Checking the fluid level .................................... 11-24
Recommended fluid ......................................... 11-25
Brake fluid ........................................................ 11-25
Checking the fluid level .................................... 11-25
Recommended brake fluid ............................... 11-26
Clutch fluid (MT models) ................................. 11-26
Checking the fluid level .................................... 11-26
Recommended clutch fluid ............................... 11-27
Brake booster .................................................. 11-27
Brake pedal ...................................................... 11-28
Checking the brake pedal free play .................. 11-28
Checking the brake pedal reserve distance....... 11-28
Clutch pedal (MT models) ............................... 11-29
Checking the clutch function ............................ 11-29
Checking the clutch pedal free play .................. 11-29
Replacement of brake pad and lining ............ 11-29
Breaking-in of new brake pads and linings ....... 11-30 Maintenance and service
11

11-4Maintenance and service
guard against getting oil or fluids
in your eyes. If something does
get in your eyes, thoroughly
wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat-
belt pretensioner system, or at-
tempt to take its connectors
apart, as that may activate the
system or it can render it inop-
erative. NEVER use a circuit
tester for these wiring. If your
SRS airbag or seatbelt preten-
sioner needs service, consult
your nearest SUBARU dealer. &
Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and apply
the parking brake to prevent the
vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot
when the engine is running and
remain hot for some time after
the engine is stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition
switch is in the “ON ”position,
thecoolingfanmayoperate
suddenly even when the engine
is stopped.
. Before performing any servicing
on a vehicle equipped with a
remote engine start system tem-
porarily place that system in the
service mode to prevent it from
unexpectedly starting the engine. &
When checking or servicing
in the engine compartment
(2.5 L non-turbo models)
CAUTION
Do not contact the belt cover while
checking the components in the
engine compartment. Doing so may
cause your hand to slip off the belt
cover and result in an unexpected
injury.

Engine compartment overview &2.5 L non-turbo models1) Power steering fluid reservoir
(page 11-24)
2) Clutch fluid reservoir (page 11-26)
3) Brake fluid reservoir (page 11-25)
4) Fuse box (page 11-44)
5) Battery (page 11-43)
6) Windshield washer tank (page 11-37)
7) Engine oil filler cap (page 11-12)
8) Engine coolant reservoir (page 11-17)
9) Radiator cap (page 11-17)
10) Engine oil level gauge (page 11-12)
11) Air cleaner case (page 11-18) Maintenance and service
11-9
– CONTINUED –

11-10Maintenance and service
& 2.5 L turbo models
1) Power steering fluid reservoir
(page 11-24)
2) Clutch fluid reservoir (page 11-26)
3) Brake fluid reservoir (page 11-25)
4) Fuse box (page 11-44)
5) Battery (page 11-43)
6) Windshield washer tank (page 11-37)
7) Engine oil filler cap (page 11-12)
8) Engine coolant reservoir (page 11-17)
9) Radiator cap (page 11-17)
10) Engine oil level gauge (page 11-12)
11) Air cleaner case (page 11-18)

&3.6 L models1) Power steering fluid reservoir
(page 11-24)
2) Differential gear oil level gauge (page 11-23)
3) Automatic transmission fluid level gauge (page 11-21)
4) Brake fluid reservoir (page 11-25)
5) Fuse box (page 11-44)
6) Battery (page 11-43)
7) Windshield washer tank (page 11-37)
8) Engine oil filler cap (page 11-12)
9) Engine coolant reservoir (page 11-17)
10) Radiator cap (page 11-17)
11) Engine oil level gauge (page 11-12)
12) Air cleaner case (page 11-18) Maintenance and service
11-11

Drive belts
It is unnecessary to check the deflection of
the drive belt periodically because your
engine is equipped with an automatic belt
tension adjuster. However, replacement of
the belt should be done according to the
maintenance schedule in the“Warranty
and Maintenance Booklet ”. Consult your
SUBARU dealer for replacement.
If the belt is loose, cracked or worn,
contact your SUBARU dealer. Manual transmission oil
It is unnecessary to check the manual
transmission oil level. However, if neces-
sary, consult your SUBARU dealer forinspection. &
Recommended grade and viscosity
Each oil manufacturer has its own base
oils and additives. Never use different
brands together. For details, refer to“ Manual transmission, front differential
and rear differential gear oil ”F 12-7. Automatic transmission fluid &
Checking the fluid level
The automatic transmission fluid expands
largely as its temperature rises; the fluid
level differs according to fluid temperature.
Therefore, there are two different scales
for checking the level of hot fluid and cold
fluid on the level gauge.
Though the fluid level can be checked
without warming up the fluid on the“ COLD ”range, we recommend checking
the fluid level when the fluid is at operatingtemperature. ! Checking the fluid level when the
fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise
the temperature of the transmission fluid
up to normal operating temperature; 158
to 176 8F (70 to 80 8C) is normal.
2. Park the vehicle on a level surface and
set the parking brake.
3. First shift the select lever in each
position. Then shift it in the “P ” position,
and run the engine at idling speed. Maintenance and service
11-21
– CONTINUED –