Trans service SUZUKI ALTO 2013 7.G Owners Manual

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FOREWORD
This manual is an essential part of your
vehicle and should remain with the vehicle
when resold or otherwise transferred to a
new owner or operator. Please read this
manual carefully before operating your
new MARUTI SUZUKI and review the
manual from time to time. It contains
important information on safety, operation
and maintenance. You are invited to avail
the three Free Inspection Services as
described in the manual. Three free
inspection coupons are attached to this
manual. Please show this manual to your
dealer while you take your MARUTI
SUZUKI for any Service.
To prolong the life of your vehicle and
reduce maintenance cost, the periodic
maintenance must be carried out accord-
ing to “PERIODIC MAINTENANCE
SCHEDULE” described in “INSPECTION
AND MAINTENANCE” section of this man-
ual. It is essential for preventing trouble
and accidents to ensure your satisfaction
and safety.
Daily inspection and care as per “DAILY
INSPECTION CHECKLIST” described in
the “INSPECTION AND MAINTENANCE”
section of this manual is essential for pro-
longing the life of the vehicle and for safe
driving.MARUTI SUZUKI INDIA LIMITED believes
in conservation and protection of Earth’s
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade-in or properly dis-
pose of, as appropriate, used Engine Oil,
coolant and other fluids, batteries and
tyres etc.
MARUTI SUZUKI INDIA LIMITED
All information in this manual is based
on the latest product information avail-
able at the time of publication. Due to
improvements or other changes, there
may be discrepancies between informa-
tion in this manual and your vehicle.
MARUTI SUZUKI INDIA LIMITED
reserves the right to make production
changes at any time, without notice and
without incurring any obligation to
make the same or similar changes to
vehicles previously built or sold.
This vehicle may not comply with
standards or regulations of other
countries. Before attempting to regis-
ter this vehicle in any other country,
check all applicable regulations and
make any necessary modifications.

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82PH0-74E
IMPORTANT
WARNING/ CAUTION/NOTICE/
NOTE
Please read this manual and follow its
instructions carefully. To emphasize spe-
cial information, the symbol and the words
WARNING, CAUTION, NOTICE and
NOTE have special meanings. Pay particu-
lar attention to messages highlighted by
these signal words:
NOTE:
Indicates special information to make
maintenance easier or instructions clearer.
75F135
The circle with a slash in this manual
means “Don’t do this” or “Don’t let this hap-
pen”.
MODIFICATION
WARNING
WA R N I N G
Indicates a potential hazard that
could result in death or serious
injury.
CAUTION
Indicates a potential hazard that
could result in minor or moderate
injury.
NOTICE
Indicates a potential hazard that
could result in vehicle damage.
WA R N I N G
Do not modify your vehicle. Modifica-
tion could adversely affect safety,
handling, performance, or durability
and may violate governmental regula-
tions. In addition, damage or perfor-
mance problems resulting from
modification may not be covered
under warranty.
NOTICE
Improper installation of mobile com-
munication equipment such as cellu-
lar telephones, CB (Citizen’s Band)
radios or any other wireless transmit-
ters may cause electronic interfer-
ence with your vehicle’s ignition
system, resulting in vehicle perfor-
mance problems. Consult your
authorised Maruti Suzuki workshop
or qualified service technician for
advice.
NOTICE
Severe damage may be caused by
the use of either poor quality fuel
and/or lubricants not recommended
by MARUTI SUZUKI.

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EMISSION WARRANTY POLICY
Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki
vehicles (apart from the Regular Warranty and will run parallel to
the regular product warranty) only in four metropolitan cities (New
Delhi, Kolkata, Mumbai and Chennai) with effect from July 1st,
2001.
Terms:The Emission Warranty will be applicable for 80,000 kms or 3
years (Whichever comes earlier) from the date of invoice to the
first owner. The remaining warranty terms will be valid in case of
any change in ownership provided the production of all valid docu-
ments.
Conditions:1. Under Emission Warranty, Warranty claims will be admitted for
a prima facie examination, in case vehicle fails to meet the
Emission Standard as specified in sub rule (2) of rule no. 115
of Central Motor Vehicles Rules (CMVR), 1989.
2. The warranty claims will only be accepted after examination
carried out by Maruti Suzuki or it’s dealer which leads to firm
conclusions that the
a) Original settings have not been tampered in any case.
b) Part (as given in Annexure - A) has a manufacturing defect.
c) Vehicle is unable to meet the Emission Standards (as given
in 1.), inspite of the vehicle having been maintained and
used in accordance with the instructions as specified in
Owner’s Manual and Service Booklet and the used fuel and
different oils (Engine oil, Transmission oil, Brake oil etc.) are
also as per specification. 3. The method of examination for deciding the warranty of the
parts will be at the sole discretion of Maruti Suzuki and it’s
dealer and results of the examination will be final and binding.
If after examination, the warrantable condition is not estab-
lished, Maruti Suzuki and it’s dealer has the right to charge all,
or part of the cost of such examination.
4. Under Emission Warranty, the parts (as given in Annexure - A)
will be changed free of cost, but the consumables will be
charged as per actual.
5. If the part covered under Emission Warranty or the associated
parts, are not independently replaceable, on account of these
being integral parts of a complete assembly, Maruti Suzuki and
it’s dealer will have the sole discretion to replace either the
entire assembly or by using some of the parts of the system
through suitable repairs or modifications.
6. Any consequential repairs or replacement of parts which may
be found necessary to establish compliance of Emission War-
ranty, will not be considered under warranty, unless the same is
under product warranty. The consumable will be charged as
per actual under such repair or replacement.
7. Maruti Suzuki will not be responsible for the cost of transporta-
tion of the vehicle to the nearest Maruti Suzuki dealer work-
shop or any loss due to non-availability of the vehicle during
the period of lodging of a warranty claim and examination and/
or repair by Maruti Suzuki dealer.
8. Maruti Suzuki will not be responsible for any penalty that may
be charged by statutory authorities on account of failure to
comply with the EMISSION STANDARDS.
9. Emission Warranty will not be affected on the change of owner,
provided all the documents are available.

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82PH0-74E
10.All maintenance actions (as specified in the Owner’s Manual
and Service Booklet) need to be followed and recorded in the
manual for emission warranty.
11.The customer needs to produce the PUC (Pollution Under
Control) certificate valid for the period preceding the test during
which the failure is discovered. The receipts (for the mainte-
nance of the vehicle as per specification in Owner’s Manual
and Service Booklet from the date of original purchase of the
vehicle) will also be required.
Conditions under which the Emission Warranty is not
APPLICABLE
1. In the absence of valid PUC certificate.
2. Vehicle not serviced from Maruti Suzuki authorised workshop
as per the schedule specified in this Owner’s Manual and Ser-
vice Booklet.
3. Vehicle subjected to abnormal use (accident, motor race, ral-
lies or for the purpose of establishing the records etc).
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle that has been tampered with.
6. Tampering with odometer so that the actual kilometer reading
can not be determined.
7. Use of adulterated fuel and/or unspecified oils (Engine oil,
Transmission oil and Brake oil etc).
Annexure - A
List of parts covered under Emission Warranty
1. Fuel Injection Assembly, Pressure Regulator, Throttle Body
Assembly
2. Electronic Control Module (ECM).
3. Intake Manifold.
4. EGR valve.
5. Ignition Coil.
6. Canister Assembly.
7. Vapour Liquid Seperator.
8. Fuel Tank and Filler Cap.
9. PCV (Positive Crankcase Ventilation) Valve.
10. Oil Filler Cap.
11. Catalytic Convertor.
12. Exhaust Manifold.
13. All Fuel Injection System related SENSORS.
14. High Pressure Fuel Pump.
15. Glow Plug.
16. Glow Plug Controller.

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BEFORE DRIVING
53MH0-74E
If the driver’s seat belt is unbuckled when
the ignition switch is turned to the “ON”
position, this light will blink until the driver’s
seat belt is buckled.
For details about the seat belt reminder,
refer to “Seat Belts and Child Restraint
Systems” in this section.
“AIR BAG” Light (if equipped)
53M-04-074
This light blinks or comes on for several
seconds when the ignition switch is turned
to the “ON” position so you can check if the
light is working.
The light will come on and stay on if there
is a problem in the air bag system.
Malfunction Indicator Light
53M-04-075
Your vehicle has a computer-controlled
emission control system. A malfunction
indicator light is provided on the instrument
panel to indicate when it is necessary to
have the emission control system serviced.
The malfunction indicator light comes on
when the ignition switch is turned to “ON”
position to let you know the light is working
and goes out when the engine is started.
If the malfunction indicator light comes on
when the engine is running, there is a
damage with the emission control system.
Bring the vehicle to your MARUTI SUZUKI
dealer to have the damage fixed.
Also, if the light comes on, there may be
something wrong with the transaxle sys-
tem. Have the system inspected by MAR-
UTI SUZUKI authorized dealer.Transaxle Warning Light
(if equipped)
53M-04-076
This light comes on briefly when the igni-
tion switch is turned to the “ON” position or
the engine switch is pressed to change the
ignition mode to “ON” so you can check the
light is working.
If this light comes on when the engine is
running, there is the problem with the auto-
matic transaxle system. Ask your MARUTI
SUZUKI dealer to have the system
inspected.
NOTE:
If the automated manual transaxle system
temperature becomes too high, this light
will blink. Stop the vehicle in a safe place
and let the system cool down.
WA R N I N G
If the “AIR BAG” light does not blink
or come on briefly when the ignition
switch is turned to the “ON” position,
stays on for more than 10 seconds,
or comes on while driving, the air bag
system may not work properly. Have
both systems inspected by an
MARUT SUZUKI authorized dealer.
NOTICE
Continuing to drive the vehicle when
the malfunction indicator light is on
can cause permanent damage to the
vehicle’s emission control system,
and can affect fuel economy and
driveability.

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BEFORE DRIVING
53MH0-74E
the light stays on without blinking, then the
engine is overheating. Follow the instruc-
tions in the “If the Engine Overheats” of
“EMERGENCY SERVICE” section.
Immobilizer System Light
53M-04-081
This light comes on when the ignition
switch is turned to the “ON” position, and
goes out when the engine is started. If this
light blinks with the ignition switch turned to
“ON”, there may be something wrong with
the immobilizer system. Ask your MARUTI
SUZUKI dealer to have the system
inspected.
Door Lock Canceller Indicator Light
(if equipped)
53M-04-082
This indicator light will come on and keep
blinking continuously if there is some prob-
lem with door lock canceller system. Have
the vehicle inspected by MARUTI SUZUKI
authorized dealer.
NOTE:
In case door lock wiring and/or motor
are
damaged, Door Lock Canceller Indicator
Light will not blink.
Gear Shift Indicator (if equipped)Manual Transaxle
53M-04-083
This indicator informs about upshifting or
downshifting the gear while the vehicle is
running.There are three indications:
Upshift Indicator
This symbol indicates that lower gear posi-
tion is selected for vehicle’s current speed
and / or engine revolution. Changing to
higher gear position is recommended.
Stay Indicator
This symbol indicates that current gear
position is optimal for vehicle’s current
speed and / or engine revolution. No gear
shifting is required.
NOTE:
While driving in optimal gear position, the
upshift/downshift indicator does not
appear.
Downshift Indicator
This symbol indicates that higher gear
position is selected for the vehicle’s current
speed and / or engine revolution. Changing
to lower gear position is recommended.
NOTICE
Continuing to drive the vehicle when
engine overheating is indicated can
result in severe engine damage.

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DRIVING TIPS
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54G584S
Improving Fuel Economy
The following instructions will help you
improve fuel economy.
Avoid excessive idling
If you are to wait for more than a minute
while you are parked, stop the engine and
start it again later. When warming up a
cold engine, do not allow the engine to idle
or apply full throttle until the engine has
reached operating temperature. Allow the
engine to warm up while driving.
Avoid sudden acceleration
Sudden acceleration starting from rest or
while driving will consume fuel unneces-
sarily and shorten engine life. Start off
slowly.
Avoid unnecessary stops
Avoid unnecessary deceleration and stop-
ping. Try to maintain a slow, steady speed
whenever possible. Slowing down and then
accelerating again uses more fuel.
Keep a steady cruising speed
Keep as constant a speed as road and traf-
fic conditions will permit.NOTICE
To avoid damaging catalyst or other
vehicle damage:
• Maintain the engine in the proper
operating condition.
• In the event of an engine malfunc-
tion, particularly one involving
engine misfiring or other apparent
loss of performance, have the vehi-
cle serviced promptly.
• Do not turn off the engine or inter-
rupt the ignition when the transaxle
is in gear and the vehicle is in
motion.
• Do not try to start the engine by
pushing or towing the vehicle, or
coasting down a hill.
• Do not idle the engine with any
spark plug wires disconnected or
removed, such as during diagnos-
tic testing.
• Do not idle the vehicle for pro-
longed periods if idling seems
rough or there are other malfunc-
tions.
• Do not allow the fuel tank to get
near the empty level.
• Avoid driving your vehicle at
excessively high engine speed.
WA R N I N G
Be careful about where you park and
drive; the catalytic converter and
other exhaust components can get
very hot. As with any vehicle, do not
park or operate this vehicle in areas
where combustible materials such as
dry grass or leaves can come in con-
tact with a hot exhaust system.
EXAMPLE

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DRIVING TIPS
53MH0-74E
If Your Vehicle Gets Stuck
If your vehicle gets stuck in snow, mud, or
sand, follow the directions below:
1) Shift the transaxle back and forth
between a forward range (or first gear
for manual transaxle) and reverse. This
will create a rocking motion which may
give you enough momentum to free the
vehicle. Press gently on the accelerator
to keep wheel spinning to a minimum
wheel rpm. Remove your foot from the
accelerator while shifting. Do not race
the engine. Excessive wheel spin will
cause the tires to dig deeper, making it
more difficult to free the vehicle.
2) If your vehicle remains stuck after a few
minutes of rocking, we recommend you
to consult your authorised Maruti
Suzuki workshop or a roadside assis-
tance service. If a towing service is not
available in an emergency, your vehicle
may be temporarily towed by a towing
cable or chain secured to the towing
hook either on the front of the vehicle or
on the rear of the vehicle. Refer to
“Frame Hooks” in the “OTHER CON-
TROLS AND EQUIPMENT” section.
Driving On Wet Roads
WA R N I N G
Do not allow anyone to stand near
the vehicle when you are rocking it,
and do not spin the wheels faster
than an indicated 40 km/h on the
speedometer. Personal injury and/ or
vehicle damage may result from spin-
ning the wheels too fast.
NOTICE
Do not continue rocking the vehicle
for more than a few minutes. Pro-
longed rocking can cause engine
overheating or transaxle damage.
CAUTION
• When driving on wet roads, avoid
driving through large amount of
standing water on the road. Large
amount of water entering the
engine compartment may cause
damage to the engine and or elec-
trical components.
• If stuck in deep water, do not start
till water level drops.
• Water is incompressible substance,
water inside engine is harmful to
the engine.
WA R N I N G
• In addition to following the driving
tips in this section, it is important
to observe the following precau-
tions.
• Make sure your tires are in good
condition and always maintain the
specified tire pressure. Refer to
“Tires” in the “INSPECTION AND
MAINTENANCE”
• Do not use tires other than those
specified by MARUTI SUZUKI.
Never use different sizes or types
of tires on the front and rear
wheels. For information regarding
the specified tires, refer to the Tire
Information Label located on the
driver’s door lock pillar.
• Never use oversized tires or spe-
cial shock absorbers and springs
to raise (jack up) your vehicle. This
will change the handling character-
istics. Oversized tires may also rub
against the vehicle body over
bumps, causing vehicle damage or
tire failure.
•After driving through water, test the
brakes while driving at a slow
speed to see if they have main-
tained their normal effectiveness. If
the brakes are less effective than
normal, dry them by repeatedly
applying the brakes while driving
slowly until the brakes have
regained their normal effective-
ness
.

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INSPECTION AND MAINTENANCE
53MH0-74E
60A187S
WA R N I N G
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
(Continued)
WA R N I N G
(Continued)
• To prevent damage or unintended
activation of the air bag system or
seat belt pretensioner system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
vehicle. Do not touch air bag sys-
tem components, seat belt preten-
sioner system components or
wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou-
plers are yellow for easy identifica-
tion.
• Do not leave the engine running in
garages or other confined areas.
• When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and drive
belt. Even though the fan may not
be moving, it can automatically
turn on without warning.
(Continued)
WA R N I N G
(Continued)
• When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transaxle is in Neutral.
• Do not touch ignition wires or other
ignition system parts when start-
ing the engine or when the engine
is running, or you could receive an
electric shock.
• Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
• Do not allow smoking, sparks, or
flames around fuel or the battery.
Flammable fumes are present.
• Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
• Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
• Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground,
into sewers, etc.

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INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
ENGINE
1.Water pump drive belt (Tension, Wear) AIIIIIIRAI
2. Engine Coolant (Level, Leakage) I I I R I R I R I R
3.Engine oil and Oil filter R I RRRRRRRR
4. Cooling system hoses and connections (Leakage, Damage) I I IIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (Loose, Damage) – – T – T – T – T –
7. Valve Clearance – A – A – A – A – A
8. Camshaft timing belt (Damage, Wear)–––I–I–I–I
Replace Every 1,00,000 km
9. Exhaust system (Noise, Leakage etc.) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
1. Ignition wiring (Damage, Deterioration) – – – I – I – I – I
2. Spark plugs (Clean and Adjust the gap) – – I R I R I R I R
FUEL
1. Air cleanerPaved-road Clean every 5,000 km. Replace after every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace after every 40,000 km.
More frequent replacement if dust condition is severe.
2. Fuel tank cap, fuel lines and connections (Leakage, Damage) – I – – – I – – – I
3. Fuel filter (Leakage) I I I I I R I I I R
CLUTCH AND TRANMISSION
1. Clutch pedal (Play) I I IIIIIIII
2. Clutch slipping (Dragging or Excessive damage) I I IIIIIIII
3. Manual Transmission Oil (Level, Leakage)IIIIIIIIII
Replace every 1,60,000 kms or 10 years, which ever comes earlier
DRIVE SHAFTS
1. Drive shafts boot (Boot cut / Damage) – I IIIIIIII
2.Drive Shaft Noise IIIIIIIIII