oil filter SUZUKI ALTO 2013 7.G Owners Manual

INSPECTION AND MAINTENANCE
7
53MH0-74E
INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Drive Belt ............................................................................. 7-10
Engine Oil and Filter ........................................................... 7-10
Engine Coolant .................................................................... 7-13
Air Cleaner ........................................................................... 7-15
Spark Plugs ......................................................................... 7-15
Gear Oil ................................................................................ 7-16
Clutch Pedal ........................................................................ 7-17
Fuel Filter ............................................................................. 7-17
Brakes .................................................................................. 7-18
Steering ................................................................................ 7-20
Tires ...................................................................................... 7-20
Battery .................................................................................. 7-22
Fuses .................................................................................... 7-23
Bulb Replacement ............................................................... 7-27
Wiper Blades ....................................................................... 7-29
Windshield Washer Fluid ................................................... 7-31
Air Conditioning System .................................................... 7-31

7-3
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
ENGINE
1.Water pump drive belt (Tension, Wear) AIIIIIIRAI
2. Engine Coolant (Level, Leakage) I I I R I R I R I R
3.Engine oil and Oil filter R I RRRRRRRR
4. Cooling system hoses and connections (Leakage, Damage) I I IIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (Loose, Damage) – – T – T – T – T –
7. Valve Clearance – A – A – A – A – A
8. Camshaft timing belt (Damage, Wear)–––I–I–I–I
Replace Every 1,00,000 km
9. Exhaust system (Noise, Leakage etc.) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
1. Ignition wiring (Damage, Deterioration) – – – I – I – I – I
2. Spark plugs (Clean and Adjust the gap) – – I R I R I R I R
FUEL
1. Air cleanerPaved-road Clean every 5,000 km. Replace after every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace after every 40,000 km.
More frequent replacement if dust condition is severe.
2. Fuel tank cap, fuel lines and connections (Leakage, Damage) – I – – – I – – – I
3. Fuel filter (Leakage) I I I I I R I I I R
CLUTCH AND TRANMISSION
1. Clutch pedal (Play) I I IIIIIIII
2. Clutch slipping (Dragging or Excessive damage) I I IIIIIIII
3. Manual Transmission Oil (Level, Leakage)IIIIIIIIII
Replace every 1,60,000 kms or 10 years, which ever comes earlier
DRIVE SHAFTS
1. Drive shafts boot (Boot cut / Damage) – I IIIIIIII
2.Drive Shaft Noise IIIIIIIIII

7-7
INSPECTION AND MAINTENANCE
53MH0-74E
*Interval: This interval should be judged by
odometer reading or months, whichever comes
first.km (x 1,000)
monthsFREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COST
1 5 10 20 30 40 50 60 70 80
1 6 12 24 36 48 60 72 84 96
ENGINE
1.Water pump drive belt (Tension, Wear) ––––– I ––– I
2. Engine Coolant (Level, Leakage) I I I R I R I R I R
3. Engine oil and Oil filter – – RRRRRRRR
4. Cooling system hoses and connections (Leakage, Damage)IIIIIIIIII
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine Mounting (Loose, Damage) – – T – T – T – T –
7.Valve Clearance –––– I –– I ––
8. Exhaust System (Noise, Leakage etc.) – I – I – I – I – I
9. Positive crankcase ventilation System (Hoses, Connections and Valve) – I – I – I – I – I
IGNITION
1. Ignition wiring (Damage, Deterioration) – – – I – I – I – I
2.Spark plugs –––––R–––R
FUEL
1. Air cleanerPaved-road Clean every 5,000 km. Replace after every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace after every 40,000 km.
More frequent replacement if dust condition is severe.
2. Fuel tank cap, fuel lines and connections (Leakage, Damage) – I – – – I – – – I
3. Fuel filter (Leakage) – I I I I R I I I R
CLUTCH AND TRANMISSION
1.Clutch pedal (Play) IIIIIIIIII
2.Clutch slipping (Dragging or Excessive damage) IIIIIIIIII
3. Manual Transmission Oil (Level, Leakage)IIIIIIIIII
Replace every 1,60,000 kms or 10 years whichever comes first
DRIVE SHAFTS
1. Drive shaft boots (Boot cut / Damage)IIIIIIIIII
2.Drive Shaft Noise IIIIIIIIII
BRAKE
1. Brake fluid (Level, Leakage) I I I R I R I R I R
2. Brake pedal (Pedal-to-wall clearance)IIIIIIIIII

7-10
INSPECTION AND MAINTENANCE
53MH0-74E
Drive Belt
Make sure the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your MARUTI SUZUKI
dealer.F8D
51KM036
K10B
53M-09-003
Engine Oil and Filter
Specified Oil (ALTO 800)
53M-09-004
(1) Preferred
Be sure that the engine oil you use comes
under the quality classification of SG+, SL,
SM and SN. Select the appropriate oil vis-
cosity according to the above chart.
SAE 5W-30 (1) is the best choice for good
fuel economy, and good starting in cold
weather.
Specified Oil
(ALTO K10)
53M-09-005
(1) Preferred
Be sure that the engine oil you use comes
under the quality classification of SL, SM
and SN. Select the appropriate oil viscosity
according to the above chart.
WA R N I N G
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressorDEF: 6 – 7 mm
(0.24 – 0.28 in.)
GE
AC
DEF: 7 – 8 mm
(0.28 – 0.31 in.)
EXAMPLE
EXAMPLE

7-11
INSPECTION AND MAINTENANCE
53MH0-74E
SAE 0W-20 (1) is the best choice for good
fuel economy, and good starting in cold
weather.
Oil Level Check
68KH066
It is important to keep the engine oil at the
correct level for proper lubrication of your
vehicle’s engine. Check the oil level with
the vehicle on a level surface. The oil level
indication may be inaccurate if the vehicle
is on a slope. The oil level should be
checked either before starting the engine
or at least 5 minutes after stopping the
engine.
Pull out the oil dipstick, wipe oil off with a
clean cloth, insert the dipstick all the way
into the engine, then remove it again. The
oil on the stick should be between the
upper and lower limits shown on the stick.
If the oil level indication is near the lowerlimit, add enough oil to raise the level to the
upper limit.
Refilling
53M-09-007
Remove the oil filler cap and pour oil slowly
through the filler hole to bring the oil level
to the upper limit on the dipstick. Be careful
not to overfill. Too much oil is almost as
bad as too little oil. After refilling, start the
engine and allow it to idle for about a min-
ute. Stop the engine, wait about 5 minutes
and check the oil level again.
Changing Engine Oil and Filter
Drain the engine oil while the engine is still
warm.
1) Remove the oil filler cap.
2) Place a drain pan under the drain plug.
3) Using a wrench, remove the drain plug
and drain out the engine oil.
ALTO 800
53MH0701
Tightening torque for drain plug (1):
49 Nm (4.9 kg-m, 36.0 lb-ft)
EXAMPLE
NOTICE
Failure to check the oil level regularly
could lead to serious engine trouble
due to insufficient oil.
EXAMPLE
CAUTION
The engine oil temperature may be
high enough to burn your fingers
when the drain plug is loosened. Wait
until the drain plug is cool enough to
touch with your bare hands.
(1)EXAMPLE

7-12
INSPECTION AND MAINTENANCE
53MH0-74E
ALTO K10
53M-09-009
Tightening torque for drain plug (1):
35 Nm (3.6 kg-m, 25.8 lb-ft)4) Reinstall the drain plug and new gas-
ket. Tighten the plug with a wrench to
the specified torque.
Replace the Oil Filter
1) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
2) Using a clean rag, wipe off the mount-
ing surface on the engine where the
new filter will be seated.
3) Smear a little engine oil around the rub-
ber gasket of the new oil filter.
4) Screw on the new filter by hand until the
filter gasket contacts the mounting sur-
face.
54G092
(1) Loosen
(2) TightenTightening (viewed from filter top)
82JN146
(1) Oil filter
(2) 1 turn
5) Tighten the filter specified turn from the
point of contact with the mounting sur-
face (or to the specified torque) using
an oil filter wrench.
Tightening torque for oil filter
1 turn or 14 Nm (1.4 kg-m, 10.1 lb-ft)
WA R N I N G
New and used oil can be hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep
new and used oil and used oil filters
away from children and pets.
Continuous contact with used engine
oil may cause skin cancer laboratory
animals.Brief contact with used oil
may irritate skin.
To minimize your exposure to used
oil, wear a long-sleeve shirt and
moistureproof gloves (such as dish-
washing gloves) when changing oil. If
oil contacts your skin, wash thor-
oughly with soap and water.
Launder any clothing or rags if wet
with oil.Recycle or properly dispose
of used oil and filters.
EXAMPLE
EXAMPLE
NOTICE
To tighten the oil filter properly, it is
important to accurately identify the
position at which the filter gasket
first contacts the mounting surface.
NOTICE
To prevent oil leakage, make sure
that the oil filter is tight, but do not
over-tighten it.
(1)(2)
EXAMPLE

7-13
INSPECTION AND MAINTENANCE
53MH0-74E
Refill with Oil and Check for Leaks
1) Pour oil through the filler hole and
install the filler cap.
For the approximate capacity of the oil,
refer to the “Capacities” item in the
“SPECIFICATIONS” section.
2) Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
3) Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
Engine Coolant
Selection of Coolant
To maintain optimum performance and
durability of your engine, use MARUTI
Genuine Coolant or equivalent.
This type of coolant is best for your cooling
system as it:
Helps maintain proper engine tempera-
ture.
Gives proper protection against freezing
and boiling.
Gives proper protection against corro-
sion and rust.
Failure to use the proper coolant can dam-
age your cooling system. Your authorized
MARUTI SUZUKI dealer can help you
select the proper coolant.
Coolant Level Check
Check the coolant level at the reservoir
tank, not at the radiator. With the engine
cool, the coolant level should be between
the “FULL” and “LOW” marks.
NOTICE
• When replacing the oil filter, it is rec-
ommended that you use a genuine
MARUTI SUZUKI replacement filter.
If you use an aftermarket filter, make
sure it is of equivalent quality and
follow the manufacturer’s instruc-
tions.
• Oil leaks from around the oil filter
or drain plug indicate incorrect
installation or gasket damage. If
you find any leaks or are not sure
that the filter has been properly
tightened, have the vehicle
inspected by your MARUTI SUZUKI
dealer.
NOTICE
To avoid damaging your cooling sys-
tem:
• Always use a high quality eth-
yleneglycol base non-silicate type
coolant diluted with distilled water
at the correct mixture concentra-
tion.
• Make sure that the proper mix is 30/
70 coolant to distilled water and in
no case higher than 70/30. Concen-
trations greater than 70/30 coolant
to distilled water will cause over-
heating conditions.
• Do not use straight coolant nor
plain water.
• Do not add extra inhibitors or addi-
tives. They may not be compatible
with your cooling system.
• Do not mix different types of base
coolants. Doing so may result in
accelerated seal wear and/or the
possibility of severe overheating
and extensive engine damage.

7-15
INSPECTION AND MAINTENANCE
53MH0-74E
Coolant ReplacementSince special procedures are required, we
recommend you take your vehicle to your
MARUTI SUZUKI dealer for coolant
replacement.
Air Cleaner
ALTO 800
53MM07007
NOTE:
Remove hose (1) from air cleaner case
before unclamping.
ALTO K10
53M-09-017
Unclamp/Unscrew the side clamps/screws,
and remove the element from the air
cleaner case. If it appears to be dirty,
replace it with a new one.
Spark Plugs
You should inspect spark plugs periodically
for carbon deposits. When carbon accu-
mulates on a spark plug, a strong spark
may not be produced. Remove carbon
deposits with a wire or pin and adjust the
spark plug gap.
NOTE:
For ALTO K10: Unclamp the air filter bolt
and then remove the air cleaner case.
ALTO K10
53M-09-019
To access the spark plugs:
1) If necessary, disconnect the coupler (1)
while pushing the release lever.
2) Remove the ignition coil bolts (2).3) Pullout the ignition coil (3) and remove
the spark plug.
NOTE:
When installation, make sure the wires,
couplers, sealing rubber of top cover and
washers, are correctly returned in place.
53MM07008(1)
EXAMPLE
EXAMPLE
EXAMPLE
NOTICE
• When pulling the ignition coils out,
do not pull on the cable. Pulling on
the cable can damage it.
• When servicing the iridium/plati-
num spark plugs (slender center
electrode type plugs), do not touch
the center electrode, as it is easy to
damage.
(1)
(2)(3)
Wrong Right
EXAMPLE

7-17
INSPECTION AND MAINTENANCE
53MH0-74E
Gear Oil Change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
Clutch Pedal
Cable control clutch
(For Manual Transaxle Model)
54G274
Clutch pedal play “d”:
10 - 15 mm (0.4 - 0.6 in.)
Measure the clutch pedal play by moving
the clutch pedal with your hand and mea-
suring the distance it moves until you feel
slight resistance. The play in the clutch
pedal should be between the specified val-
ues. If the play is more or less than the
above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your MARUTI SUZUKI
dealer.
Fuel Filter
The fuel filter is located on the way of the
fuel hose line under the vehicle body.
53MM07011
(1) Fuel filter
(2) Fuel inlet hose
(3) Fuel outlet hose
Replace the Fuel Filter
Since special procedures are required, we
recommend you take your vehicle to your
MARUTI SUZUKI dealer for fuel filter
replacement.
CAUTION
After driving the vehicle, the
transaxle oil temperature may be
high enough to burn your skin. Wait
until the oil filler plug is cool enough
to touch with your bare hands before
inspecting transaxle oil.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
Manual transaxle sealant:
MARUTI SUZUKI Bond No. “1216E”
or “1217G”
EXAMPLE
(1)
(3)
(2)
EXAMPLE

11-4
SPECIFICATIONS
53MH0-74E
*1: When tire replacement is necessary and if the specified load index and speed rated tire is not available, then use a tire of higher load
index and speed rating.ITEM: Wheels and Tires
ALTO 800 ALTO K10
Tire size, front and rear145/80R12 74S*1 155/65 R13 73S*1
145/80R12 74H*1 155/65 R13 73T*1
145/80R12 74T*1 —
Rim size145/80R12 74S*1: 12 × 3.50B 155/65 R13 73S*1 : 13X4 1/2J
145/80R12 74H*1: 12 × 3.50B 155/65 R13 73T*1 : 13X4 1/2J
145/80R12 74T*1: 12 × 3.50B —
Tire pressuresFor the specified tire pressure, see the Tire Information Label located the driver’s door
lock pillar.
ITEM: Capacities (approx.)
ALTO 800 ALTO K10
Coolant (including reservoir tank) 3.5 L
4.5 L
Fuel tank 35 L35 L
Engine oil 3.0 L (replacement with oil filter)2.8 L (replacement with oil filter)
Transaxle oil 1.5 L
1.45 L