a pillar trim SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual

YH4
GRAND
VITARA
1. Eyeleteer
1. Piano string
2. Windshield
3. Windshield knife
BODY SERVICE 9-7
REMOVAL
1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and garnish.
3) Using tape, cover body surface around glass to prevent any
damage.
4) Remove rear view mirror, sunvisor, and front pillar trims (right
& left).
5) If necessary, remove instrument panel. Refer to ªINSTRU-
MENT PANELº in this section.
6) If necessary, remove head lining. Refer to ªHEAD LININGº in
this section.
7) If necessary, remove roof trim. Refer to ªROOF TRIMº in this
section.
8) Remove (or cut) windshield molding all around until windshield
edge comes out.
9) Drill hole with eyeletter through adhesive and let piano string
through it.
10) Cut adhesive all around windshield with piano string.
When using tool to cut adhesive, be careful not to cause dam-
age to windshield. Use wire to cut adhesive along lower part of
windshield.
NOTE:
Use piano string as close to glass as possible so as to pre-
vent damage to body and instrument panel.

YH4
GRAND
VITARA
9-72 BODY SERVICE
1. Front floor carpet
2. Luggage floor carpet
3. Dash panel insulation
1. Dash side trim
2. Front side sill scuffs
3. Center pillar inner lower trim
4. Rear side sill scuff5. Fastener
6. Side sill scuff
7. Rear quarter lower trim
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
FRONT FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushions.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs (4 door model),
center pillar inner lower rims (4 door model), rear side sill scuffs
(4 door model), side sill scuffs (2 door model) and rear quarter
lower trim.
4) Remove parking brake lever cover, console box and console
box front extension.
5) Remove front floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting fol-
lowing point.

When tightening seat belt anchor bolt, refer to Section 10A
ªFRONT SEAT BELTº for tightening torque.
LUGGAGE FLOOR CARPET
Luggage floor carpet is fixed to floor with clips.
REMOVAL
Detach clips, using care not to pull up carpet with force and break
clips. And remove inner trim.
INSTALLATION
Reverse removal sequence to install luggage floor carpet.

YH4
GRAND
VITARA
BODY SERVICE 9-75
1. Canvas top
2. Rear topbow
3. Side body garnish
4. Luggage mat end garnish
5. Assistant grip
6. Sunshade assembly
7. Sunshade hook
8. Front topbow lock
9. Canvas top snap
10. Front seat belt
11. Front pillar trim
12. Rear side inner lower trim
13. Rear side inner upper trim
14. Room light connector
15. Room light harness clamp
16. Roof trim
17. Left-front seat belt
ROOF TRIM (2 DOOR MODEL)
REMOVAL
1) Remove canvas top.
2) Remove rear topbow.
3) Remove side body garnishes.
4) Remove luggage mat end garnish.
5) Remove assistant grips.
6) Remove sunshade assemblies.
7) Remove sunshade hooks.
8) Remove front topbow locks.
9) Remove canvas top snaps.
10) Remove front seat belts.
11) Remove front pillar trims.
12) Remove rear side inner lower trims.
13) Remove rear side inner upper trims.
14) Disconnect room light connector and remove room light har-
ness clamp.
15) Remove roof trim.
CAUTION:
Be very careful not to separate roof trim consists of 4
components when removing. If disassemble it, it could
not be assembled to original unit.

YH4
GRAND
VITARA (A)
For DTC 45
ªA11º
ªA12º
(A)
For DTC 41
STEERING WHEEL 1. Pretensioner
harness
EXAMPLE: For driver side
AIR BAG SYSTEM 10B-45
CODE 41 ± DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH
CODE 45 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH
(Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, remove front
pillar lower trim of applicable side then
disconnect seat belt pretensioner
connector.
2) Check proper connection to applicable
seat belt pretensioner at terminals in ªGº
or ªHº connector.
3) If OK then connect Special Tool (B) to
seat belt pretensioner connector
disconnected at the step 1).
4) With ignition switch ON, is DTC 41 or
45 still current?Go to step 2.1) Ignition switch OFF.
2) Replace seat belt preten-
sioner (Refer to
SECTION 10A).
21) With ignition switch OFF, disconnect
SDM.
2) Check proper connection to SDM at
terminals ªA13º and ªA14º or ªA11º
and ªA12º.
3) If OK then measure resistance between
ªA13º and ªA14º terminals or ªA11º and
ªA12º terminals with connected Special
Tool (B).
4) Is resistance 2.9
or less?Substitute a known-
good SDM and recheck.DTC41:
Repair high resistance or
open in ªPº or ªWº wire
circuit.
DTC45:
Repair high resistance or
open in ªLgº or ªBrº wire
circuit.
Fig. for STEP 1 and 2 Fig. for STEP 2
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA (A)
For DTC 46
ªA11º
ªA12º
(A)
For DTC 42
2. Pretensioner
harnessSTEERING WHEEL
EXAMPLE: For driver side
AIR BAG SYSTEM 10B-47
CODE 42 ± DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE LOW
CODE 46 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT RESISTANCE LOW
(Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, remove front
pillar lower trim of applicable side then
disconnect seat belt pretensioner
connector.
2) Check proper connection to applicable
seat belt pretensioner at terminals in ªGº
or ªHº connector.
3) If OK then connect Special Tool (B) to
seat belt pretensioner connector
disconnected at the step 1).
4) With ignition switch ON, is DTC 42 or
46 still current?Go to step 2.1) Ignition switch OFF.
2) Replace seat belt preten-
sioner (Refer to
SECTION 10A).
21) With ignition switch OFF, disconnect
SDM.
2) Check proper connection to SDM at
terminals ªA13º and ªA14º or ªA11º
and ªA12º.
3) If OK then measure resistance between
ªA13º and ªA14º terminals or ªA11º and
ªA12º terminals with connected Special
Tool (B).
4) Is resistance 1.7
or more?Substitute a known-
good SDM and recheck.DTC42:
Repair short from ªPº wire
circuit to ªWº wire circuit or
from ªPº or ªWº wire circuit to
other wire circuit.
DTC46:
Repair short from ªLgº wire
circuit to ªBrº wire circuit or
from ªLgº or ªBrº wire circuit
to other wire circuit.
Fig. for STEP 1 and 2 Fig. for STEP 2
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA (A)
ªA11º
(A)
1. Pretensioner
harness
For DTC 43
For DTC 47
STEERING WHEEL
EXAMPLE: For driver side
AIR BAG SYSTEM 10B-49
CODE 43 ± DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO GROUND
CODE 47 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO GROUND
(Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, remove front
pillar lower trim of applicable side then
disconnect seat belt pretensioner
connector.
2) Check proper connection to applicable
seat belt pretensioner at terminals in ªGº
or ªHº connector.
3) If OK then connect Special Tool (B) to
seat belt pretensioner connector
disconnected at the step 1).
4) With ignition switch ON, is DTC 43 or 47
still current?Go to step 2.1) Ignition switch OFF.
2) Replace seat belt preten-
sioner (Refer to
SECTION 10A).
21) With ignition switch OFF, disconnect
Special Tool (B) and SDM.
2) Measure resistance between ªA13º or
ªA11º and ªA10º terminals.
3) Is resistance 1 k
or more?Substitute a known-
good SDM and recheck.DTC43:
Repair short ªPº or ªWº wire
circuit to ground.
DTC47:
Repair short from ªLgº or ªBrº
wire circuit to ground.
Fig. for STEP 1 and 2 Fig. for STEP 2
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA (A)
(A)1. Pretensioner
harness
For DTC 44
For DTC 48
STEERING WHEEL
EXAMPLE: For driver side
AIR BAG SYSTEM 10B-51
CODE 44 ± DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT
CODE 48 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT
(Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, remove front pillar
lower trim of applicable side then
disconnect seat belt pretensioner connector.
2) Check proper connection to applicable
seat belt pretensioner at terminals in ªGº or
ªHº connector.
3) If OK then connect Special Tool (B) to
seat belt pretensioner connector
disconnected at the step 1).
4) With ignition switch ON, is DTC 44 or 48
still current?Go to step 2.1) Ignition switch OFF.
2) Replace seat belt
pretensioner (Refer
to SECTION 10A).
21) With ignition switch OFF, disconnect Special
Tool (B) and SDM.
2) Measure voltage from ªA14º or ªA12º
terminal to body ground.
3) With ignition switch ON, is voltage 1 V or
less?Substitute a known-
good SDM and recheck.DTC44:
Repair short ªPº or ªWº
wire circuit to power
circuit.
DTC48:
Repair short from ªLgº or
ªBrº wire circuit to power
circuit.
Fig. for STEP 1 and 2 Fig. for STEP 2
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
1. Air bag harness
2. Seat belt pretensioner harness
For driver side
AIR BAG SYSTEM 10B-89
ACTIVATION INSIDE VEHICLE
Use this procedure when scrapping the entire vehicle including the seat belt pretensioners.
CAUTION:
When vehicle itself will be used again, activate pretensioner outside vehicle according to ªActivation
Outside Vehicleº, for activating it inside will cause the center pillar inner garnish and their vicinity to
be deformed.
Failure to observe this CAUTION may require unneeded vehicle inspection and repair.
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.

To avoid an accidental activation, this work should be performed by no more than one person.

The procedure should be followed strictly as described here.

Be sure to read ªService Precautionsº for the seat belt pretensioner beforehand.

Never connect deployment harness to any power source before connecting deployment harness to
the seat belt pretensioner. Deployment harness shall remain shorted and not be connected to a power
source until the pretensioner is to be activated.

The seat belt pretensioner will immediately activate the pretensioner when a power source is con-
nected to it. Wear safety glasses throughout this entire activation and disposal procedure.

Wear suitable ear protection when activating pretensioner. Also, advise those who are in the area
close to activation site to wear suitable ear protection.

Do not activate driver and passenger seat belt pretensioners at the same time.
1) Turn ignition switch to ªLOCKº, remove key and put on safety
glasses.
2) Remove all loose objects from front seats and instrument panel.
3) Remove both side (driver and passenger side) front pillar lower
trims and disconnect seat belt pretensioner harnesses from air
bag harness.
4) Confirm that each seat belt pretensioner is securely mounted.