Cool SUZUKI CELERIO 2017 User Guide

7-3
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
Engine
1-1.Water pump drive (Tension, Wear)Pe tro l-----I---R
1-2Engine Coolant (Level, Leakage) l l lRlRlRlR
1-3Engine oil and engine oil filter --RRRRRRRR
1-4 Cooling system hoses and connections (Leakage and Damage) l l l l llllll
1-5Engine bolts (All cylinder head and manifold fixings)--T-T_T -T-
1-6 Engine Mounting (loose, damage) - - T - T - T - T -
1-7Valve ClearancePe tro l----I--I--
1-8Exhaust System (Noise, Leakage or otherwise defective)
-l -l-I-I-l
1-10 Exhaust Gas Recirculation Valve Diesel - - - - C - - C - -
Ignition
2-1.Ignition wiring (Damage, Deterioration)---l-l-l-l
2-2.Spark Plug (Clean and adjust the gap)-----R---R
Fuel
3-1.Air cleaner filter elementPaved-road Clean after every 5,000 KM. Replace after every 40,000 KM.
Dusty Condition C l e a n a f t e r e v e r y 2 , 5 0 0 K M o r a s r e q u i r e d . R e p l a c e a f t e r e v e r y 4 0 , 0 0 0 K M . More frequent replacement if dust condition is severe.
3-2.Fuel tank cap, fuel lines and connections (Leakage and Damage)-l ---l---l
3-3.Fuel Filter (Leakage)Pe tro lIIIIIIIIIR
3-4.Fuel Filter and Water DrainingDieselIIIRIRIRIR
Clutch and Transmission
4-1.Clutch Pedal (Play)IIIIIIIIII
4-2.Clutch fluid (level, leakage)DiesellllRlRlRlR
4-3.Clutch slipping (Dragging or Excess Damage)llllllllll
141

7-8
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Refilling
81A147
Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick. Be careful not to overfill. Too much oil is almost asbad as too little oil. After refilling, start the engine and allow it to idle for about a min- ute. Stop the engine, wait about 5 minutesand check the oil level again.
Changing Engine Oil and FilterDrain the engine oil while the engine is stillwarm.
76MH037
(1) Engine oil filler cap (Petrol engine)(2) Engine oil filler cap (Diesel engine)
1) Remove the oil filler cap. 2) Place a drain pan under the drain plug.3) Using a wrench, remove the drain plug and drain out the engine oil.
68KH068
Tightening torque for drain plug (1):Petrol engine: 35 Nm (3.6 kg -m, 25.8 lb-ft) Diesel engine: 35 Nm (3.6 kg -m, 25.8 lb-ft)
NOTICE
(For Diesel Engine Model) Do not top up the oil over the MAX limit. Too much oil causes serious engine trouble.
Close Open
EXAMPLE
CAUTION
The engine oil temperature may behigh enough to burn your fingers when the drain plug is loosened. Waituntil the drain plug is cool enough to touch with your bare hands.
(2)
(1)
Open Close
EXAMPLE
WA R N I N G
New and used oil can be hazardous.Children and pets may be harmed by swallowing new or used oil. Keepnew and used oil and used oil filters away from children and pets. Repeated, prolonged contact withused engine oil may cause skin can- cer. Brief contact with used oil may irri-tate skin. (Continued)
(1)
EXAMPLE
146

7-10
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
5) Tighten the filter specified turn from the point of contact with the mounting sur- face (or to the spec ified torque) using an oil filter wrench.
Tightening torque for oil filter Petrol engine: 1 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)Diesel engine: 3/4 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)
Refill with Oil and Check for Leaks1) Pour oil through the filler hole andinstall the filler cap. For the approximate capacity of the oil, refer to the “CAPACITIES” item in the “SPECIFICATIONS” section.2) Start the engine and look carefully for leaks at the oil filter and drain plug. Run the engine at various speeds for at least5 minutes.
3) Stop the engine and wait about 5 min- utes. Check the oil level again and add oil if necessary. Check for leaks again.
Engine Coolant
Selection of CoolantTo maintain optimum performance anddurability of your engine, use MARUTIGenuine Coolant or equivalent. This type of coolant is best for your cooling system as it: Helps maintain proper engine tempera- ture. Gives proper protection against freezingand boiling. Gives proper protection against corro- sion and rust.Failure to use the proper coolant can dam- age your cooling system. Your authorized
MARUTI SUZUKI dealer can help you select the proper coolant.
Coolant Level CheckCheck the coolant level at the reservoirtank, not at the radiator. With the engine cool, the coolant level should be betweenthe “FULL” and “LOW” marks.
NOTICE
To tighten the oil filter properly, it isImportant to accurately identify theposition at which the filter gasket first contacts the mounting surface.
NOTICE
To prevent oil leakage, make sure that the oil filter is tight, but do notover-tighten it.
NOTICE
• When replacing the oil filter, it is rec-ommended that you use a Marutigenuine replacement filter. If you use an after market filter, make sure it is of equivalent quality and followthe manufacturer’s instructions. • Oil leaks from around the oil filter or drain plug indicate incorrectinstallation or gasket damage. If you find any leaks or are not sure that the filter has been properlytightened, have the vehicle inspected by your MARUTI SUZUKI dealer.
NOTICE
To avoid damaging your cooling sys- tem: • Always use a high quality ethyleneglycol base non-silicate type cool- ant diluted with distilled water at the correct mixture concentration.• Make sure that the proper mix is 50/ 50 coolant to distilled water (Die- sel) and 30/70 (Petrol). Concentra-tions greater than this may cause overheating conditions. • Neither use 100% coolant nor 100%Plain water. • Do not add extra inhibitors or addi- tives. They may not be compatiblewith your cooling system. • Do not mix different types of base coolants. Doing so may result inaccelerated seal wear and/or the possibility of severe overheating and extensive engine damage.
148

7-11
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Adding Coolant(For Petrol Engine Model)
76MH0A107
76MH0A108
If the coolant level is below the “LOW” mark, more coolant should be added. Remove the reservoir tank cap and add coolant until the reservoir tank level reaches the “FULL” mark. Never fill the res- ervoir tank above the “FULL” mark.
(For Diesel Engine Model)
76MH032
If the coolant level is below the “LOW” mark, more coolant should be added. When the engine is cool, remove the degassing tank cap by turning it anticlock-wise slowly to release any pressure. And add coolant until the degassing tank level reaches the “FULL” mark. Never fill thedegassing tank above the “FULL” mark.
WA R N I N G
Engine coolant is harmful or fatal if swallowed or inhaled. Do not drink antifreeze or coolant solution. If swal-lowed, do not induce vomiting. Imme- diately contact a poison control center or a physician. Avoid inhalingmist or hot vapors; if inhaled, remove to fresh air. If coolant gets in eyes, flush eyes with water and seek medi-cal attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of the reach ofchildren and animals.
NOTICE
• The mixture you use should con- tain 30% concentration of anti- freeze.• If the lowest am bient temperature in your area is expected to be – 35°C (–31°F) or below, use higherconcentrations up to 60% following the instructions on the antifreeze container.
EXAMPLE
FULL
LOW
WA R N I N G
It is hazardous to remove the reser- voir tank cap (degassing tank cap) for a diesel engine when the water tem- perature is high, because scaldingfluid and steam may be blown out under pressure. Wait until the coolant temperature has lowered beforeremoving the cap.
FULL
LOW
149

7-12
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Coolant ReplacementSince special procedures are required, we recommend you take your vehicle to your MARUTI SUZUKI dealer for coolant replacement.
Air Cleaner
If the air cleaner is clogged with dust, therewill be greater intake resistance, resulting in decreased power output and increased fuel consumption.
(For Petrol Engine Model)
76MH0A109
Unclamp the upper clamps, and remove the element from the air cleaner case. If itappears to be dirty, replace it with a new one.
(For Diesel Engine Model)
76MH033
Unclamp the side clamps, and remove the element from the air cleaner case. If it appears to be dirty, replace it with a newone.
Spark Plugs
76MH0A109
68KH072
For nickel spark plugs (traditional type): You should inspect spark plugs periodically for carbon deposits. When carbon accu-mulates on a spark plug, a strong spark may not be produced. Remove carbon deposits with a wire or pin and adjust thespark plug gap.
To access the spark plugs: 1) Unclamp and remove the bolt, then remove the air cleaner case. 2) If necessary, disconnect the coupler (1)while pushing the release lever. 3) Remove the bolts. 4) Pull the ignition coils out.
NOTE: When installation, make sure the wires,couplers, sealing rubber of top cover and washers, are correctly returned in place.
EXAMPLE
EXAMPLE
EXAMPLE
(1)
EXAMPLE
150

7-14
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Gear Oil
Manual Transaxle Oil/
Auto Gear Shift OilWhen adding gear oil, use gear oil with the appropriate viscosity and grade as shown in the chart below.
We highly recommend you use: “MARUTI SUZUKI GEAR OIL 75W-80” formanual transaxle gear oil or Auto Gear Shift oil.
Manual transaxle oil (API GL-4)
68LM728
Gear Oil Level Check
68KH073
(1) Oil filler and level plug
To check the gear oil level, use the follow- ing procedure:
1) Park the vehicle on a level surface with the parking brake applied. Then, stop the engine.2) Remove the oil filler plug (1). 3) Check the inside of the hole with your finger. If the oil level comes up to thebottom of the plug hole, the oil level is correct. If so, reinstall the plug. 4) If the oil level is low, add gear oilthrough the oil filler plug hole (1) until the oil level reaches the bottom of the filler hole, then reinstall the plug.
Tightening torque (1): 21 Nm (2.1 kg -m, 15.5 lb-ft)
Gear Oil ChangeSince special procedures, materials and tools are required, it is recommended that you trust this job to your authorized MAR-UTI SUZUKI dealer.
Clutch Pedal
Cable control clutch (if equipped)
54G274
Clutch pedal play “d”: 10 - 15 mm (0.4 - 0.6 in.)
C Fo o-30 -22 -20 -4 -10 14 32 50 68 86 104 010203040
75W-80
(1)
EXAMPLE
CAUTION
After driving the vehicle, the transaxle oil temperature may behigh enough to burn your skin. Wait until the oil filler plug is cool enough to touch with your bare hands beforeinspecting transaxle oil.
NOTICE
When tightening the plug, apply thefollowing sealing compound orequivalent to the plug threads to pre- vent oil leakage.
Manual transaxle sealant: MARUTI SUZUKI Bond No. “1216E” or “1217G”
EXAMPLE
152

7-23
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
The fuse box is located under the driver’s side of the dashboard. Remove the fuse box cover by pushing inat both ends and pulling off the cover.
81A283
Bulb ReplacementMAIN FUSE/PRIMARY FUSE
(1) 10A Stop light
(2) 30A Blower motor
(3) 10A ST SIG
(4) 15A Accessory
(5) 10A Rear fog light
(6) 10A Tail light
(7) 10A Back-up light
(8) 10A ABS
(9) 10A Meter
(10) 15A Ignition coil
(11) 20A Wiper/Washer
(12) 10A IG2 SIG
(13) 10A IG1 SIG
(14) 10A Air bag
(15) 20A Power window timer
(16) 20A Door lock
(17) 15A Horn/Hazard
(18) 20A Rear defogger
(19) 15A Dome
(20) 30A Power window
(21) 7.5A ACC 2
(22) 15A Radio 2
(23) – Blank
(24) – Blank
WA R N I N G
Always be sure to replace a blown fuse with a fuse of the correct amper- age. Never use a substitute such as aluminum foil or wire to replace ablown fuse. If you replace a fuse and the new one blows in a short period of time, you may have a major electri-cal problem. Have your vehicle inspected immediately by your MAR- UTI SUZUKI dealer.
BLOWN OK
CAUTION
• Light bulbs can be hot enough toburn your finger right after being turned off. This is true especially for halogen headlight bulbs.Replace the bulbs after they become cool enough. • The headlight bulbs are filled withpressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully.
NOTICE
The oils from your skin may cause ahalogen bulb to overheat and burst when the lights are on. Grasp a new bulb with a clean cloth.
NOTICE
Frequent replacement of a bulb indi-cates the need for an inspection of the electrical system. This should be carried out by your MARUTI SUZUKIdealer.
161

8-6
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
If the Starter Does Not
Operate
1) Try turning the ignition switch to the “START” position with the headlights turned on to determine the battery con- dition. If the headlights go excessivelydim or go off, it usually means that either the battery is flat or the battery terminal contact is poor. Recharge thebattery or correct battery terminal con- tact as necessary. 2) If the headlights remain bright, checkthe fuses. If the reason for failure of the starter is not obvious, there may be a major electrical problem. Have the vehi-cle inspected by your authorized MAR- UTI SUZUKI dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may be hard to start. If this happens, press theaccelerator pedal all the way to the floor and hold it there while cranking the engine. For petrol engine model, do not operatethe starter motor for more than 12 sec- onds. For diesel engine model, do not operatethe starter motor for more than 30 sec- onds.
If the Engine Overheats
The engine could overheat temporarily under severe driving conditions. If the highengine coolant temperature warning light comes on as overheating during driving: 1) Turn off the air conditioner, if equipped.2) Take the vehicle to a safe place and park. 3) Let the engine run at the normal idlespeed for a few minutes until the high engine coolant temperature warning light goes off.
If the high engine coolant temperature warning light does not go off: 1) Turn off the engine and check that the water pump belt and pulleys are notdamaged or slipping. If any abnormality is found, correct it.
2) Check the coolant level in the reservoir. If it is found to be lower than the “LOW” line, look for leaks at the radiator, waterpump, and radiator and heater hoses. If you locate any leaks that may have caused the overheating, do not run theengine until these problems have been corrected. 3) If you do not find a leak, carefully addcoolant to the reservoir and then the radiator, if necessary. (Refer to “Engine Coolant” in the “INSPECTION ANDMAINTENANCE” section.)
NOTE: If your engine overheats and you are unsure what to do, contact your MARUTI SUZUKI dealer.
WA R N I N G
If you see or hear escaping steam,stop the vehicle in a safe place andimmediately turn off the engine to let it cool. Do not open the hood when steam is present. When the steamcan no longer be seen or heard, open the hood to see if the coolant is still boiling. If it is, you must wait until itstops boiling before you proceed.
176

8-7
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
65D614
Warning Triangle
MHO-07-001
In case of vehicle break-down or during emergency stopping, where, your vehiclecould become a potential traffic hazard, keep the warning triangle, provided with your vehicle, on the road free from anyobstacles behind your vehicle so as to warn the approaching traffic, at an approxi- mate distance of 50-100 m. The reflecting side of the triangle should face the on com- ing traffic. Please activate the hazardwarning lamps before alighting the vehicle to keep the warning triangle.
MHO-07-014
Remove the warning triangle carefullyfrom the cover as shown by arrow 1. Open both the reflector arms as shownby arrow and lock the arms with each other with the clip provided in the right arm. Open the bottom stand in counterclock-wise direction as shown by arrow 3. Position the warning triangle behind the vehicle on a plain surface. Reverse the removal procedure for keep- ing inside the cover.
MHO-07-014
WA R N I N G
• It is hazardous to remove the radia- tor cap (or degassing tank cap for adiesel engine) when the water tem- perature is high, because scalding fluid and steam may be blown outunder pressure. The cap should only be taken off when the coolant temperature has lowered.• To help prevent personal injury, keep hands, tools and clothing away from the engine cooling fanand air-conditioner fan (if equipped). These electric fans can automatically turn on without warn- ing.
EXAMPLE
177