Seat SUZUKI GRAND VITARA 2000 2.G Service Owner's Guide

YH4
GRAND
VITARA
1. Immobilizer Control Module
8G-4 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
IMMOBILIZER CONTROL MODULE
Immobilizer Control Module is installed to the underside of the
instrument panel at the driver's seat side.
As main functions, Immobilizer Control Module checks matching
not only between the Transponder Code transmitted from the igni-
tion key and that registered in Immobilizer Control Module (Up to
4 different Transponder codes can be registered.) but also between
the ECM/Immobilizer Control Module code transmitted from
ECM / PCM and that registered in Immobilizer Control Module. In
addition, it has an on-board diagnostic system (self-diagnosis func-
tion) which is described in ªOn-Board Diagnostic System (Self-
Diagnosis Function)º in this section.
ECM / PCM
As main functions, ECM / PCM not only checks matching of ECM/
Immobilizer Control Module code but also has an on-board diag-
nostic system (self-diagnosis function) as described in ªOn-Board
Diagnostic System (Self-Diagnosis Function)º in this section.
For installation position of ECM / PCM, refer to Section 6E1 or 6E2.
ON-BOARD DIAGNOSTIC SYSTEM
(SELF-DIAGNOSIS FUNCTION)
Immobilizer Control Module and ECM / PCM diagnose troubles
which may occur in the area including the following parts when the
ignition switch is ON.
ECM /
ECM/Immobilizer Immobilizer
Transponder code
PCM: Control Module Control
Coil antenna
code Module:
ECM/Immobilizer

Serial data link
Control Module code
circuit
Serial data link circuit

ECM / PCM
Immobilizer Control

Module

Ignition signal

YH4
GRAND
VITARA
8G-12 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
EXAMPLE: When serial data link wire is defective (Code No.83)
ON
OFFMalfunction
indicator lamp
Code No.83 Code No.83 Code No.83
Time (sec.)
1. Data link connector (DLC)
3) After completing the check, turn ignition switch OFF and discon-
nect service wire from monitor coupler.
[Using SUZUKI scan tool]
1) Turn ignition switch OFF.
2) After setting cartridge to Suzuki scan tool, connect it to data link
connector (DLC) located on underside of instrument panel at
driver's seat side.
Special Tool
(A): 09931-76011 (Suzuki scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 12 pin DLC adapter)
3) Turn ignition switch ON.
4) Read DTC according to instructions displayed on Suzuki scan
tool and print it or write it down. Refer to Suzuki scan tool opera-
tor's manual for further details.
NOTE:

When reading DTC stored in ECM / PCM using Suzuki scan
tool, select ªECMº from the applications menu and ªSU-
ZUKI modeº from the communication mode menu dis-
played on Suzuki scan tool.

If ECM / PCM detects a trouble in both electric fuel injec-
tion system and immobilizer control system, Suzuki scan
tool indicates trouble codes of both systems using Suzu-
ki mode of ECM application.
If communication between Suzuki scan tool and ECM / PCM is
not possible, check if Suzuki scan tool is communicable by con-
necting it to ECM / PCM in another vehicle. If communication is
possible in this case, Suzuki scan tool is in good condition. Then
check data link connector and serial data line (circuit) in the ve-
hicle with which communication was not possible.
5) After completing the check, turn ignition switch OFF and discon-
nect Suzuki scan tool from data link connector (DLC).

YH4
GRAND
VITARA
8G-28 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
1
1. Ignition key with built-in transponder 1. Data link connector (DLC)
HOW TO REGISTER IGNITION KEY
Register the ignition key with a built-in transponder in Immobilizer
Control Module by using the following procedure.
1) Prepare Suzuki scan tool (TECH 1A kit and cartridge for immobi-
lizer control system).
2) With ignition switch OFF, connect Suzuki scan tool to data link
connector (DLC) located on underside of instrument panel at
driver's seat side.
Special Tool
(A): 09931-76011 (Tech 1A)
(B): Immobilizer cartridge
(C): 09931-76030 (16 / 14-pin DLC cable)
NOTE:
For operation procedure of Suzuki scan tool, refer to Suzuki
scan tool operator's manual.
3) Prepare ignition key with a built-in transponder. And then turn
ignition switch ON by using it.
4) Number of Transponder codes for ignition key with a built-in
transponder that can be registered in Immobilizer Control Mod-
ule is limited to 4. If needed, clear all Transponder codes for igni-
tion key with a built-in transponder that have been registered in
Immobilizer Control Module by executing the ªCLR. TRANS
COD (CLEAR TP CODE)º command in the SELECT MODE
menu by using Suzuki scan tool.
NOTE:
When ªCLR. TRANS COD (CLEAR TP CODE)º command is
executed with the malfunction indicator lamp (the lamp for
vehicles equipped with the monitor coupler) ON or the im-
mobilizer indicator lamp (the lamp for vehicle not equipped
with the monitor coupler) ON, it remains ON even after
execution of that command is over. It will start flashing
when the ignition switch is turned OFF once and then
turned ON after some seconds.
5) Using Suzuki scan tool, register Transponder code in Immobiliz-
er Control Module by executing ªENT. TRANS COD (ENT. TP
CODE)º command in SELECT MODE menu.
6) [Vehicle equipped with monitor coupler]
Make sure that malfunction indicator lamp lights when ignition
switch is turned OFF once and then ON.
[Vehicle not equipped with monitor coupler]
Make sure that immobilizer indicator lamp lights when ignition
switch is turned OFF once and then ON.

YH4
GRAND
VITARA
9
BODY SERVICE 9-1
GLASS, WINDOWS AND MIRRORS9- 2 . . . . .
Front Door Glass 9- 2. . . . . . . . . . . . . . . . . . . . .
Front Door Window Regulator 9- 5. . . . . . . . . .
Windshield 9- 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9-12. . . . . . . . . . . . . . . . . . . . .
Rear Door Window Regulator 9-14. . . . . . . . . .
Quarter Window 9-15. . . . . . . . . . . . . . . . . . . . . .
Back Door Glass 9-16. . . . . . . . . . . . . . . . . . . . .
BODY STRUCTURE9-17 . . . . . . . . . . . . . . . . . . .
Front Door Assembly 9-17. . . . . . . . . . . . . . . . .
Rear Door Assembly 9-18. . . . . . . . . . . . . . . . . .
Back Door / Rear Gate Assembly 9-19. . . . . . . .
Hood 9-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender 9-22. . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper 9-23. . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 9-24. . . . . . . . . . . . . . . . . . . . . . . .
Under Body Dimensions 9-25. . . . . . . . . . . . . . .
Body Dimensions 9-26. . . . . . . . . . . . . . . . . . . . .
INSTRUMENTATION AND DRIVER
INFORMATION9-33 . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9-33. . . . . . . . . . . . . . . . . . . . .
SEAT9-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat 9-34. . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat 9-35. . . . . . . . . . . . . . . . . . . . . . . . . . .
PAINT AND COATINGS9-36 . . . . . . . . . . . . . . . .
Anti-Corrosion Treatment 9-36. . . . . . . . . . . . . .
Metal Replacement Parts Finishing 9-37. . . . .
Plastic Parts Finishing 9-58. . . . . . . . . . . . . . . . .
SECURITY AND LOCKS9-59 . . . . . . . . . . . . . . . .
Front Door Lock Assembly 9-59. . . . . . . . . . . . .
Rear Door Lock Assembly 9-61. . . . . . . . . . . . .
Back Door / Rear Gate Lock Assembly 9-62. . .
Key Coding 9-63. . . . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF / CONVERTIBLE TOP9-64 . . . . . . . . .
Sliding Roof (if equipped) 9-64. . . . . . . . . . . . . .
Canvas Top And Topbow Frames 9-71. . . . . . .
EXTERIOR AND INTERIOR TRIM9-72 . . . . . . .
Floor Carpet 9-72. . . . . . . . . . . . . . . . . . . . . . . . .
Head lining 9-73. . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Trim (2 Door Model) 9-75. . . . . . . . . . . . . .
Side Moldings (if equipped) 9-77. . . . . . . . . . . .
Splash Guard (if equipped) 9-78. . . . . . . . . . . .
Roof Rail (if equipped) 9-79. . . . . . . . . . . . . . . .
Roof Molding 9-79. . . . . . . . . . . . . . . . . . . . . . . .
Luggage Under Box 9-80. . . . . . . . . . . . . . . . . .
SECTION 9
BODY SERVICE
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

When body servicing, if shock may be applied to air bag system component parts, remove those parts
beforehand. (Refer to Section 10B.)
NOTE:
Fasteners are important attaching parts in that they could affect the performance of vital components and
systems, and / or could result in major repair expense. They must be replaced with one of the same part
number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used as spe-
cified during reassembly to assure proper retention of these parts.
CONTENTS

YH4
GRAND
VITARA
ªh ± h'º : 1521 mm (59.88 in.)
ªh ± oº : 901 mm (35.47 in.)
ªi ± i'º : 1547 mm (60.91 in.)
ªj ± nº : 806 mm (31.73 in.)
ªj ± j'º : 1511 mm (59.49 in.)
ªj ± oº : 649 mm (25.55 in.)
ªk ± k'º : 1126 mm (44.33 in.)
ªk ± oº : 1350 mm (53.15 in.)
ªl ± l'º : 1491 mm (58.70 in.)
ªl ± oº : 1130 mm (44.49 in.)
ªm ± m'º: 939 mm (36.97 in.)
ªm ± oº : 1725 mm (67.91 in.) Hole to hole distance
ªa ± cº : 982 mm (38.66 in.)
ªb ± b'º : 1390 mm (54.72 in.)
ªb ± c'º : 1406 mm (55.35 in.)
ªb ± cº : 755 mm (29.72 in.)
ªc ± c'º : 1012 mm (39.84 in.)
ªd ± d'º : 1545 mm (60.83 in.)
ªd ± nº : 800 mm (31.50 in.)
ªe ± e'º : 1110 mm (43.70 in.)
ªe ± nº : 1036 mm (40.79 in.)
ªf ± f'º : 1511 mm (59.49 in.)
ªf ± nº : 620 mm (34.41 in.)
ªg ± g'º : 1085 mm (42.72 in.)
ªg ± oº : 1099 mm (43.27 in.)
a. Garnish installation clip hole
b (b'). Front end of front windshield lower installation section
c (c'). Front end of front windshield upper installation section
d. Hole in F door lower hinge at rear
e. Trim installation clip hole
f (f'). Scuff installation hole (at rearmost end)
g (g'). Trim installation hole
h (h'). Hole in R door upper hinge in upper part
i (i'). Hole in R door lower hinge in lower part
j (j'). Rear scuff installation hole (at front end)
k (k'). Trim installation hole
l (l'). R door striker lower section installation hole
m (m'). Trim installation hole
n. Installation hole for F seat front inside
o. Installation hole for F seat rear inside
Opposite side of the point shown in figure
BODY SERVICE 9-27
4 door model

YH4
GRAND
VITARA
a. Hole in F door upper hinge at rear
b. Hole in F door lower hinge at rear
c. Trim installation clip hole
d. ù7 jig hole
e. Scuff installation hole (rearmost end)
f. Hole n R door upper hinge in upper part
g. Hole in R door lower hinge in lower part
h. Assistant grip installation hole
i. Trim installation hole
j. Door striker lower section installation hole
k. F seat belt installation hole
Hole to hole distance
ªa ± dº : 1155 mm (45.47 in.)
ªa ± gº : 1090 mm (42.91 in.)
ªa ± fº : 1046 mm (41.18 in.)
ªb ± fº : 1120 mm (44.09 in.)
ªb ± gº : 1140 mm (44.88 in.)
ªc ± kº : 1245 mm (49.02 in.)
ªd ± eº : 1174 mm (46.22 in.)
ªf ± jº : 839 mm (33.03 in.)
ªg ± jº : 918 mm (36.14 in.)
ªh ± jº : 941 mm (37.04 in.)
ªh ± kº : 1189 mm (46.81 in.)
ªi ± kº : 1309 mm (51.53 in.)
9-28 BODY SERVICE
4 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± c : 981 mm (38.62 in.)
b ± b' : 1390 mm (54.72 in.)
b ± c' : 1404 mm (55.28 in.)
c ± c' : 1008 mm (39.69 in.)
e ± e' : 1110 mm (43.70 in.)
e ± i : 1036 mm (40.79 in.)
f ± i : 688 mm (27.09 in.)g ± g' : 1145 mm (45.08 in.)
g ± h : 1017 mm (40.04 in.)
g ± j : 1078 mm (42.44 in.)
h ± h' : 1338 mm (52.68 in.)
h ± j : 1459 mm (57.44 in.)
j ± k : 548 mm (21.57 in.)
l ± l' : 956 mm (37.64 in.)
a. Garnish installation clip hole
b (b'). Front end of front windshield lower installation section
c (c'). Front end of front windshield upper installation section
d. Hole in F door lower hinge at rear
e. Trim installation clip hole
f (f'). Scuff installation hole (at rearmost end)
g (g'). Trim installation hole
h (h').
11 jig hole
i. Installation hole for F seat front inside
j. Installation hole for F seat rear inside
k (k'). F seat belt installation hole
l (l'). Innermost end of side body installation section
9-30 BODY SERVICE
2 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± d : 1154 mm (45.43 in.)
a ± f : 1150 mm (45.28 in.)
b ± f : 1165 mm (45.87 in.)
c ± e : 1142 mm (44.96 in.)
c ± g : 1246 mm (49.06 in.)
d ± e : 1146 mm (45.12 in.)
a. Hole in door upper hinge at rear
b. Hole in door lower hinge at rear
c. Trim installation clip hole
d.
7 jig hole
e. Scuff installation hole (rearmost end)
f. Door striker lower section installation hole
g. F seat belt installation hole
BODY SERVICE 9-31
2 door model

YH4
GRAND
VITARA
1. Seat cushion
2. Seat back
3. Reclining assy (RH side)
4. Reclining assy (LH side)
5. Seat adjuster (RH outside)
6. Seat adjuster (RH inside)
7. Seat adjuster (LH outside)
8. Seat adjuster (LH inside)
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)
(b): 23 N.m (2.3 kg-m, 17.0 lb-ft)
1. Cover
2. Coupler(b)
9-34 BODY SERVICE
SEAT
FRONT SEAT
REMOVAL
1) Disconnect lead wire(s) at coupler (if equipped). Remove four
mounting bolts fixing front seat to seat rail to remove front seat.
2) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install front seat.
Torque to specifications, as shown.
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)

YH4
GRAND
VITARA
1. Seat cushion
2. Seat back
3. Seat auto lock release handle
4. Seat hinge male
5. Hinge male cover
BODY SERVICE 9-35
REAR SEAT
REMOVAL
1) Remove four mounting bolt to remove seat cushion.
2) Remove four mounting bolts to remove seat back.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install rear seat.
Torque to specifications, as shown.
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)