clutch SUZUKI FORENZA 2008 1.G Owners Manual

Part No. 99011-85Z04-03E
July, 2007
OWNER’S MANUAL
99011-85Z04-03E FORENZA
Printed in U.S.A.
For further details, see “Engine Oil” in the
“SERVICE AND APPEARANCE CARE” section.See page 5-1
Engine oil with “Starburst” symbolDOT3
ESSO LT71141 or TOTAL ATF H50235
See the “Tire Information Label” located on the driver’s
door lock pillar.
10.0 mm
2008
Made from 100% recycled paper,
except for cover.
Keep With Vehicle At All Times.
Contains Important Information
On Safety, Operation & Maintenance.
SERVICE STATION INFORMATION
Fuel recommendation: Brake and clutch fluid:
Engine oil recommendation: Automatic transmission fluid:
Tire cold pressure:
ENGLISH
Suzuki Red: Magenta 100%, Yellow 100%
Suzuki Blue: Cyan 100%, Magenta 70%

2-13FEATURES AND CONTROLS
85Z04-03E
Starting Your EngineAutomatic Transmission
Move your shift lever to PARK (P) or NEU-
TRAL (N). Your engine won’t start in any
other position – that’s a safety feature. To
restart when you’re already moving, use
NEUTRAL (N) only.
Manual Transmission
The gear selector should be in NEUTRAL
and the parking brake engaged. Hold the
clutch pedal to the floor and start the
engine. Your vehicle won’t start if the clutch
pedal is not all the way down.
Starting Your Engine
1) With your foot off the accelerator pedal,
turn your ignition key to START. When
the engine starts, let go of the key. The
idle speed will go down as your engine
gets warm.2) If it doesn’t start, wait about 15 seconds
and try again to start the engine by
turning the ignition key to START. Wait
about 15 seconds between each try.
When your engine has run about 10
seconds to warm up, your vehicle is
ready to be driven. Don’t “race” your
engine when it’s cold. If the weather is
below freezing (32°F or 0°C), let the
engine run for a few minutes to warm
up.
3) If your engine still won’t start (or starts
but then stops), it could be flooded with
too much gasoline. Try pushing your
accelerator pedal all the way to the floor
and holding it there as you hold the key
in START for about three seconds. If
the vehicle starts briefly but then stops
again, do the same thing, but this time
keep the pedal down for five or six sec-
onds. This clears the extra gasoline
from the engine.
Automatic Transmission OperationIf your vehicle is equipped with an auto-
matic transmission, the shift lever is
located on the console between the seats.
Movement between certain positions
requires pushing the shift lever to the pas-
senger side while shifting. This prevents
you from changing positions unexpectedly
CAUTION
Don’t try to shift to PARK (P) if your
vehicle is moving. If you do, you
could damage the transmission. Shift
to PARK (P) only when your vehicle is
stopped.
CAUTION
Holding your key in START for longer
than 15 seconds at a time will cause
your battery to be drained much
sooner. And the excessive heat can
damage your starter motor. Wait
about 15 seconds between each try
to help avoid draining your battery or
damaging your starter.
CAUTION
Your engine is designed to work with
the electronics in your vehicle. If you
add electrical parts or accessories,
you could change the way the engine
operates. Before adding electrical
equipment, check with your SUZUKI
dealer. If you don’t, your engine
might not perform properly.
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H
O
L
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Starting and Operating Your Vehicle:

2-16
FEATURES AND CONTROLS
85Z04-03E
lamp (MIL) or the HOLD mode light may
come on or may blink. In this situation,
automatic shifting can be canceled or can
default to a severe condition mode.
You should consult your SUZUKI dealer
and have the problem repaired as soon as
possible when this condition occurs.
Hold Mode
You can select this mode to drive with
some characteristics of a manual transmis-
sion. With the HOLD mode turned on, the
automatic transmission will stay in a spe-
cific gear range.
Press the HOLD button on the shift lever to
turn on the HOLD mode.
While on, the HOLD indicator light on the
instrument panel will light up. See “Hold
Mode Light” in section 3. Press the button
again to turn off the HOLD mode, andreturn to normal automatic transmission
operation.
When the hold mode is activated, the
transmission operates as follows:
Function Features of HOLD Mode
Winter function
When a vehicle is on a slippery road such
as one that is covered with snow, mud etc.,
the vehicle can easily overcome the slip-
pery road conditions by activating the hold
mode with the transmission selector lever
in the D, 3 or 2-position.
To avoid busy shifting
Fuzzy logic is applied to avoid busy shifting
in most hilly driving conditions. Using the
HOLD button & shifting into the 3-position
are other ways to avoid busy shifting in
case fuzzy logic is not sufficient.Driving like manual transmission
When in the hold mode condition, you can
use the automatic transmission as a 4-
speed manual transmission.
Manual Transmission OperationFive-Speed
This is your shift pattern.
Here’s how to operate your manual trans-
mission:
FIRST (1):
Press the clutch pedal and shift into FIRST
(1). Then, slowly let up on the clutch pedal
as you press the accelerator pedal.
You can shift into FIRST (1) when you’re
going less than 20 mph (32 km/h). If you’ve
come to a complete stop and it’s hard to
shift into FIRST (1), put the shift lever in
NEUTRAL and let up on the clutch. Press
the clutch pedal back down. Then shift into
FIRST (1).
SECOND (2):
Press the clutch pedal as you let up on the
accelerator pedal and shift into SECOND
N4U2015A
HOLD
Selector Lever
PositionGear range
D2
nd ↔ 3
rd ↔ 4
th
(mainly 4
th gear)
32
nd ↔ 3
rd
(mainly 3rd gear)
22
nd (fixed)
11st (fixed)
S4U2019A
R1
2435
Starting and Operating Your Vehicle:

2-17FEATURES AND CONTROLS
85Z04-03E
(2). Then, slowly let up on the clutch pedal
as you press the accelerator pedal.
THIRD (3), FOURTH (4) and FIFTH (5):
Shift into THIRD (3), FOURTH (4) and
FIFTH (5), the same way you do for SEC-
OND (2). Slowly let up on the clutch pedal
as you press the accelerator pedal.
To stop, let up on the accelerator pedal and
press the brake pedal. Just before the
vehicle stops, press the clutch pedal and
brake pedal, and shift to NEUTRAL.
NEUTRAL:
Use this position when you start or idle
your engine.
REVERSE (R):
To back up, press down the clutch pedal,
lift up the ring on the shift lever and shift
into REVERSE (R). Let up on the clutch
pedal slowly while pressing the accelerator
pedal.
Also, use REVERSE (R), along with the
parking brake, for parking your vehicle.Shift Speed
Parking BrakeThe parking brake lever is located between
the bucket seats.
To set the parking brake, hold the brake
pedal down and pull up on the parking
brake lever. If the ignition is on, the brake
system warning light will come on.
To release the parking brake, hold the
brake pedal down. Pull the parking brakelever up until you can press the release
button. Hold the release button in as you
move the brake lever all the way down.
Winter parking tip
Under cold weather conditions, the parking
brake can freeze in the engaged position.
This is most likely to happen if the brakes
are wet.
If there is a risk that the parking brake may
freeze after driving through water deep
enough to wet brake components or after
having the vehicle washed:
1) Apply the parking brake only tempo-
rarily while you put the gear selector
lever in PARK (P) (for automatic tran-
saxle) or in first or reverse gear (for
manual transaxle).
2) Block the rear wheels with wedge
blocks.
3) Release the parking brake.
CAUTION
Shift into REVERSE (R) only after
your vehicle is stopped. Shifting into
REVERSE (R) while your vehicle is
moving could damage your transmis-
sion. The repairs would not be cov-
ered by your warranty.
WARNING
If you skip a gear when you down-
shift, you could lose control of your
vehicle. You could injure yourself or
others. Don’t shift down more than
one gear at a time when you down-
shift.
N4U2016A
CAUTION
Driving with the parking brake on can
cause your rear brakes to overheat.
You may have to replace them, and
you could also damage other parts of
your vehicle. Verify that the parking
brake is fully released and the brake
warning light is off before driving.
Starting and Operating Your Vehicle:

2-19FEATURES AND CONTROLS
85Z04-03E
2) Turn the key to LOCK and remove the
key from the ignition switch.
3) Remove the hole cover from the shift
lock slot with a screwdriver
4) Insert the key into the shift lock slot and
press and hold it.
5) Shift to NEUTRAL (N).
6) Remove the key from the slot, insert it
into the ignition switch and start the
engine.
7) Apply and hold the regular brake fully
and release the parking brake.
8) Shift to the drive gear you want.
9) Have your vehicle fixed as soon as you
can.
Parking Your Vehicle
(Manual Transmission)Before leaving your vehicle, do the follow-
ing:
1) Hold the brake pedal down and firmly
apply the parking brake.
2) Fully press in the clutch pedal and
place the shift lever into the appropriate
position as stated below:
– When parking on level ground, place
the shift lever into FIRST (1) or
REVERSE (R).
– When parking downhill, place the shift
lever in REVERSE (R).
– When parking uphill, place the shift
lever in FIRST (1).
3) After shifting to the appropriate posi-
tion, turn the ignition key to LOCK,
remove the key and release the clutch.
Parking Over Things That Can Burn
N4U2017A
WARNING
Things that can burn could touch hot
exhaust parts under your vehicle and
ignite. Don’t park over papers,
leaves, dry grass or other things that
can burn.
L3U2020A
Starting and Operating Your Vehicle:

3-7INSTRUMENT PANEL
85Z04-03E
Rear Window Washer/WiperIf your vehicle has this feature, operate the
rear window washer/wiper system by
pushing the windshield wiper/washer lever
away from you. The wiper operates contin-
uously when the lever is in the first posi-
tion.Washer fluid sprays onto the rear window
and the wiper operates continuously when
the lever is pushed to the second position.
Cruise ControlCruise Control
If your vehicle has cruise control, you can
maintain a speed of about 24 mph (39 km/
h) or more without keeping your foot on the
accelerator. This can really help on long
trips. Cruise control does not work at
speeds below 24 mph (39 km/h).
When you apply your brakes, or depress
the clutch pedal if you have a manual
transmission, the cruise control shuts off.Setting Cruise Control
CAUTION
(Continued)
 Check the washer fluid level regu-
larly. Check it often when the
weather is bad.
 Only fill the washer fluid reservoir
3/4 full during cold weather to allow
room for expansion if the tempera-
ture falls low enough to freeze the
solution.
N4U30460A
FASTSLOW
WARNING
 Do not spray washer fluid on the
liftgate window in freezing weather.
 Warm the tailgate window before
you operate the liftgate window
washer.
Washer fluid can form ice on a frozen
liftgate window and obstruct your
vision.
WARNING
Cruise control can be dangerous
where you cannot drive safely at a
steady speed. So, do not use your
cruise control on winding roads or in
heavy traffic.
Cruise control can be dangerous on
slippery roads. On such roads, fast
changes in tire traction can cause
excessive wheel slip, and you could
lose control. Do not use cruise con-
trol on slippery roads.
WARNING
If you leave your cruise control on
when you are not using cruise, you
might hit a button and go into cruise
when you do not want to. You could
be startled and even lose control.
Keep the cruise control switch off
until you want to use cruise control.
Instrument Panel Overview:

3-8
INSTRUMENT PANEL
85Z04-03E
The cruise control pad is located on the
right side of the steering wheel.
1) Press the ON/OFF button to turn cruise
control on.
2) Accelerate to the speed you want.
3) Press the SET button and release it. An
indicator light on the instrument panel
cluster will come on to show you that
the cruise control is on. See “Cruise
Control Light” in this section.
4) Take your foot off the accelerator pedal.
Resuming a Set Speed
Suppose you set your cruise control at a
desired speed and then you apply the
brake pedal, or depress the clutch pedal if
you have a manual transmission. This, of
course, shuts off the cruise control. But
you do not need to reset it. Once you aregoing about 24 mph (39 km/h) or more,
you can tap the RESUME button.
You will go right back up to your chosen
speed and stay there.
If you hold in the RESUME button longer,
the vehicle will keep going faster until you
release the button or apply the brake
pedal. So unless you want to go faster, do
not hold in the RESUME button.
Increasing Speed While Using Cruise
Control
There are two ways to go to a higher
speed:
 Use the accelerator pedal to get to a
higher speed. Press the SET button,
then release the button and the acceler-
ator pedal. You will now cruise at the
higher speed.
 Press the RESUME button. Hold it there
until you get up to the speed you want,
and then release the button. To increase
your speed in very small amounts, tap
the RESUME button and then release it.
Each time you do this, your vehicle will
go about 1 mph (1.6 km/h) faster. The
accelerate feature will only work after
you turn on the cruise control by press-
ing the SET button.
Reducing Speed While Using Cruise
Control
There are two ways to reduce your speed
while using cruise control: Press the SET button until you reach the
lower speed you want, then release it.
 To slow down in very small amounts, tap
the SET button. Each time you do this,
you will go about 1 mph (1.6 km/h)
slower.
Passing Another Vehicle While Using
Cruise Control
Use the accelerator pedal to increase your
speed. When you take your foot off the
pedal, your vehicle will slow down to the
cruise control speed you set earlier.
Using Cruise Control on Hills
How well your cruise control will work on
hills depends upon your speed, load and
the steepness of the hills. When going up
steep hills, you may have to step on the
accelerator pedal to maintain your speed.
When going downhill, you may have to
brake or shift to a lower gear to keep your
speed down. Of course, applying the brake
pedal takes you out of cruise control. Many
drivers find this to be too much trouble and
do not use cruise control on steep hills.
Disengaging Cruise Control
There are two ways to turn off the cruise
control:
 Step lightly on the brake pedal, or
depress the clutch pedal, if you have a
manual transmission.
 Press the ON/OFF button on the cruise
control pad.
G7U3001A
RESUME
ACC
CRUISE
SET
COASTON-OFF
Instrument Panel Overview:

5-6
SERVICE AND APPEARANCE CARE
85Z04-03E
Engine Compartment OverviewWhen you open the hood on the engine, you’ll see the following:
A. Engine Air Cleaner/Filter
B. Engine Oil Filler Cap
C. Brake/Clutch Fluid Reservoir
D. Engine Coolant Surge Tank
E. Underhood Fuse BlockF. B a t t e r y
G. Windshield Washer Fluid Reservoir
H. Power Steering Fluid Reservoir
I. Engine Oil Dipstick
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A
B
D
EG
H
I
F
C
Checking Things Under the Hood:

5-12
SERVICE AND APPEARANCE CARE
85Z04-03E
Hydraulic ClutchThere is one reservoir for both the brake
and the hydraulic clutch fluid. See “Brakes”
in this section for more information.
The hydraulic clutch linkage in your vehicle
is self-adjusting. The master cylinder res-
ervoir is filled with hydraulic fluid.
A fluid loss in this system could indicate a
problem. Have the system inspected and
repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to
determine how often you should check the
fluid level and for the proper fluid. See sec-
tion 6.
How to Check and Add Fluid
To check the fluid level, look on the side of
the reservoir. If the fluid level is betweenthe MIN and the MAX marks on the reser-
voir, the fluid level is correct. The reservoir
is located near the back of the engine com-
partment on the driver’s side of the vehicle.
See “Engine Compartment Overview” in
this section for more information on loca-
tion.
Engine CoolantThe following explains your cooling system
and how to add coolant when it is low. If
you have a problem with engine overheat-
ing, see “Engine Overheating” in this sec-
tion.
What to Use
The cooling system in your vehicle is
designed to use either Dex-cool coolant,
which is red in color, or silicate based cool-
ant, which is blue. These two types of cool-
ant are not compatible with each other and
should never be mixed. Therefore, if the
original coolant in your vehicle’s cooling
system was red, then you should use only
Dex-cool coolant for the life of your vehicle.
If the original coolant in your vehicle's cool-
ing system was blue, then you should use
only silicate based coolant for the life of
your vehicle. Even if the cooling system
has been completely drained before a refill,
do not switch types of coolant.Use a 60/40 mixture of clean, drinkable
water and engine coolant which won’t
damage aluminum parts. If another type of
coolant is used, aluminum parts might be
subject to corrosion.
You can also use a recycled coolant with a
complete coolant flush and refill. If you use
this coolant mixture, you don’t need to add
anything else.
A 60/40 mixture of clean, drinkable water
and proper coolant will:
 Give freezing protection down to –33°F
(–36°C).
 Give boiling protection up to 268°F
(131°C).
 Protect against rust and corrosion.
 Help keep the proper engine tempera-
ture.
 Let the warning lights and gauges work
as they should.
For protection in extremely cold weather
conditions, use a 50/50 mixture of clean,
drinkable water and proper coolant.
WARNING
Do not mix Dex-cool and silicate
based coolant in your coolant sys-
tem.
The mixture can damage the cooling
system.
Checking Things Under the Hood:

5-54
SERVICE AND APPEARANCE CARE
85Z04-03E
Capacities and SpecificationsThe following approximate capacities are
given in English and metric conversions. CapacitiesSpecifications
EngineChassis
ApplicationCapacities
English Metric
Air Conditioning
Refrigerant R-134a1.41 lbs 0.64 kg
Brake/Clutch Fluid 0.53
quarts0.5 L
Engine Coolant 7.9
quarts7.4 L
Engine Oil with Filter 4.2
quarts4.0 L
Fuel Tank 14.5
gallons55.0 L
Power Steering Fluid 1.2
quarts1.1 L
Automatic Transmis-
sion Fluid
(Complete Overhaul)7.3 ± 0.2
quarts6.9 ±
0.2 L
Manual Transmission
Fluid (Complete Drain
and Refill)1.9
quarts1.8 L
Wheel Nut Torque 81 lb-ft 110 N.m
All capacities are approximate. When
adding, be sure to fill to the approximately
level, as recommended in this manual. Engine 2.0 L DOHC (L6)
VIN Code Z
Type 4-Cylinder / In-Line
Valve Train DOHC 16 Valve
Displacement 121.9 in
3 (1,998 cc)
Bore x stroke 3.39 in x 3.39 in
(86 mm x 86 mm)
Compression Ratio 9.6 : 1
Octane Rating 87 (Ron 91) or
higher
Spark
plugType FLR8LDCU
Gap 0.039 in (1.0 mm)
Battery Rating 12V – 55AH
Cold
Cranking
Ampere610 CCA
Front Suspension Type McPherson
Strut Type
Rear Suspension Type Dual Link
Ty p e
Alignment
(Curb
Weight)Front Camber –0°33’ ± 45’
Rear Camber –1°00’ ± 45’
Caster 4°00’ ± 45’
Front Toe-in 0°00’ ± 10’
Rear Toe-in 0°12’ ± 10’