fuse SUZUKI GRAND VITARA 2000 2.G Service Repair Manual

YH4
GRAND
VITARA
1. Yellow connector of passenger air bag (inflator) module
2. Steering support member
3. Air bag harness
AIR BAG SYSTEM 10B-57
3) Connect Yellow connector of passenger air bag (inflator) mod-
ule, and be sure to lock connector with lock lever.
ii) Connect connector.
ii) Lock connector with lock lever.
4) Install glove box.
5) Install ªAIR BAGº fuse to ªAIR BAGº fuse box.
6) Turn ignition switch to ON and verify that ªAIR BAGº warning
lamp flashes 6 times and then turns off.
If it does not operate as described, perform ªAir Bag Diagnostic
System Checkº in this section.
HANDLING AND STORAGE
SDM
WARNING:
Never power up air bag system when SDM is not rigidly at-
tached to the vehicle. Otherwise, personal injury may result.
CAUTION:
After detecting one time of such collision as to meet deploy-
ment conditions, the SDM must not be used.
Refer to ªDiagnosisº when checking the SDM.

Never attempt disassembly of SDM.

When storing SDM, select a place where neither high tempera-
ture nor high humidity is anticipated and oil, water and dust are
kept off.

If SDM was dropped from a height of 90 cm (3 ft) or more or if it
is found to be damaged or deformed, replace it with a new one.

If installation part of SDM was damaged, repair that part com-
pletely before reinstallation.

All SDM and mounting bracket fasteners must be carefully
torqued and the arrow must be pointed toward the front of the ve-
hicle to ensure proper operation of the air bag system.

YH4
GRAND
VITARA
10B-62 AIR BAG SYSTEM
1. Air bag wire harness
2. Ground
3. SDM case ground
AIR BAG WIRE HARNESS AND CONNECTORS
Air bag wire harness can be identified easily as it is covered with a
yellow protection tube. Be very careful when handling it.

When an open in air bag wire harness, damaged wire harness,
connector or terminal is found, replace wire harness, connectors
and terminals as an assembly.

When installing it, be careful so that the air bag wire harness is not
caught or does not interfere with other parts.

Make sure all air bag system grounding points are clean and
grounds are securely fastened for optimum metal-to-metal con-
tact. Poor grounding can cause intermittent problems that are dif-
ficult to diagnose.
DISPOSAL
Do not dispose of the live (undeployed) air bag (inflator) modules
and the live (inactivated) seat belt pretensioners. When disposal is
necessary, be sure to deploy the air bag according to deployment
procedure described under ªAir Bag (Inflator) Modules Disposalº
and to activate the pretensioner according to activation procedure
described under ªSeat Belt Pretensioners Disposalº.
WARNING:
Failure to follow proper air bag (inflator) module and seat
belt pretensioner disposal procedures can result in air bag
deployment and pretensioner activation which could cause
personal injury. Undeployed air bag (inflator) module and
inactivated seat belt pretensioner must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module and inactivated
seat belt pretensioner contain substances that can cause
severe illness or personal injury if the sealed container is
damaged during disposal.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-71
AIR BAG (INFLATOR) MODULES DISPOSAL
WARNING:
Failure to follow proper air bag (inflator) module disposal procedures can result in air bag deployment
which may cause personal injury. Undeployed air bag (inflator) module must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module contain substances that can cause severe illness or personal
injury if the sealed container is damaged during disposal.
Do not dispose of the live (undeployed) air bag (inflator) modules.
The method employed depends upon the final disposition of the particular vehicle, as noted in ªDeployment Out-
side Vehicleº and ªDeployment Inside Vehicleº in this section.
Deployment Outside Vehicle disposing of the air bag (inflator) module(s) only (i.e., the vehicle itself will be. . . . . .
used again).
Deployment Inside Vehicle scrapping the entire vehicle including the air bag (inflator) module(s).. . . . . . . .
DEPLOYMENT OUTSIDE VEHICLE
Use this procedure when the vehicle itself is used again (only the air bag (inflator) module(s) are disposed of).
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.

To avoid an accidental deployment, this work should be performed by no more than one person.

The procedure should be followed strictly as described here.

Be sure to read ªService Precautionsº in this section for the air bag (inflater) module beforehand.

Never connect deployment harness to any power source before connecting deployment harness to
the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a
power source until the air bag is to be deployed.

Since a large amount of smoke is produced when air bag is deployed, select a well-ventilated area.

The air bag (inflator) module will immediately deploy the air bag when a power source is connected
to it. Wear safety glasses throughout this entire deployment and disposal procedure.

Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to
deployment site to wear suitable ear protection.

Do not deploy driver and passenger air bag (inflator) modules at the same time.
The following procedure requires use of special tool(s) (deployment harness and passenger air bag (inflator) mod-
ule deployment fixture). Do not attempt procedure without it (them).

YH4
GRAND
VITARA
1
2
1. Deployed driver air bag (inflator) module
2. Gloves
For driver air bag (inflator) module
10B-76 AIR BAG SYSTEM
17) Put on a pair of shop gloves to protect your hands from possible
irritation and heat when handling the deployed air bag (inflator)
module.
NOTE:
As a precaution, gloves and safety glasses are recom-
mended to prevent any possible irritation of the skin or
eyes.
18) Disconnect the deployment harness from the air bag (inflator)
module as soon after deployment as possible. This will prevent
damage to the deployment harness due to possible contact
with the hot air bag (inflator) module canister. The deployment
harness are designed to be reused. They should, however, be
inspected for damage after each deployment and replaced if
necessary.
19) Dispose of the deployed air bag (inflator) module through nor-
mal refuse channels after it has cooled for at least 30 minutes
and tightly seal the air bag (inflator) module in a strong vinyl
bag. (Refer to ªDeployed Air Bag (Inflator) Modules Disposalº
in detail.)
20) Wash your hands with mild soap and water afterward.
NOTE:
The remaining steps are to be followed in the unlikely event
that the air bag (inflator) module did not deploy after following
these procedures.
21) Ensure that the deployment harness has been disconnected
from the power source and that its two banana plugs have been
shorted together by fully seating one banana plug into the oth-
er.
22) Disconnect the deployment harness from the air bag (inflator)
module.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-83
SEAT BELT PRETENSIONERS DISPOSAL
WARNING:
Failure to follow proper seat belt pretensioner (retractor assembly) disposal procedures can result in
pretensioner activation which may cause personal injury. Inactivated seat belt pretensioner must not
be disposed of through normal refuse channels.
The inactivated seat belt pretensioner contain substances that can cause severe illness or personal
injury if the sealed container is damaged during disposal.
Do not dispose of the live (inactivated) seat belt pretensioners.
The method employed depends upon the final disposition of the particular vehicle, as noted in ªActivation Outside
Vehicleº and ªActivation Inside Vehicleº in this section.
Activation Outside Vehicle disposing of the seat belt pretension(s) only (i.e., the vehicle itself will be used. . . . . . . .
again).
Activation Inside Vehicle scrapping the entire vehicle including the seat belt pretensioners.. . . . . . . . . .
ACTIVATION OUTSIDE VEHICLE
Use this procedure when the vehicle itself is used again (only the seat belt pretensioner(s) are disposed of).
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.

To avoid an accidental activation, this work should be performed by no more than one person.

The procedure should be followed strictly as described here.

Be sure to read ªService Precautionsº in this section for the seat belt pretensioner beforehand.

Never connect deployment harness to any power source before connecting deployment harness to
the seat belt pretensioner. Deployment harness shall remain shorted and not be connected to a power
source until the pretensioner is to be activated.

The seat belt pretensioner will immediately activate the pretensioner when a power source is con-
nected to it. Wear safety glasses throughout this entire activation and disposal procedure.

Wear suitable ear protection when activating pretensioner. Also, advise those who are in the area
close to activation site to wear suitable ear protection.

Do not activate driver and passenger seat belt pretensioners at the same time.
The following procedure requires use of special tools (deployment harness). Do not attempt procedure without it.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-87
1. Activated seat belt pretensioner
2. Gloves
3. Pretensioner harness
18) In the unlikely event that the seat belt pretensioner did not acti-
vate after following these procedures, proceed immediately
with Steps 23) through 26). If the the seat belt pretensioner did
activate, proceed with Steps 19) through 22).
19) Put on a pair of shop gloves to protect your hands from possible
irritation and heat when handling the activated seat belt preten-
sioner.
NOTE:
As a precaution, gloves and safety glasses are recom-
mended to prevent any possible irritation of the skin or
eyes.
20) Disconnect the deployment harness from the seat belt preten-
sioner as soon after activation as possible. This will prevent
damage to the deployment harness due to possible contact
with the hot seat belt pretensioner canister. The deployment
harness are designed to be reused. They should, however, be
inspected for damage after each activation and replaced if nec-
essary.
21) Dispose of the activated seat belt pretensioner through normal
refuse channels after it has cooled for at least 30 minutes and
tightly seal the seat belt pretensioner in a strong vinyl bag. (Re-
fer to ªActivated Seat Belt Pretensioners Disposalº in detail.)
22) Wash your hands with mild soap and water afterward.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-93
24) Temporarily store the seat belt pretensioner. At that time, be
sure NOT to face its exhaust hole provided side down. It must
face up. Refer to ªService Precautionsº in this section for de-
tails.
25) Contact your local distributor for further assistance.
DEPLOYED AIR BAG (INFLATOR)
MODULES DISPOSAL
WARNING:
Failure to follow proper air bag (inflator) module disposal
procedures can result in air bag deployment which may
cause personal injury. Undeployed air bag (inflator) module
must not be disposed of through normal refuse channels.
The undeployed air bag (inflator) module contains sub-
stances that can cause severe illness or personal injury if
the sealed container is damaged during disposal.
Deployed air bag (inflator) modules (driver/passenger) can be dis-
posed of through normal refuse channels just like any other parts.
For their disposal, however, following points should be noted.

The air bag (inflator) module immediately after deployment is very
hot. Wait for 30 minutes to cool it off before handling it.

Never apply water, oil, etc. to deployed air bag (inflator) module
to cool it off and be careful so that water, oil etc. does not get on
the deployed air bag (inflator) module.

After the air bag (inflator) module has been deployed, the surface
of the air bag may contain a powdery residue. This powder con-
sists primarily of cornstarch (used to lubricate the bag as it in-
flates) and byproducts of the chemical reaction. As with many ser-
vice procedures, you should wear gloves and safety glasses.

When disposing of the deployed air bag (inflator) module, be sure
to seal it in a vinyl bag.

When air bag (inflator) module(s) have been deployed inside the
vehicle which is going to be scrapped, leave them as installed to
the vehicle.

Be sure to wash your hands with mild soap and water after han-
dling it.

YH4
GRAND
VITARA
10B-94 AIR BAG SYSTEM
ACTIVATED SEAT BELT
PRETENSIONERS DISPOSAL
WARNING:
Failure to follow proper seat belt pretensioner (retractor as-
sembly)
disposal procedures can result in pretensioner ac-
tivation which may cause personal injury. Inactivated seat
belt pretensioner must not be disposed of through normal
refuse channels.
The inactivated seat belt pretensioner contains substances
that can cause severe illness or personal injury if the sealed
container is damaged during disposal.
Activated seat belt pretensioners (driver/passenger) can be dis-
posed of through normal refuse channels just like any other parts.
For their disposal, however, following points should be noted.

The seat belt pretensioner immediately after activation is very
hot. Wait for 30 minutes to cool it off before handling it.

Never apply water, oil, etc. to activated seat belt pretensioner to
cool it off and be careful so that water, oil etc. does not get on the
activated seat belt pretensioner.

With many service procedures, gloves and safety glasses should
be worn to prevent any possible irritation of the skin or eyes.

When disposing of the activated seat belt pretensioner alone, be
sure to seal it in a vinyl bag.

When seat belt pretensioners have been activated inside the ve-
hicle which is going to be scrapped, leave them as installed to the
vehicle.

Be sure to wash your hands with mild soap and water after han-
dling it.