radiator SUZUKI BALENO 1999 1.G Owners Manual

60G-74E

STEERING COLUMN CONTROLS

WINDSCREEN WIPER AND

WASHER LEVER

60G-04-007E

Windscreen Wipers

To turn the windscreen wipers on, move the

lever down to one of the three operating

positions. In the "INT position (if equipped),

the wipers operate intermittently. The "INT'

position is very convenient for driving in mist

or light rain. In the "LO" position, the wipers

operate at a steady low speed. In the "HI"

position, the wipers operate at a steady high

speed. To turn off the wipers, move the lever

back to the "OFF position.
60G-04-008E

If the lever is equipped with "INT TIME" control,

turn the control toward the "SLOW" or "FAST'

positions to adjust the intermittent wiper

operation to the desired interval.

60G-04-011E

The operation of windscreen wiper and washer

Type-2 is same as Type-1.
60G-04-009E

Windscreen Washer

To spray windscreen washer fluid, pull the

lever toward you. The windscreen wipers will

automatically turn on at low speed if

they are not already on and the "INT" position

is equipped.

To prevent windscreen icing in cold

weather, turn on the defroster to heat

the windscreen before and during

windscreen washer use.

Do not use radiator antifreeze in the

windscreen washer reservoir. It can

severely impair visibility when

sprayed on the windscreen, and can

also damage your vehicle's paint.

35

4-4

STEERING COLUMN CONTROLS
60G-74E

CAUTION

To help prevent damage to the

windscreen wiper and washer system

components, you should take the

following precautions:

• Do not continue to hold in the lever

when there is no windscreen washer

fluid being sprayed or the washer

motor can be damaged.

• Do not attempt to remove dirt from

a dry windscreen with the wipers or

you can damage the windscreen and

the wiper blades. Always wet the

windscreen with washer fluid before

operating the wipers.

• Clear ice or packed snow from the

wiper blades before using the

wipers.

• Check the washer fluid level

regularly. Check it often when the

weather is bad.

• Only fill the washer fluid reservoir

3/4 full during cold weather to allow

room for expansion if the

temperature falls low enough to

freeze the solution.
HORN
REAR WIPER AND WASHER

(if equipped)

60G-04-010

Press the horn button of the steering wheel to

sound the horn. The horn will sound with the

ignition switch in any position.
Press the button located at the end of the

windscreen wiper and washer lever to operate

the rear washer and turn the lever anti

clockwise to operate the rear washer.

4-5
36

60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air Cleaner 9-13

Spark Plugs 9-14

Brakes 9-15

Steering 9-17

Power Steering (if equipped) 9-18

Clutch Pedal 9-18

Tyres... 9-19

Battery 9-22

Fuses 9-23

Bulb Replacement , 9-25

Wiper Blades 9-29

83

INSPECTION AND MAINTENANCE

60G-74E

70F-05-002

You should take extreme care when

working on your vehicle to prevent

accidental injury. Here are a few

precautions that you should be

especially careful to observe:

• Do not leave the engine running in

garages or other confined areas.

• When the engine Is running, keep

hands, clothing, tools, and other

objects away from the fan and water

pump belt. Even though the fan may

not be moving, it can automatically

turn on without warning. ^
When it is necessary to do service

work with the engine running, make

sure that the parking brake is applied

fully and the transmission is in

Neutral.

Do not touch ignition wires or other

ignition system parts when starting

the engine or when the engine is

running, or you could receive an

electric shock.

Be careful not to touch a hot engine,

exhaust manifold and pipes, muffler,

radiator and water hoses.

Do not allow smoking, sparks, or

flames around gasoline or the

battery. Flammable fumes are

present.

Do not get under your vehicle if it is

supported only with the portable

jack provided in your vehicle.

Be careful not to cause accidental

short circuits between the positive

and negative battery terminals.

Keep used oil, coolant, and other

fluids away from children and pets.

Dispose of used fluids properly;

never pour them on the ground, into

sewers, etc.

9-1
84

60G-74E
INSPECTION AND MAINTENANCE

GEAR OIL

CAUTION

To prevent oil leakage, make sure that

the oil filter is tight, but do not

overtighten it.

Refill with oil and check for leaks.

1) Pour 3.1 litres of oil through the filler hole

and install the filler cap.

2) Start the engine and look carefully for

leaks at the oil filter and drain plug. Run

the engine at various speeds for at least 5

minutes.

3) Stop the engine and wait for 5 minutes.

Check the oil level again and add oil if

necessary. Check for leaks again.

CAUTION

When replacing the oil filter, it is

recommended that you use a genuine

MARUTI replacement filter.
60G-09-006

CAUTION

Oil leaks from around the oil filter or

drain plug indicate incorrect

installation or gasket damage. If you

find any leaks or are not sure that the

fitter has been properly tightened, have

the vehicle inspected by your MARUTI

dealer.
70F-07-012E

Oil filler and level plug ©

Tightening torque: 2.1 kg-m (15.5 Ib-ft)

Specified Manual Transmission oil

When adding gear oil, use the appropriate

viscosity and grade as shown in the chart

below. We highly recommend you use API

GL-4 SAE 75W-90 gear oil.

Type of oil
Gear oil, API GL-4

93

9-10

INSPECTION AND MAINTENANCE

60G-74E

ENGINE COOLANT

70F-07-013E

Gear oil level check

To check the gear oil level, use the following

procedure:

1) Park the vehicle on a level surface with

the parking brake applied.

2) Clean casing around oil filler plug to

remove risk of any loose dirt or debris

entering oil filler plug hole. Remove the oil

filler plug ©.

3) Feel the inside of the hole with your finger.

If the oil level comes up to the bottom of

the plug hole, the oil level is correct. If so,

reinstall the plug.

4) If the oil level is low, add gear oil through

the filler plug hole © until the oil level

reaches the bottom of the filler hole, then

reinstall the plug.
After driving the vehicle, the

transmission oil temperature may be

high enough to burn you. Wait until the

oil filler plug is cool enough to touch

with your bare hands before inspecting

transmission oil.

CAUTION

When tightening the plug, apply sealing

compound to the plug threads to

prevent oil leakage.

Gear oil change

Since special procedures, materials and tools

are required, it is recommended that you trust

this job to your authorized MARUTI dealer.
60G-09-007

Coolant Level Check

Check the coolant level at the reservoir tank,

not at the radiator. With the engine cool, the

coolant level should be between the "FULL"

and "LOW" marks.

Adding Coolant

If the Coolant level is below the "LOW" mark,

more coolant should be added. Remove the

reservoir tank cap and add coolant until the

reservoir tank level reaches the "FULL" mark.

Never fill the reservoir tank above the "FULL"

mark.

9-11
94

60G-74E
INSPECTION AND MAINTENANCE

CAUTION

When adding or replacing coolant,

use a high quality ethylene glycol

antifreeze and anticorrosion (Non-

Amine type) diluted with distilled

water. If the lowest ambient

temperature in your area is expected

to be -15°C (5°F) or above, make the

antifreeze concentration of the

mixture you use at least 30% but no

more than 50%. If -16°C (3°F) or

below, make the concentration at

least 50%. If the 50% concentration

does not provide adequate

protection against freezing, follow

the instructions on the antifreeze

container to obtain the desired

freezing point.

When putting the cap on the

reservoir tank, line up the arrow on

the cap and the arrow on the tank,

or coolant can leak out.
70F-07-019E

Coolant Replacement

1) When the engine is cool, remove the

radiator cap by turning it slowly to the left

until a "stop" is felt. Do not press down

while turning the cap. Wait until any

pressure is released, then press down on

the cap and continue turning it

anticlockwise.
60G-09-039E

It is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. Watt

until the coolant temperature has

lowered before removing the cap.

2) Remove the reservoir tank cap. Remove

the reservoir by lifting it up, and drain the

reservoir completely by pouring the

coolant in to a suitable container.

95
9-12

INSPECTION AND MAINTENANCE

60G-74E

WINDSCREEN WASHER FLUID

AIR CLEANER

60G-09-008

3) Loosen the drain plug attached to the

lower part of the radiator and drain the

coolant into a suitable container.

4) Tighten the drain plug on the radiator, fill

the radiator with coolant and install the

radiator cap.

5) Refit the reservoir and fill it with the correct

coolant to the "FULL" line. Refit the

reservoir tank cap, ensuring the arrows are

correctly aligned.

CAUTION

The coolant must be replaced with the

vehicle on level ground.
63B-09-001

Check that there is washer fluid in the tank.

Refill it if necessary. Use a good quality

windscreen washer fluid, diluted with water as

necessary.

Do not use "antifreeze" solution in the

windscreen washer reservoir.This can

severely impair visibility when sprayed

on the windscreen, and can also

damage your vehicle's paint.

CAUTION

Damage may result if the washer motor

is operated whilst the fluid or fluid

nozzles are frozen or with no fluid in

the washer tank.
6OG-09-009

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting in

decreased power output and increased fuel

consumption.

Take out the air cleaner element after

unhooking the clamps shown in the illustration.

Blow off dust on air cleaner element by

compressed air. If the air cleaner element

appears to be dirty, replace it with a new one.

9-13
96

60G-74E
INSPECTION AND MAINTENANCE

BATTERY

60G-09-022E

When installing the cover, make sure that it is

positioned so that it does not cover or foul the

air valve.
60G-09-038

Batteries produce flammable hydrogen

gas. Keep flames and sparks away from

the battery or an explosion may occur.

Never smoke when working in the

vicinity of the battery .

When checking or servicing the battery,

disconnect the negative cable. Be

careful not to cause a short circuit by

allowing metal objects to contact the

battery posts and the vehicle at the

same time.
To avoid harm to yourself or damage

to your vehicle or battery, follow the

jump starting instructions in the

EMERGENCY SERVICE section of this

manual if it is necessary to jump start

your vehicle.

The level of the battery solution must be kept

between the "UPPER" and the "LOWER" level

lines at all times. If the level is found to be

below the "LOWER" level line, add distilled

water to the "UPPER" level line. You should

periodically check the battery, battery

terminals, and battery holddown bracket for

corrosion. Remove corrosion using a stiff

brush and ammonia mixed with water, or

baking soda mixed with water. After removing

corrosion, rinse with clean water.

If your vehicle is not going to be driven for a

month or longer, disconnect the cable from

the negative terminal of the battery to help

prevent discharge.

105

9-22

INSPECTION AND MAINTENANCE

60G-74E

FUSES

60G-09-024E

©. Main fuse

®. Primary fuse (Lights)

®. Primary fuse (IG)

©. Radiator fan motor fuse

©. Primary fuse (A/C, HTR)

This vehicle has three types of fuses, as

described below:

Main Fuse - The main fuse takes current

directly from the battery.

Primary Fuses - These fuses are between the

main fuse and individual fuses, and are for

electrical load groups.

Individual Fuses - These fuses are in the fuse

box and for individual electrical circuits.
MAIN FUSE / PRIMARY FUSES

80A

60A

60A

30A

60A
All Electric Load

HEAD-R, HEAD-L, TAIL/DOME,

STOP/HORN, HAZARD

CIGAR/RADIO, I.G. COIL/

METER, WIPER/WASHER,

REAR DEF, TURN/BACK,

HEATER RELAY.

RADIATOR FAN MOTOR

A/C, HTR

Main Fuse and Primary Fuses

The main fuse and primary fuses are located

in the engine compartment. If the main fuse

blows, no electrical component will function.

If a primary fuse blows, no electrical

component in the corresponding load group

will function. When replacing the main fuse or

a primary fuse, use a genuine MARUTI

replacement.

If the main fuse or a primary fuse blows,

be sure to have your vehicle inspected

by an authorized MARUTI dealer.

Always use a genuine MARUTI

replacement. Never use a substitute

such as a wire even for a temporary

repair, or extensive electrical damage

and a fire can result.
60G-09-025E

Fuse Box

The fuse boxes are located in the engine

compartment and under the driver's side of

the dashboard.

To remove the fuse box cover under the

dashboard pull off the cover.

9-23
106

EMERGENCY SERVICE

60G-74E

WARNING TRIANGLE (TYPE-1)

If the temperature indication does not come

down to within the normal, acceptable range:

1) Turn off the engine and check that the

water pump belt and pulleys are not

damaged or slipping. If any abnormality is

found, correct it.

2) Check the coolant level in the reservoir. If

it is found to be lower than the "LOW" line,

look for leaks at the radiator, water pump,

and radiator and heater hoses. If you

locate any leaks that may have caused the

overheating, do not run the engine until

these problems have been corrected.

3) If you do not find a leak, carefully add

coolant to the reservoir and then the

radiator, if necessary. (Refer to "ENGINE

COOLANr in the "INSPECTION AND

MAINTENANCE" section.)
K is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. The

cap should only be taken off when the

coolant temperature has lowered.

To help prevent personal Injury, keep

hands, tools and clothing away from the

engine cooling fan and airconditioner

fan (if equipped). These electric fans

can automatically turn on without

warning.
843-10-004

In case of vehicle break-down or during

emergency stopping where your vehicle could

become a potential traffic hazard, please keep

the warning triangle, provided with your

vehicle, on the pathway (road) behind the

vehicle so as to warn the approaching traffic,

at an approximate distance of 5-15 m, such

that reflecting side of the triangle faces the

rear. Please activate the hazard warning lamps

before alighting the vehicle to keep the warning

triangle.

10-5
120

60G-74E
EMERGENCY SERVICE

WARNING TRIANGLE (TYPE-2)

In case of vehicle breakdown or during

emergency stopping where your vehicle

could become a potential traffic hazard,

keep the warning triangle, provided with

your vehicle, on the road free from any

obstacles behind your vehicle so as to warn

the approaching traffic, at an approximate

distance of 50-100 m, the reflecting side of

the triangle should face the on coming

traffic. Please activate the hazard warning

lamps before alighting the vehicle to keep

the warning triangle.
Remove the warning triangle

carefully from the box as shown by arrow

1.

Open both the reflector arms as shown

by arrows and lock arms with each other

with the clip provided in the right arm.

Open the bottom stand in counter clock-

wise direction as shown by arrow 3.

Position the warning triangle behind the

vehicle on a plain surface.

Reverse the removal procedure

keeping inside the box.
for

121

10-6