SUZUKI GRAND VITARA 2002 2.G Service Workshop Manual

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-35
BASE OF COLUMN1. Paper
STEERING
WHEEL
CODE 22 ± DRIVER AIR BAG INITIATOR CIRCUIT RESISTANCE LOW (Page 2 of 2)
STEPACTIONYESNO
31) With ignition switch OFF, disconnect Special
Tool (B) then reconnect contact coil connector
located near the base of the steering column.
2) Remove driver air bag (inflator) module from
steering wheel (Refer to SECTION 3C1).
3) Check proper connection to driver air bag
(inflator) module at terminals in ªDº connector.
4) If OK then connect Special Tool (B) to driver air
bag (inflator) module disconnected at step 2).
5) With ignition switch ON, is DTC 22 current?1) Ignition switch OFF.
2) Replace contact coil
assembly (Refer to
SECTION 3C1).1) Ignition switch OFF.
2) Replace driver air
bag (inflator)
module (Refer to
SECTION 3C1).
Fig. for STEP 1 and 2 Fig. for STEP 2
Fig. for STEP 3
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
: Shorting bar
: Air bag harness
1. SDM
2. Contact coil assembly
3. Driver air bag (inflator) module
10B-36 AIR BAG SYSTEM
CODE 24 ±DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO GROUND (Page 1 of 2)
CAUTION:

When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).

When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.

When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage measured at driver air bag initiator circuit is below a specified value for specified time.
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, disconnect contact
coil connector located near the base of the
steering column.
2) Check proper connection to contact coil at
terminals in ªCº connector.
3) If OK then connect Special Tool (B) to contact
coil connector disconnected at step 1).
4) With ignition switch ON, is DTC 24 current?Go to step 2.Go to step 3 on the
next page.
21) With ignition switch OFF, disconnect Special
Tool (B) and SDM.
2) Measure resistance between ªA6º and ªA10º
terminals.
3) Is resistance 1 k
or more?Substitute a known-
good SDM and recheck.Repair short from ªGº or
ªG/Rº wire circuit to
ground.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-37
(A)BASE OF COLUMN
STEERING
WHEEL
CODE 24 ±DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO GROUND (Page 2 of 2)
STEPACTIONYESNO
31) With ignition switch OFF, disconnect Special
Tool (B) then reconnect contact coil connec-
tor located near the base of the steering
column.
2) Remove driver air bag (inflator) module from
steering wheel (Refer to SECTION 3C1).
3) Check proper connection to driver air bag
(inflator) module at terminals in ªDº
connector.
4) If OK then connect Special Tool (B) to driver
air bag (inflator) module disconnected at
step 2).
5) With ignition switch ON, is DTC 24 current?1) Ignition switch OFF.
2) Replace contact coil
assembly (Refer to
SECTION 3C1).1) Ignition switch OFF.
2) Replace driver air bag
(inflator) module
(Refer to SECTION
3C1).
Fig. for STEP 1 and 2 Fig. for STEP 2
Fig. for STEP 3
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
: Shorting bar
: Air bag harness
1. From ignition switch
2. ªAIR BAGº fuse in ªAIR BAGº fuse box
3. SDM
4. Contact coil assembly
5. Driver air bag (inflator) module
10B-38 AIR BAG SYSTEM
CODE 25 ± DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT (Page 1 of 2)
CAUTION:

When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).

When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.

When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage measured at driver air bag initiator circuit is above a specified value for specified time.
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, disconnect contact
coil connector located near the base of the
steering column.
2) Check proper connection to contact coil at
terminals in ªCº connector.
3) If OK then connect Special Tool (B) to contact
coil connector disconnected at step 1).
4) With ignition switch ON, is DTC 25 current?Go to step 2.Go to step 3 on the
next page.
21) With ignition switch OFF, disconnect Special
Tool (B) and SDM.
2) Measure voltage from ªA7º terminal to body
ground.
3) With ignition switch ON, is voltage 1 V or less?Substitute a known-
good SDM and
recheck.Repair short from ªGº or
ªG/Rº wire circuit to
power circuit.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-39
(A)
STEERING
WHEELBASE OF COLUMN
CODE 25 ± DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT (Page 2 of 2)
STEPACTIONYESNO
31) With ignition switch OFF, disconnect Special
Tool (B) then reconnect contact coil connector
located near the base of the steering column.
2) Remove driver air bag (inflator) module from
steering wheel (Refer to SECTION 3C1).
3) Check proper connection to driver air bag
(inflator) module at terminals in ªDº connector.
4) If OK then connect Special Tool (B) to driver
air bag (inflator) module disconnected at
step 2).
5) With ignition switch ON, is DTC 25 current?1) Ignition switch OFF.
2) Replace contact coil
assembly (Refer to
SECTION 3C1).1) Ignition switch OFF.
2) Replace driver air bag
(inflator) module
(Refer to SECTION
3C1).
Fig. for STEP 1 and 2 Fig. for STEP 2
Fig. for STEP 3
Special Tool
(A): 09932-76010
(B): 09932-75010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
: Air bag harness
1. From main fuse
2. Ignition switch
3. ªAIR BAGº fuse in ªAIR BAGº fuse box
4. SDM
10B-40 AIR BAG SYSTEM
CODE 31 ± POWER SOURCE VOLTAGE HIGH (Page 1 of 2)
CAUTION:

When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).

When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.

When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The power source voltage to SDM is above specified value for specified time.

YH4
GRAND
VITARA
(A)
AIR BAG SYSTEM 10B-41
CODE 31 ± POWER SOURCE VOLTAGE HIGH (Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, disconnect SDM.
2) Check proper connection to SDM at
ªA16º terminal.
3) If OK then ignition switch ON, and then check
voltage from ªA16º terminal on SDM harness
connector to body ground.
4) Is voltage 14 V or less?Go to step 2.Check Charging System
and repair as necessary.
(Refer to SECTION 6H
ªChanging Systemº)
21) With ignition switch OFF, reconnect SDM
2) With ignition switch ON, is DTC 31 current?Substitute a known-
good SDM and recheck.Check Charging System
and repair as necessary.
(Refer to SECTION 6H
ªChanging Systemº)
Fig. for STEP 1
Special Tool
(A): 09932-76010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
1. From main fuse
2. Ignition switch
3. ªAIR BAGº fuse in ªAIR BAGº fuse box
4. SDM : Air bag harness
10B-42 AIR BAG SYSTEM
CODE 32 ± POWER SOURCE VOLTAGE LOW (Page 1 of 2)
CAUTION:

When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).

When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.

When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The power source voltage is below an approx. 8 V for specified time.

YH4
GRAND
VITARA
(A)
AIR BAG SYSTEM 10B-43
CODE 32 ± POWER SOURCE VOLTAGE LOW (Page 2 of 2)
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) Measure voltage on battery.
2) Is voltage 11 V or more?Go to step 2.Check Charging System
and repair as necessary.
(Refer to SECTION 6H
ªChanging Systemº)
21) With ignition switch OFF, disconnect SDM.
2) Check proper connection to SDM at ªA16º
terminal.
3) If OK then ignition switch ON, and then check
voltage from ªA16º terminal on SDM harness
connector to body ground.
4) Is voltage 8 V or more?Go to step 4.Go to step 3.
31) With ignition switch OFF, disconnect ignition
connector (ªFº connector) in air bag harness.
2) Check proper connection at terminal in ªFº
connector.
3) If OK then ignition switch ON, and then check
voltage from terminal in ªFº connector on main
harness to body ground.
4) Is voltage 8 V or more?Repair poor connec-
tion, high resistance
in ªBI/Rº or ªBI/Bº
circuit of air bag
harness or
ªAIR BAGº fuse.Possibly faulty points are
as follows. Check each of
them and repair as
necessary.

Circuit from battery to
ªFº connector

Charging System
(Refer to SECTION
6H ªChanging Systemº)
41) With ignition switch OFF, reconnect SDM
2) With ignition switch ON, is DTC 32 current?Substitute a known-
good SDM and
recheck.Check Charging System
and repair as necessary.
(Refer to SECTION 6H
ªChanging Systemº)
Fig. for STEP 2
Special Tool
(A): 09932-76010
NOTE:
Upon completion of inspection and repair work, perform following items.
1) Reconnect all air bag system components, ensure all components are properly mounted.
2) Clear diagnostic trouble codes (refer to ªDiagnostic Trouble Code (DTC) Clearanceº), if any.
3) Repeat ªAir Bag Diagnostic System Check Flow Tableº, referring to p.10B-11 to confirm that the trouble
has been corrected.

YH4
GRAND
VITARA
1. SDM
2. Passenger seat belt pretensioner
3. Driver seat belt pretensioner
: Shorting bar
: Air bag harness
10B-44 AIR BAG SYSTEM
CODE 41 ± DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH
CODE 45 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH
(Page 1 of 2)
CAUTION:

When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).

When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.

When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The resistance of driver or passenger seat belt pretensioner initiator circuit is above a specified value for specified
time.