wiring SUZUKI BALENO 1999 1.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 1999, Model line: BALENO, Model: SUZUKI BALENO 1999 1.GPages: 65, PDF Size: 3.28 MB
Page 42 of 65
60G-74E
INSPECTION AND MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
The following table shows when regular
maintenance on your vehicle is required. This
table shows in kilometres and months when
inspections, adjustments, lubrication and other
services should be performed.
Maruti recommends that maintenance
on your Maruti vehicle be performed by
Maruti Authorised Dealer/Service
Station.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
85
9-2
INSPECTION AND MAINTENANCE
6OG-74E
PERIODIC MAINTENANCE SCHEDULE
A....Ad]ust. l....lnspect and correct or replace If necessary.
T....Tighten to specified torque. C....CIean.
R....Replace or change. O....Rotate
L....Lubrlcate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Interval: This interval should be judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
ENGINE
1. Water pump drive belt (tension, wear)
2. Engine coolant (level, leakage)
3. Engine oil (API GRADE SF, SG, SH) & Oil filter
4. Cooling system hoses and connections (leakage, damage)
5. Engine bolts (All cylinder head and manifold fixings)
6. Engine mounting (loose, damage)
7. Valve clearance
8. Camshaft timing belt (damage, wear)
9. Exhaust system (noise, leakage or otherwise defective)
10. Positive crankcase ventilation System (Hoses, connections and valve;
IGNITION
1. Ignition wiring, (damage, deterioration)
2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS
1
1
A
I
R
I
-
-
-
_
5
6
I
I
I
I
-
-
A
-
10
12
I
I
R
I
T
T
-
-
PERIODIC MAINTENANCE SERVICE AT COST
20
24
I
R
R
I
-
-
A
I
Replace every 1,00,000 km
-
-
-
I
I
-
-
-
-
-
I
I
I
I
R
30
36
I
I
R
I
T
T
-
-
-
-
-
I
40
48
I
R
R
I
-
-
A
I
I
I
I
R
SO
60
I
I
R
I
T
T
-
-
-
-
-
I
60
72
R
R
R
I
-
-
A
I
I
I
I
R
70
84
A
I
R
I
T
T
-
-
-
-
-
I
80
96
I
R
R
I
-
-
A
I
I
I
I
R
9-3
86
Page 43 of 65
60G-74E
INSPECTION AND MAINTENANCE
Interval: This interval should be Judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
FUEL
1. Air cleaner Paved-road
Dusty condition
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections(leakage,damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil (level, leakage)
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage)
BRAKE
1. Brake fluid (level, leakage)
2. Brake pedal (pedal-to-wall clearance)
3. Parking brake lever and cable (play, damage)
4. a. Brake discs and pads, (wear)
b. Brake drums & shoes
5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)
6. Brake hoses and pipes (leakage, damage)
FREE
1
1
INSPECTIONS
5
6
10
12
Clean every 5,000 km. F
PERIODIC MAINTENANCE
20
24
30
36
40
48
Replace every 40,000 krr
50
60
SERVICE
60
72
AT
70
84
COST
80
96
Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
-
-
I
I
I
I
-
I
I
I
-
-
I
I
I&L
I
I
I
I
I
I
I
I
I
I
-
I
I
I&L
-
I
I
I
I
I
I
I
I
I
I
I
I
I&L
-
I
I
I
R
I
R
I
I
I
I
I
I
I&L
-
I
I
I
I
I
I
I
I
I
I
I
I
I&L
I
R
I
I
R
I
R
I
I
I
I
R
I
I&L
-
I
I
I
I
I
I
I
I
I
I
I
I
I&L
-
I
I
I
R
I
R
I
I
I
I
I
I
I&L
-
I
I
I
I
I
I
I
I
I
I
I
I
I&L
I
R
I
I
R
I
R
I
I
I
I
R
I
87
9-4
INSPECTION AND MAINTENANCE
60G-74E
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first
km (x 1,000)
months
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION)
2. Wheels (damage)
3. Front wheel bearings (loose, damage)
4. Rear wheel bearings (loose, damage)
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage)
2. Suspension arms and knuckle supports (loose.damage)
3. Rear spring (damage)
4. Shock absorbers (oil leakage, damage)
5. All bolts and nuts (loose)
6. Suspension arms and Tension rods
STEERING
1. Steering wheel (play, loose)
2. Power steering fluid (level, leakage)/connections
3. All rods and arms (loose, damage, wear)
ELECTRICAL
1. Battery electrolyte (level, leakage)
2. Wiring harness connection (looseness, damage)
3. Lighting system (operation, stains, damage)
4. Horn (operation)
5. System voltage
BODY
1. All chassis bolts and nuts (tighten)
2. All Latches, Hinges & Locks (function)
FREE
1
1
INSPECTIONS
5
6
Rotate and
I
-
-
I
-
-
I
-
-
I
I
I
I
-
I
I
-
-
I
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
I
I&L
10
12
PERIODIC
20
24
inspect every 5,000
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
30
36
km
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
MAINTENANCE
40
48
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
50
60
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
SERVICE
60
72
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
AT
70
84
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
COST
80
96
I
I
I
I
I
I
I
T
I
I
I
I
I
I
I
I
I
T
I&L
9-5
88
Page 48 of 65
60G-74E
INSPECTION AND MAINTENANCE
SPARK PLUGS
60G-09-010E
CAUTION
The air cleaner element should be
replaced every 40,000 km. More
frequent replacement is necessary
when you drive under dusty conditions.
60G-09-011E
You should inspect spark plugs periodically
for carbon deposits. When carbon
accumulates on a spark plug, a strong spark
may not be produced. Remove carbon
deposits with a wire or pin and adjust the spark
plug gap.
60G-09-012E
CAUTION
When disconnecting the spark plug
cables, pull on the boot, not on the
cable itself. Pulling on the cable can
damage it.
When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads.Tighten
with a torque wrench to 2.0-3.0 kgm
(20.0-30.0 N-m, 15.0-22.0 Ib-ft). Do
not allow contaminants to enter the
engine through the spark plug holes
when the plugs are removed.
Never use spark plugs with the
wrong thread size or length.
97
9-14
INSPECTION AND MAINTENANCE
60G-74E
BRAKES
70F-07-026E
CAUTION
When replacing spark plugs, you
should use the brand and type
specified for your vehicle. For the
specified plugs, refer to the
"SPECIFICATIONS" section at the end
of this book.
60G-09-013E
NOTE:
If you experience some firing problem of spark
plugs, such as, hard engine-starting, misfire
etc., the cause may be located not only on
spark plugs but also on deteriorated ignition
wiring (generally, used for more than 80,000
km or five years). If spark plug replacement
does not solve the problem, have the ignition
wiring and other ignition system inspected by
your MARUTI dealer.
60Q-09-014E
Brake Fluid
Check the brake fluid level by looking at the
reservoir in the engine compartment. Check
that the fluid level is between the "MAX" and
"MIN" lines. If the brake fluid level is near the
"MIN" line, fill it up to the "MAX" line with SAE
J1703 or DOT-3 brake fluid.
Failure to follow the guidelines below
can result in personal injury or serious
damage to the brake system.
• If the brake fluid in the reservoir
drops below a certain level, the brake
warning light on the instrument
9-15
98