air conditioning SUBARU TRIBECA 2009 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2009, Model line: TRIBECA, Model: SUBARU TRIBECA 2009 1.GPages: 2453, PDF Size: 46.32 MB
Page 337 of 2453
AC-11
General Description
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
4. AIR CONDITIONING UNIT
(1) Condenser (5) CompressorTightening torque: N·m (kgf-m, ft-lb)
(2) Hose (High-pressure) (6) O-ringT1: 7.5 (0.76, 5.5)
(3) Hose (Low-pressure) (7) ClampT2: 10 (1.0, 7.4)
(4) Bracket (8) TubeT3: 5 (0.5, 3.7)
AC-01272
(4)
T2
(7)
(8)
(5)
(6)(2)
T3
T1T3
(6)
(6)(1)
T1
(6)
(3)
T1
T3
T3
Page 359 of 2453
AC-33
Compressor
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
14.Compressor
A: INSPECTION
1. MAGNETIC CLUTCH CLEARANCE
Check the clearance of the entire circumference
around the drive plate and pulley.
Standard:
0.45±0.15 mm (0.0177±0.0059 in)
2. MAGNETIC CLUTCH OPERATION
1) Disconnect the compressor connector.
2) Connect the positive (+) lead from the battery to
the compressor connector terminal, and the nega-
tive (–) lead to the compressor body.
3) Check the magnet clutch engagement.
If there is a problem, replace the compressor.
B: REMOVAL
1) Perform the compressor oil return operation.
2) Turn the A/C switch to OFF and stop the engine.
3) Using the refrigerant recovery system, dis-
charge refrigerant.
4) Disconnect the ground cable from battery.
5) Remove the V-belts.
6) Remove the generator.
7) Remove the bolt and remove the low-pressure
hose and high-pressure hose.
8) Disconnect the compressor harness from the
body harness.
9) Remove the bolts and remove the compressor
bracket.
10) Remove the bolts, then remove the bracket
from the compressor.
C: INSTALLATION
1) Install in the reverse order of removal.
2) Replace the O-rings on low-/high-pressure hos-
es with new parts, then apply compressor oil.
3) After replacing the compressor, adjust the
amount of compressor oil.
4) Charge refrigerant.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
AC-01287
AC-01381
AC-01289
AC-01290
Page 360 of 2453
AC-34
Condenser
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
15.Condenser
A: REMOVAL
1) Using the refrigerant recovery system, dis-
charge refrigerant.
2) Disconnect the ground cable from battery.
3) Remove the bumper upper cover.
4) Disconnect the pressure hose and pipe from the
condenser.
5) Remove the 4 bolts, lift the condenser and pull
out from the space between the radiator and
bumper.
CAUTION:
•Be careful not to damage the condenser fins.
If a damaged fin is found, repair it using a thin
screwdriver.
•If the condenser is replaced, add an appropri-
ate amount of compressor oil to the compres-
sor.
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Replace the O-rings on hoses or pipes with new
parts, and then apply compressor oil.
2) Charge refrigerant.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
tion.>
C: INSPECTION
1) Check to see that the condenser fins are not
clogged with debris or insects. Blow with com-
pressed air or flush fins with water as needed.
2) Inspect for oil leakage from the condenser. If a
failure is found, replace the condenser with a new
one.
AC-01292
AC-01291
AC-01293
Page 365 of 2453
AC-39
Hose and Tube
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
9) Remove the front tube (E) and rear tube (F).
B: INSTALLATION
CAUTION:
•When disconnecting or connecting the hos-
es, do not apply excessive force. After install-
ing, check that no torsion or excessive tension
applied to the hoses.
•Seal the disconnected hose with a plug or vi-
nyl tape to prevent foreign matter from enter-
ing.
1) Install in the reverse order of removal.
2) Charge refrigerant.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
C: INSPECTION
Check the hoses for cracks, damage and expan-
sion. If any fault is found, replace with new parts.
AC-01319
(A)(B)
(E)
(F)
(D)
(C)
Page 376 of 2453
AC-50
General Diagnostic Table
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
29.General Diagnostic Table
A: INSPECTION
Symptom Repair order
Blower motor
Does not operate.
Fuse
Blower motor relay
Blower motor
Blower motor resistor
Blower switch
Wiring harness
Strange noiseBlower motor
Air conditioner filter
Compressor
Does not operate.
Refrigerant
Fuse
Air conditioning relay
Magnet clutch
Compressor
Pressure switch
A/C switch
Blower switch
Wiring harness
Strange noise
V- b e l t
Magnet clutch
Compressor
Belt tensioner
Cold air not emitted.
Refrigerant
V- b e l t
Magnet clutch
Compressor
Pressure switch
Expansion valve
A/C switch
Blower switch
Wiring harness
Heater duct
Heater vent duct
Te m p e r a t u r e c o n t r o l d o o r a c t u a t o r
Wa r m a ir n ot e mi t te d .
Engine coolant
Blower switch
Heater core
Te m p e r a t u r e c o n t r o l d o o r a c t u a t o r
Te m p e r a t u r e o f a i r f r o m v e n t s d o e s n o t c h a n g e .
Engine coolant
Air mix door actuator (Auto A/C)
Wire harness (Auto A/C)
Unable to switch blow vents.
Mode door actuator
Air flow switch
Wiring harness
Unable to switch suction vents.
Air inlet select switch
FRESH/RECIRC door actuator
Wiring harness
Page 386 of 2453
AC(diag)-9
Auto A/C Control Module I/O Signal
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
*1: Unable to measure the voltage for digital signal.
*2: Voltage immediately after switching FACE ⇔ DEF or maximum COOL ⇔ maximum HOT (when the damper door is operat-
ing.) for mode door and air mix door
*3: Voltage immediately after the operation for the seat heater (Always measure the voltage immediately after turning the seat
heater to ON because once reached to the target value, it switches to ON/OFF action.)
B: WIRING DIAGRAM
1. AIR CONDITIONER AUTO A/C MODEL
B7Mode door actuator power supply
(FACE)
When switching mode door from DEF → FACE
Battery voltage
— 2.5 V or more
*2
When switching mode door from FACE → DEF Less than 1 V *2
B8
Passenger’s side air mix door
actuator power supply (COOL
side)
When switching air mix door from HOT → COOL
Battery voltage
— 2.5 V or more
*2
When switching air mix door from COOL → HOT Less than 1 V *2
B9Driver’s side air mix door actuator
power supply (COOL side)
When switching air mix door from HOT → COOL
Battery voltage
— 2.5 V or more
*2
When switching air mix door from COOL → HOT Less than 1 V *2
B10 Inlet opening motor (FRESH side)FRESH Less than 1 V
RECIRC Battery voltage
B11 Driver’s seat heater Driver’s seat heater: ON (3 stages) Less than 1 V *3
B13 Passenger’s seat heater Passenger’s seat heater: ON (3 stages) Less than 1 V *3
B14 CAN communication (Lo side) Ignition switch: ON Pulse signal *1
B16 Blower motor relayBlower motor: Stopped Battery voltage
Blower motor: Operated Less than 1 V
B18Panel communication (transmitter
side)Ignition switch: ON Pulse signal *1
B19Panel communication (receiver
side)Ignition switch: ON Pulse signal *1
B20 Mode door (DEF) side
Mode: DEF ⇒ FACE Less than 1 V
Mode: FACE ⇒ DEFBattery voltage
— 2.5 V or more
B21 Passenger’s side air mix door
Air mix: Maximum HOT ⇒ maximum COOL Less than 1 V
Air mix: Maximum COOL ⇒ maximum HOTBattery voltage
— 2.5 V or more
B22 Driver’s side air mix door
Air mix: Maximum HOT ⇒ maximum COOL Less than 1 V
Air mix: Maximum COOL ⇒ maximum HOTBattery voltage
— 2.5 V or more
B23Inlet opening motor (RECIRC
side)
RECIRC Less than 1 V
FRESH Battery voltage
B24 Driver’s seat heater ground Continuity to chassis ground 0 Ω
B25 Passenger’s seat heater ground Continuity to chassis ground 0 Ω
Te r m i n a l N o . D e s c r i p t i o n M e a s u r i n g c o n d i t i o n S p e c i f i c a t i o n
Page 1189 of 2453
EN(H6DO)(diag)-28
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
Fr o nt ox yg e n ( A / F) s en so r r es is t an ce val ue 2 A / F s en s or r e si st a nc e val u e 2Ω31 Ω
Fr o nt ox yg e n ( A / F) s en so r ou t p ut la m bd a 1 A / F s en s or o ut p ut l am bd a 1 — 1 . 00
Fr o nt ox yg e n ( A / F) s en so r ou t p ut la m bd a 2 A / F s en s or o ut p ut l am bd a 2 — 1 . 00
Fuel tank pressure signal Fuel Tank PressuremmHg, kPa,
inHg or psig
+8.8 mmHg, +1.2 kPa,
+0.4 inHg or +0.17 psig
Fuel temperature signal Fuel Temp. °C or °F +28°C or +82°F
A/F compensation 3 A/F Compensation 3 % –0.16%
A/F learning 3 A/F learning 3 % 0.0%
Throttle motor duty Throttle motor duty % –27%
Throttle power supply voltage Throttle power supply voltage V (Battery voltage)
Sub throttle sensor voltage Sub throttle sensor voltage V 1.50 V
Main throttle sensor voltage Main throttle sensor voltage V 0.64 V
Sub acceleration sensor voltage Sub acceleration sensor voltage V 0.7 V
Main acceleration sensor voltage Main acceleration sensor voltage V 0.7 V
Memory vehicle speed Memory vehicle speed km/h or MPH 0 km/h or 0 MPH
A/F compensation 4 A/F Compensation 4 % 0.31%
A/F learning 4 A/F learning 4 % 0.0%
Fuel level sensor resistance Fuel level resistanceΩ4 — 96 Ω
Oil temperature Oil Temperature °C≥ 85°C (After engine is
warmed-up.)
Oil switching solenoid valve duty R OSV duty R % 17.3%
Oil switching solenoid valve duty L OSV duty L % 17.3%
Oil switching solenoid valve current R OSV current R mA 192 mA
Oil switching solenoid valve current L OSV current L mA 192 mA
Va r i a b l e va l v e l i f t m o d e V V L L i f t M o d e — 1
#1 cylinder roughness monitor #1 cylinder roughness monitor — 0
#2 cylinder roughness monitor #2 cylinder roughness monitor — 0
#3 cylinder roughness monitor #3 cylinder roughness monitor — 0
#4 cylinder roughness monitor #4 cylinder roughness monitor — 0
#5 cylinder roughness monitor #5 cylinder roughness monitor — 0
#6 cylinder roughness monitor #6 cylinder roughness monitor — 0
Te s t m o d e t e r m i n a l Te s t m o d e t e r m i n a l — U c h e c k
Neutral position switch signal Neutral SW — Neutral
Idle switch signal Soft idle SW — In idle
Ignition switch signal Ignition SW — ON input
Pow er s te e r in g sw it c h s ig n al Powe r st ee r i ng S W i n pu t si gn a l — O FF i np u t ( w h e n OF F )
Air conditioning switch signal A/C SW — OFF input (when OFF)
Starter switch signal Starter SW — OFF input
Fr o nt ox yg e n mo n it o r 1 Fr o n t oxy ge n m on i to r 1 — Ri ch
Fr o nt ox yg e n mo n it o r 2 Fr o n t oxy ge n m on i to r 2 — Ri ch
Knocking signal Knock signal — OFF
Crankshaft position sensor signal Crankshaft angle signal — Yes
Camshaft position sensor signal Camshaft angle signal — Yes
Drain valve signal Vent. Solenoid Valve — OFF output (when OFF)
Rear defogger switch signal Rear defogger SW — OFF input (when OFF)
Blower fan switch signal Blower fan SW — OFF input (when OFF)
Light switch signal Light SW — OFF input (when OFF)
Wiper switch signal Wiper SW — OFF input (when OFF)
A/C middle pressure switch signal A/C middle pressure SW — OFF input
A/C compressor relay signal A/C compressor relay output — OFF output
AT c o o r d i n a t e r e t a r d a n g l e d e m a n d s i g n a lAT c o o r d i n a t e r e t a r d a n g l e
demand—Yes
Description Display Unit of measure Note (at idling)
Page 1193 of 2453
EN(H6DO)(diag)-32
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
7. LED OPERATION MODE FOR ENGINE
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {Current Data Display/Save}, and then press the
[YES] key.
5) On the «Data Display» screen, select the {Data LED Display} and press the [YES] key.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Description Display Message When LED “ON” required
Te s t m o d e s i g n a l Te s t m o d e t e r m i n a l D c h e c k / U c h e c k D c h e c k
Neutral position switch signal Neutral SW Neutral/Other than neutral Neutral
Idle switch signal Soft idle SW Idle/Other than idle In idle
Ignition switch signal Ignition SW ON Input/OFF Input ON input
Pow er s te e r in g sw it c h s ig n al Pow er s te e r in g S W ON I np u t/ O FF I np u t ON i np ut
Air conditioning switch signal A/C SW ON Input/OFF Input ON input
Starter switch signal Starter SW ON Input/OFF Input ON input
Fr o nt ox yg e n mo n it o r 1 Ft O 2 mo n it o r 1 Le a n/ Ri ch Ric h
Fr o nt ox yg e n mo n it o r 2 Ft O 2 mo n it o r 2 Le a n/ Ri ch Ric h
Knocking signal Knock signal Yes/No Yes
Crankshaft position sensor signal Crankshaft angle signal Yes/No Yes
Camshaft position sensor signal Camshaft angle signal Yes/No Yes
Rear defogger switch signal Rear defogger SW ON Input/OFF Input ON input
Blower fan switch signal Blower fan SW ON Input/OFF Input ON input
Light switch signal Light SW ON Input/OFF Input ON input
Wiper switch signal Wiper SW ON Input/OFF Input ON input
A/C middle pressure switch signal A/C middle pressure SW ON Input/OFF Input ON input
Air conditioner compressor relay sig-
nalCompressor relay ON output/OFF output ON output
Drain valve signal Vent. Solenoid Valve ON or OFF When drain valve is ON.
AT r e t a r d a n g l e d e m a n d s i g n a l AT r e t a r d a n g l e d e m a n d Ye s / N o Ye s
AT f u e l c u t s i g n a l AT f u e l c u t Ye s / N o Ye s
VDC torque down prohibition output Torque down output ON/OFF Prohibition
VDC torque down demand Torque down demand Yes/No Yes
AT c o o r d i n a t e p e r m i s s i o n s i g n a lAT c o o r d i n a t e p e r m i s s i o n
signalON/OFF Permission
Electronic throttle control motor relay
signalETC motor relay ON/OFF ON
Stop light switch signal Stop SW ON Input/OFF Input ON input
SET/COAST switch signal SET/CST SW ON Input/OFF Input ON input
RESUME/ACCEL switch signal RES/ACC SW ON Input/OFF Input ON input
Brake switch signal Brake SW ON Input/OFF Input ON input
Main switch signal Main SW ON Input/OFF Input ON input
Body integrated unit data reception Body Int. Unit Data Yes/No Yes
Body integrated unit counter update Body Int. Unit Count Yes/No Yes
Cruise control cancel switch signal CC Cancel SW ON Input/OFF Input ON input
Va r i a b l e va l v e l i f t d i a g n o s i s o i l p r e s -
sure switch signal 1Oil Temperature SW1 ON/OFF ON
Va r i a b l e va l v e l i f t d i a g n o s i s o i l p r e s -
sure switch signal 2Oil Temperature SW2 ON/OFF ON
Page 1208 of 2453
EN(H6DO)(diag)-47
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
13) Pressing the [NO] key completes the compul-
sory valve operation check mode. The display will
then return to the «Actuator ON/OFF Operation»
screen.
•A list of the support data is shown in the following
table.
NOTE:
•The following parts will be displayed but not
functional.
•For detailed operation procedure, refer to the
“SUBARU SELECT MONITOR OPERATION
MANUAL”.
Description Display
Compulsory fuel pump relay oper-
ation checkFuel Pump
Compulsory radiator fan relay
operation checkRadiator Fan Relay
Compulsory air conditioning relay
operation checkA/C Compressor Relay
Compulsory purge control sole-
noid valve operation checkCPC Solenoid
Compulsory drain valve operation
checkVe n t C o n t r o l S o l e n o i d
Display
EGR Solenoid
ASV Solenoid
FICD Solenoid
Pressure Switching Solenoid 1
Pressure Switching Solenoid 2
Wa st e g at e Con t r ol S ol e no i d
AAI Solenoid
Exhaust Bypass Valve Control Permit Flag
PCV Solenoid
Fuel tank sensor control valve
Page 2347 of 2453
WI-63
Air Conditioning System
WIRING SYSTEM
11.Air Conditioning System
A: WIRING DIAGRAM
1. FRONT A/C
WI-08069
F-A/C-01F-A/C-01
FB-46F/B FUSE NO. 22 (IG)
TO POWER SUPPLY CIRCUIT
LOr
YB
GOr
ECM
C:B136
B
PRESSURESWITCH
F110
MAGNETCLUTCH
B282A:AUTO A/C CONTROL UNIT
A10
YGOr
A9
(BLUE)C:
C:
A:
B:
A-A/C-02A
C9
C33
Y
1
B
2
B10
4
GOrYB
3A/CRELAY HOLDER
LG
29
Y
31
F27
2830
B10
4213
F35
123456789101112
B361
1723456891011121314
F37
12345678910 11 12 13 14 15 16 17 18 19 20
B143
1234 5678910 11 12 13 14 15 16 17 18 19 20
F109
3412 8910 1112 13 14 15 16 17 18 19 20 21 22 23 24567
F108
1923 810411 12 13 14 15 165671718
F27
13141516 17
27
24 252620 212223
29303128
89101112
12534
7
6
1918
A:
B:
F37
B143
C:F35
MAIN FUSE BOX(M/B)
A4
LGY
B13
C3C7
B136
16101112131415252430
9871718192028212223293231
123456
2726333435
LOr
14
LOr 9
THROUGHJOINTCONNECTOR
B361
F108
GOr
1
GOr
11
THROUGHJOINTCONNECTOR
B360
F109
(GRAY)B360
12345678910111213141516
REF. TO GROUNDCIRCUIT [GND-03]
A:B282
12345678
910 1112 1314 1516