light SUZUKI BALENO 1999 1.G Owner's Manual

60G-74E
DRIVING TIPS AND SAFE DRIVING

72F-08-018

72F-08-019

Long distance driving

1. Be sure to perform safety checks before

starting a trip.
2. Take rest at certain intervals to prevent

an accident which may occur when you

are sleepy or tired.
72F-08-020

Night time driving

1. Drive more slowly at night than in the

daytime, for the visual range is restricted

at night.

81

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DRIVING TIPS AND SAFE DRIVING

60G-74E

72F-08-021

2. Don't overtake other vehicles at night.

Darkness bothers your sense of speed

and hinders your judgement on the car-

to-car distance.

3. Don't use the high headlight beam unless

its use is inevitable. Its dazzle may blitz

the driver of the oncoming vehicle, thus

causing an accident.

4. Always keep the window glasses clean.

Don't operate the windshield wiper when

the windshield glass is dry or the wiper

blade and glass may get damaged.
72F-08-022

72F-08-023
MARGIN FOR SAFETY

It is important to allow yourself a margin for

safety during driving so that you can cope with

erroneous or unexpected driving of other

drivers. For that, observe the following.

• Drive at a safe speed.

• Maintain a sufficient distance between

your vehicle and the vehicle ahead.

• Don't force yourself to overtake other

vehicles.

• Don't make quick start, hard steering or

sudden stops.

• Allow an ample time in the driving

schedule.

• Observe traffic rules and regulations.

CONCLUSION

A perfect driver does not exist. The endeavour

of every motorist should be to strive for

perfection. Safety consciousness not only

ensures your safety and the safety of other

road users, it also helps reduce the wear and

tear on your vehicle, prolongs its life, gives

more mileage and ensures a comfortable

driving experience.

Follow the do's and don'ts listed, and

driving will never be the same again.

8-9
82

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

1

1
INSPECTIONS

5

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10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

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AT

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COST

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Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

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87

9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

1

1
INSPECTIONS

5

6

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PERIODIC

20

24

inspect every 5,000

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9-5
88

60G-74E
INSPECTION AND MAINTENANCE

SPARK PLUGS

60G-09-010E

CAUTION

The air cleaner element should be

replaced every 40,000 km. More

frequent replacement is necessary

when you drive under dusty conditions.
60G-09-011E

You should inspect spark plugs periodically

for carbon deposits. When carbon

accumulates on a spark plug, a strong spark

may not be produced. Remove carbon

deposits with a wire or pin and adjust the spark

plug gap.
60G-09-012E

CAUTION

When disconnecting the spark plug

cables, pull on the boot, not on the

cable itself. Pulling on the cable can

damage it.

When installing the spark plugs,

screw them in with your fingers to

avoid stripping the threads.Tighten

with a torque wrench to 2.0-3.0 kgm

(20.0-30.0 N-m, 15.0-22.0 Ib-ft). Do

not allow contaminants to enter the

engine through the spark plug holes

when the plugs are removed.

Never use spark plugs with the

wrong thread size or length.

97

9-14

INSPECTION AND MAINTENANCE

60G-74E

BRAKES

70F-07-026E

CAUTION

When replacing spark plugs, you

should use the brand and type

specified for your vehicle. For the

specified plugs, refer to the

"SPECIFICATIONS" section at the end

of this book.
60G-09-013E

NOTE:

If you experience some firing problem of spark

plugs, such as, hard engine-starting, misfire

etc., the cause may be located not only on

spark plugs but also on deteriorated ignition

wiring (generally, used for more than 80,000

km or five years). If spark plug replacement

does not solve the problem, have the ignition

wiring and other ignition system inspected by

your MARUTI dealer.
60Q-09-014E

Brake Fluid

Check the brake fluid level by looking at the

reservoir in the engine compartment. Check

that the fluid level is between the "MAX" and

"MIN" lines. If the brake fluid level is near the

"MIN" line, fill it up to the "MAX" line with SAE

J1703 or DOT-3 brake fluid.

Failure to follow the guidelines below

can result in personal injury or serious

damage to the brake system.

• If the brake fluid in the reservoir

drops below a certain level, the brake

warning light on the instrument

9-15
98

60G-74E
INSPECTION AND MAINTENANCE

70F-07-029
Do not use any fluid other than SAE

J1703 or DOT-3 brake fluid. Do not

use reclaimed fluid or fluid that has

been stored in old or open

containers. It is essential that foreign

particles and other liquids are kept

out of the brake fluid reservoir.

CAUTION

The brake fluid should be replaced

every two years or 20,000 km.

panel will come on (the engine must

be running with the parking brake

fully disengaged). Should the light

come on, immediately ask your

MARUTI dealer to inspect the brake

system.

A rapid fluid loss Indicates a leak in

the brake system which should be

inspected by your MARUTI dealer

immediately.

Brake fluid can harm your eyes and

damage painted surfaces. Use

caution when refilling the reservoir.
NOTE:

With disc brakes, the fluid level can be

expected to gradually fall as the brake pads

wear.

99
70F-07-030

Brake Pedal

Check if the brake pedal stops at the regular

height without "spongy" feeling when you

depress it. If not, have the brake system

inspected by your MARUTI dealer. If you doubt

the brake pedal for the regular height, check

it as follows:

With the engine running, measure the distance

between the brake pedal and floor wall when

the pedal is depressed with approximately 30

kg (66 lbs) of force. The minimum distance

required is 80 mm (3.1 in). Since your vehicle's

brake system is self-adjusting, there is no need

for pedal adjustment. If the pedal to floor wall

distance as measured above is less than the

minimum distance required, have your vehicle

inspected by your MARUTI dealer.

9-16

INSPECTION AND MAINTENANCE

60G-74E

STEERING

60G-09-015E

NOTE:

When measuring the distance between the

brake pedal and floor wall, be sure not to

include any floor covering in the measurement.

If you experience any of the following

problems with your vehicle's brake

system, have the vehicle inspected

immediately by your MARUTI dealer.

Poor braking performance

Uneven braking (Brakes not working

uniformly on all wheels.)

Excessive pedal travel

Brake dragging

Excessive noise

Pedal pulsation (Pedal pulsates

when depressed.)
63B-09-00SE

Parking brake

Check the parking brake for proper adjustment

by counting the number of clicks made by the

ratchet teeth as you slowly pull up on the

parking brake lever to the point of full

engagement. The parking brake lever should

stop between the 3rd and 5th ratchet tooth

and the rear wheels should be securely locked.

If the parking brake is not properly adjusted

or the brakes drag after the lever has been

fully released, have the parking brake

inspected and/or adjusted by your MARUTI

dealer.
60G-09-016

Check the play of the steering wheel by gently

turning it from left to right and measuring the

distance that it moves before you feel slight

resistance. The play should be between 0 -

30
mm
(0.0 -1.2 in).

Check that the steering wheel turns easily and

smoothly without rattling by turning it all the

way to the right and to the left while driving

very slowly in an open area. If the amount of

free play is outside the specification or you

find anything else to be wrong, an inspection

must be performed by your MARUTI dealer.

9-17

100

60G-74E
INSPECTION AND MAINTENANCE

POWER STEERING (if equipped)

CLUTCH PEDAL

60G-09-017

Check the steering box case, vane pump and

hose connections for leaks or damage.

Power steering fluid

Check the fluid level by looking at the reservoir

in the engine compartment when the fluid is

cold (about room temperature).

Check that the fluid level is between the

"UPPER" and "LOWER" lines. If the fluid level

is near the "LOWER" line, fill it up to the

"UPPER" line with an automatic transmission

fluid equivalent to DEXRON»-IIE or

DEXRON'-III. Do not overfill.
63B-09-00SE

Power steering belt

The tension of the belt should be such that

there is a deflection of 8-10mm (0.31 -0.39 in.)

when you press your thumb midway between

the pulleys.

The belt should also be examined to ensure

that it is not damaged. If necessary, have the

belt adjusted or replaced by your MARUTI

dealer.
70F-07-034

Measure the clutch pedal piay by moving the

clutch pedal with your hand and measuring

the distance it moves until you feel slight

resistance. The play in the clutch pedal should

be between 15-20 mm (0.6 - 0.8 in). If the

play is more or less than the above, or clutch

dragging is felt with the pedal fully depressed,

have the clutch inspected by your MARUTI

dealer.

101

9-18

INSPECTION AND MAINTENANCE

60G-74E

TYRES

60G-09-018

The front and rear tyre pressure specifications

for your vehicle are listed on the Tyre Inflation

Pressure Label and in the "SPECIFICATIONS"

section at the end of this book. Both the front

and rear tyres should have the specified tyre

pressure.

Tyre Inspection

Inspect your vehicle's tyres periodically by

performing the following checks:

1) Measure the air pressure with a tyre

gauge. Adjust the pressure if necessary.
Air pressures should be checked

when the tyres are cold or you may

get inaccurate readings.

Check the inflation pressure from

time to time while inflating the tyre

gradually, until the specified

pressure is obtained.

Never underinf late or overinf late the

tyres.

Underinflation can cause unusual

handling characteristics or can

cause the rim to slip on the tyre

bead, resulting in an accident or

damage to the tyre or rim.

Overinflation can cause the tyre to

burst, resulting in personal injury.

Overinflation can also cause

unusual handling characteristics

which may result In an accident.
70F-07-037E

2) Check that the depth of the tread groove

is more than 1.6 mm (0.06 in). To help you

check this, the tyres have moulded in tread

wear indicators in the grooves. When the

indicators appear on the tread surface, the

remaining depth of the tread is 1.6 mm

(0.06 in) or less and the tyre should be

replaced.

3) Check for abnormal wear, cracks and

damage. Any tyres with cracks or other

damage should be replaced. If any tyres

show abnormal wear, have them inspected

by your MARUTI dealer.

9-19
102

60G-74E
INSPECTION AND MAINTENANCE

BATTERY

60G-09-022E

When installing the cover, make sure that it is

positioned so that it does not cover or foul the

air valve.
60G-09-038

Batteries produce flammable hydrogen

gas. Keep flames and sparks away from

the battery or an explosion may occur.

Never smoke when working in the

vicinity of the battery .

When checking or servicing the battery,

disconnect the negative cable. Be

careful not to cause a short circuit by

allowing metal objects to contact the

battery posts and the vehicle at the

same time.
To avoid harm to yourself or damage

to your vehicle or battery, follow the

jump starting instructions in the

EMERGENCY SERVICE section of this

manual if it is necessary to jump start

your vehicle.

The level of the battery solution must be kept

between the "UPPER" and the "LOWER" level

lines at all times. If the level is found to be

below the "LOWER" level line, add distilled

water to the "UPPER" level line. You should

periodically check the battery, battery

terminals, and battery holddown bracket for

corrosion. Remove corrosion using a stiff

brush and ammonia mixed with water, or

baking soda mixed with water. After removing

corrosion, rinse with clean water.

If your vehicle is not going to be driven for a

month or longer, disconnect the cable from

the negative terminal of the battery to help

prevent discharge.

105

9-22

INSPECTION AND MAINTENANCE

60G-74E

FUSES

60G-09-024E

©. Main fuse

®. Primary fuse (Lights)

®. Primary fuse (IG)

©. Radiator fan motor fuse

©. Primary fuse (A/C, HTR)

This vehicle has three types of fuses, as

described below:

Main Fuse - The main fuse takes current

directly from the battery.

Primary Fuses - These fuses are between the

main fuse and individual fuses, and are for

electrical load groups.

Individual Fuses - These fuses are in the fuse

box and for individual electrical circuits.
MAIN FUSE / PRIMARY FUSES

80A

60A

60A

30A

60A
All Electric Load

HEAD-R, HEAD-L, TAIL/DOME,

STOP/HORN, HAZARD

CIGAR/RADIO, I.G. COIL/

METER, WIPER/WASHER,

REAR DEF, TURN/BACK,

HEATER RELAY.

RADIATOR FAN MOTOR

A/C, HTR

Main Fuse and Primary Fuses

The main fuse and primary fuses are located

in the engine compartment. If the main fuse

blows, no electrical component will function.

If a primary fuse blows, no electrical

component in the corresponding load group

will function. When replacing the main fuse or

a primary fuse, use a genuine MARUTI

replacement.

If the main fuse or a primary fuse blows,

be sure to have your vehicle inspected

by an authorized MARUTI dealer.

Always use a genuine MARUTI

replacement. Never use a substitute

such as a wire even for a temporary

repair, or extensive electrical damage

and a fire can result.
60G-09-025E

Fuse Box

The fuse boxes are located in the engine

compartment and under the driver's side of

the dashboard.

To remove the fuse box cover under the

dashboard pull off the cover.

9-23
106

60G-74E
INSPECTION AND MAINTENANCE

60G-09-026

Always be sure to replace a blown fuse

with a fuse of the correct amperage.

Never use a substitute such as

aluminium foil or wire to replace a

blown fuse. If you replace a fuse and

the new one blows In a short period of

time, you may have a major electrical

problem. Have your vehicle Inspected

immediately by your MARUTI dealer.
60G-09-027E

NOTE:

Make sure that the fuse box always carries

spare fuses.
70F-07-04SE

60G-09-028E

107

9-24

INSPECTION AND MAINTENANCE

60G-74E

BULB REPLACEMENT

Light bulbs can be hot enough to

burn your finger right after being

turned off.This is true especially for

halogen headlight bulbs. Replace

the bulbs after they become cool

enough.

The headlight bulbs are filled with

pressurized halogen gas. They can

burst and injure you if they are hit

or dropped. Handle them carefully.

CAUTION

The oils from your skin may cause a

halogen bulb to overheat and burst

when the lights are on. Grasp a new

bulb with a clean cloth.

CAUTION

Frequent replacement of a bulb

indicates the need for an inspection of

the electrical system. This should be

carried out by your MARUTI dealer.
60G-09-029

Interior Light

Press down the lens by using a plain screw

driver covered with a soft cloth as shown. To

install it, simply push it back in.

The bulb can be removed by simply pulling it

out. When replacing the bulb, make sure that

the contact springs are holding the bulb

securely.
60G-09-030

NOTE:

If the air cleaner inlet duct (A) obstructs

replacement of the bulbs in the right headlight

housing, remove the duct (A).

After reinstalling the duct, make sure it is

secured in place

9-25
108

60G-74E
INSPECTION AND MAINTENANCE

60G-09-031

Headlights

Open the bonnet. Disconnect the coupler.Turn

the lock ring counterclockwise and remove it.

Remove the sealing rubber.

NOTE:

Your vehicle is provided with two spare

headlight bulbs for replacement in

emegency.
60G-09-037

Push the retaining spring forward and unhook

it. Then remove the bulb. Install a new bulb in

the reverse order of removal.

NOTE:

Your vehicle is provided with two spare

headlight bulbs for replacement in emergency

situations.
70F-07-0S0E

Front Clearance/Turn Signal Light, Side

Turn Signal Light, rear Combination

Light, Registration Plate Light.

To remove a bulb holder from a light housing,

turn the holder counterclockwise and pull it

out. To install the holder, push the holder in

and turn it clockwise.

Two types (small oval and round) of bulb are

used for these lights. To remove and install a

small oval bulb, simply pull out or push in the

bulb.

109

9-26

INSPECTION AND MAINTENANCE

60G-74E

70F-07-051E

To remove a round bulb from a bulb holder,

push in the bulb and turn it counterclockwise.

To install a new bulb, push it in and turn it

clockwise. You can access the individual bulb

holders as described above:
60G-09-032

Front clearance light (A)

Open the bonnet.

Front turn signal light (B)

Trust this replacement job to your authorized

MARUTI dealer as the front bumper and the

headlight housing must be removed for this

job.
70F-07-054

Side turn signal light

Remove the lens by using a plain screw driver

covered with a soft cloth.

9-27
110

60G-74E
INSPECTION AND MAINTENANCE

60G-09-033

60G-09-034

60G-09-035

Rear combination light (tail, stop, turn Registration plate tight Trunk (boot) light (if equipped)

signal, etc.) Undo the two screws and remove the light Turn the lens counterclockwise and pull it off.

Undo the screws that secure the housing and housing.

remove the housing by sliding in the direction

of the white arrow in the illustration.

111

9-28

INSPECTION AND MAINTENANCE

60G-74E

WIPER BLADES

60G-09-036

High mount stop light

Trust this replacement job to your authorized

MARUTI dealer.
70F-07-059

If the wiper blades become brittle or damaged,

or make streaks when wiping, replace the

wiper blades.

To install new wiper blades, follow the

procedure below.

CAUTION

To avoid scratching or breaking the

window, do not let the wiper arm strike

the windshield while replacing the

wiper blade.
NOTE:

Some wiper blades may be different from the

ones described here depending on vehicle

specifications. If so consult your MARUTI

dealer for proper replacement method.

The left and the right wiper arm

assemblies are different from each

other. In case you have to remove the

wiper arm assemblies for any reason,

remember not to interchange the two

while fitting them back. Wrong fitment

may lead to windshield breakage.

9-29
112

EMERGENCY SERVICE

60G-74E

CAUTION

Vehicle equipped with electronic fuel

injection system will not start by

pushing or towing as the fuel pump

will not work in this condition. This

starting method could also result in

permanent damage to the catalytic

converter. Use jump leads to start a

vehicle with a weak or flat battery.

60G-10-004E

When jump starting your vehicle, use the

following procedure:

1) Use only a 12 volt battery to jump start

your vehicle. Position the good 12V battery

close to your vehicle so that the jump leads

will reach both batteries. When using a

battery installed on another vehicle, DO

NOT LET THE VEHICLES TOUCH. Apply

the parking brakes fully on both vehicles.

2) Turn off all vehicle accessories, except

those necessary for safety reasons (for

example, headlights or hazard lights).
3) Make jump lead connections as follows:

a) Connect one end of the first jump lead

to the positive (+) terminal of the flat

battery.

b) Connect the other end to the positive

(+) terminal of the booster battery.

c) Connect one end of the second jump

lead to the negative (-) terminal of the

booster battery.

d) Make the final connection to an

unpainted, heavy metal part of the

engine of the vehicle with the flat

battery.

Never connect the jump lead directly

to the negative (-) terminal of the

discharged battery, or an explosion

may occur.

10-3
4) If the booster battery you are using is fitted

to another vehicle, start the engine of the

vehicle with the booster battery. Run the

engine at moderate speed.

5) Start the engine of the vehicle with the flat

battery.

6) Remove the jump leads in the exact

reverse order in which you connected

them.

118

60G-74E
EMERGENCY SERVICE

TOWING

If you need to have your vehicle towed, contact

a professional service.

CAUTION

To help avoid damage to your vehicle

during towing, proper equipment and

towing procedures must be used.

Manual Transmission

Whenever possible, your vehicle should be

towed from the front with the front wheels lifted.

If the steering and drivetrain are in good

condition, your vehicle may be towed from the

rear with the rear wheels lifted and the front

wheels on the ground. Before towing, make

sure the steering is unlocked and the

transmission is in neutral.
EMERGENCY REMEDIES

If the Starter Does Not Operate:

1) Try turning the ignition switch to the

"START" position with the headlights

turned on to determine the battery

condition. If the headlights go excessively

dim or go off, it usually means that either

the battery is flat or the battery terminal

contact is poor. Recharge the battery or

correct battery terminal contact as

necessary.

2) If the headlights remain bright, check the

fuses. If the reason for failure of the starter

is not obvious, there may be a major

electrical problem. Have the vehicle

inspected by your authorized MARUTI

dealer.

If the Engine is Flooded

If the engine is flooded with petrol, it may be

hard to start. If this happens, press the

accelerator pedal all the way to the floor and

hold it there while cranking the engine. (Do

not operate the starter motor for more than

15 seconds). Release the accelerator as soon

as the engine has started.
If the Engine Overheats

The engine could overheat temporarily under

severe driving conditions. If the engine coolant

temperature gauge indicates overheating

during driving:

1) Turn off the air conditioner, if equipped.

2) Take the vehicle to a safe place and park.

3) Let the engine run at normal idle speed

for a few minutes until the indicator is within

the normal, acceptable temperature range

between "H" and "C".

If you see or hear escaping steam, stop

the vehicle in a safe place and

Immediately turn off the engine to let it

cool. Do not open the bonnet when

steam is present. When the steam can

no longer be seen or heard, open the

hood to see if the coolant is still boiling.

If it is, you must wait until it stops

boiling before you proceed.

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