width SUZUKI GRAND VITARA 2004 2.G Service Workshop Manual

YH4
GRAND
VITARA
3F-2 WHEELS AND TIRES
The metric term for tire inflation pressure is the kilopascal (kPa).
Tire pressures will usually be printed in both kPa and psi on the Tire
Placard. Metric tire gauges are available from tool suppliers. The
chart, left table, converts commonly used inflation pressures from
kPa to psi.kPakgf / cm2psi
160
180
200
220
240
260
280
300
320
3401.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.423
26
29
32
35
38
41
44
47
50
Conversion:1 psi = 6.895 kPa
1 kgf / cm
2 = 98.066 kPa
WHEELS REPLACEMENT
Wheels must be replaced if they are bent, dented, have excessive
lateral or radial runout, leak air through welds, have elongated bolt
holes, if lug nuts won't stay tight, or if they are heavily rusted.
Wheels with greater runout than shown in left figure may cause ob-
jectional vibrations.
Wheels for replacement must be equivalent to the originally
equipped wheels in load capacity, diameter, rim width, off-set and
mounting configuration. A wheel of improper size or type may affect
wheel and bearing life, brake cooling, speedometer / odometer cal-
ibration, ground clearance to the body and chassis.
To measure the wheel runout, it is necessary to use accurate dial
indicator. The tire may be on or off the wheel. The wheel should be
installed to the wheel balancer of the like for proper measurement.
Take measurements of both lateral runout and radial runout at both
inside and outside of the rim flange. With dial indicator set in place
securely, turn the wheel one full revolution slowly and record every
reading of the indicator.
When the measured runout exceeds the specification and correc-
tion by the balancer adjustment is impossible, replace the wheel.
If the reading is affected by welding, paint or scratch, it should be
ignored.
Lateral runout limit ªaº: 1.20 mm (0.047 in.)
Radial runout limit ªbº: 1.20 mm (0.047 in.)
METRIC LUG NUTS AND WHEEL STUDS
All models use metric lug nuts and wheel studs (size M12 x 1.25).

YH4
GRAND
VITARA
1. Molding
2. Fastener
1. Molding
2. Adhesive
3. Glass
ªAº: Primer for molding
1. Rubber sucker grip
9-10 BODY SERVICE
7) Using new brush, apply sufficient amount of primer for glass
along glass surface to be adhered to body.
NOTE:

Be sure to refer to maker's instruction for proper han-
dling and drying time.

Do not apply primer on outside of ceramic coated sur-
face.

Do not touch primer coated surface.
Width ªbº: 18 ± 19 mm (0.71 ± 0.75 in.)
ªcº: 16 ± 17 mm (0.63 ± 0.67 in.)
ªdº: 24 mm (0.94 in.)
ªeº: 27 mm (1.06 in.)
8) Apply primer for molding along molding surface all around as
shown in figure.
9) Apply adhesive referring to figure at the left.
NOTE:

Start from bottom side of glass.

Be careful not to damage primer.

Height of adhesive applied to lower side should be high-
er than that of other three sides.
Upper, right and left sides
Width ªeº : Approx. 11 mm (0.43 in.)
Height ªfº : Approx. 17 mm (0.67 in.)
ªgº : Approx. 25 mm (0.98 in.)
Distance ªhº : Approx. 16 mm (0.63 in.)

Press glass against body quickly after adhesive is ap-
plied.

Use of rubber sucker grip is helpful to hold and carry
glass after adhesive is applied.

Perform steps 9) to 10) within 10 min. to ensure sufficient
adhesion.

Be sure to refer to adhesive maker's instruction for prop-
er handling and drying time.
10) Holding rubber sucker grips, place glass onto body by aligning
mating marks marked in step 3) and press it.

YH4
GRAND
VITARA
BODY SERVICE 9-15
1. Fastener
2. Glass
3. Molding
4. Adhesive
5. Primer
QUARTER WINDOW
REMOVAL AND INSTALLATION
Refer to ªWINDSHIELDº section as removal and installation proce-
dures and cautions are basically the same. However, note the fol-
lowing.
NOTE:

Before applying primer to glass edge, install molding ac-
cording to installing position shown in figure.

Observe following precautions when applying adhesive
along glass edge.
±Adhesive should be applied evenly especially in height.
±Be careful not to damage primer.
±Press glass against body quickly after adhesive is applied.
Height ªbº : 12 mm (0.47 in.)
Width ªdº : 16 mm (0.63 in.)
ªcº : 8 mm (0.31 in.)
Clearance ªeº : 1 mm (0.04 in.)

YH4
GRAND
VITARA
9-16 BODY SERVICE
1. Molding
2. Glass
3. Fastener
1. Molding
2. Glass
3. Primer
4. Adhesive
5. Fastener
1. Door sealing cover
BACK DOOR GLASS
REMOVAL AND INSTALLATION
Refer to ªWINDSHIELDº section as removal and installation proce-
dures and cautions are basically the same. However, note the fol-
lowing.
NOTE:

Before applying primer to glass edge, install molding ac-
cording to installing position shown in figure.

Observe following precautions when applying adhesive
along glass edge.
±Adhesive should be applied evenly especially in height.
±Be careful not to damage primer.
±Press glass against body quickly after adhesive is applied.
Height ªbº : 15 mm (0.59 in.)
Width ªcº : 8 mm (0.31 in.)
Width ªdº : 16 mm (0.63 in.)
Clearance ªeº : 1 mm (0.04 in.)

When replacing back door, coat replacement door inside
with wax for proper anticorrosive treatment. Refer to ªUN-
DER COATING / ANTI-CORROSION COMPOUND APPLICA-
TION AREAº in this section.

Apply sealing compound to peripheral of door hem area and
reinstall door sealing cover.

When weatherstrip is hardened and water leaks have devel-
oped, replace it.

YH4
GRAND
VITARA
9-42 BODY SERVICE
Sealant width ªWº: more than 5 mm
between a and b
ªAº: Apply sealant
ªBº: Brush treatment
ªCº: Wipe sealant away
1. Sealant application area
2. Outside of body 2, ªAº
Vehicle produced in IWATA

YH4
GRAND
VITARA
ªAº: Apply sealant
ªBº: Brush treatment
ªCº: Wipe sealant away
ªDº: Role sealant between d and eSealant width ªWº: more than 5 mm between c and d
1. Sealant application area
Vehicle produced in IWATA
BODY SERVICE 9-43

YH4
GRAND
VITARA
ªAº: Apply sealant Sealant width ªWº: more than 5 mm between c and d
Vehicle produced in IWATA
9-44 BODY SERVICE

YH4
GRAND
VITARA
Sealant width ªWº: more than 5 mm
between a and b
ªAº: Apply sealant
1. Sealant application area
2. Outside of body Be free from protrude
of sealant outside from
this line
Vehicle produced in CAMI
BODY SERVICE 9-45

YH4
GRAND
VITARA
9-46 BODY SERVICE
Sealant width ªWº: more than 5 mm
between a and b,
between c and d
ªAº: Apply sealant
1. Sealant application area
Vehicle produced in CAMI

YH4
GRAND
VITARA
9-50 BODY SERVICE
Sealant width ªWº: more than 5 mm Be free from protrude
of sealant outside from
this line.
ªAº: Apply sealant