steering SUZUKI GRAND VITARA 2008 3.G Inspection And Maintenance Manual

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under
Severe Driving
Conditions ........................................................................\
... 7-5
Drive Belt ........................................................................\
..... 7-7
Engine
Oil and Filter ........................................................... 7-8
Engine Coolant ..............................................................•..... \
7-13
Air Cleaner ., ........................................................................\
. 7-16
Spark Plugs ........................................................................\
. 7-17
Gear
Oil .................................................... ; ........................... 7-19
Clutch Pedal ........................................................................\

7-21 _
Automatic Transmission (AT) Fluid .................................. 7-21
Fuel Filter (Diesel engine) .................................................. 7-23
Brakes ........................................................................\
.......... 7-23
60G41 0 Steering ........................................................................\
........ 7-25
Power Steering
(if equipped) ............................................. 7-25
Tires ........................................................................\
.............. 7-26
Battery ........................................................................\
.......... 7-28
Fuses ...........................................
: ........................................ 7-30
Headlight Aiming ................................................................. 7-35
Head
Light Washer Fluid .................................................... 7-35
Bulb Replacement ............................................................... 7-35
Wiper Blades ....................................................................... \
7-42
Windshield Washer Fluid ................................................... 7-46
Air Conditioning System .................................................... 7-46

Downloaded from www.Manualslib.com manuals search engine EMISSION CONTROL SYSTEM *4-1 . Crankcase ventiiation -system .. *4'-2.-Fuel evaporatlve-em'issiOn control system -
BRAKE *5'-1. Brake discs and pads (front, rear) - . Brakedrunls and shoes -(if equippedf -*i)-2:Brake hoses arid pipes . --. -5:3. Brake-flu-iCl ---------------
i):4:-l3-rake lever and cable CHASSIS AND BODY '-S:1:Clutch ---~----
6-2. Tires *6:3. ",ii,rheels-*6-4. Drive shafts/Propeller shafts 'i3Tsuspensionsysiem -­-~6-if Steering-system ---.
*6-7. Manual transmission oil
*6-S. -Transfer- oil --. *6-9. Differentiai oil -6~ 6.~ Automatic transmission' -~
Check, -*Replacement
Check, -Adjustment -
(I:
1stJ"§.OQ9=k...m:~njYf
(R: 1st 15000 km-only)­
'Fluid-Ievel -------
*
Fluidc::hange' * Fll.Jid hOse . ,----
km (x1000) 15
miles (x1000)l 9
months I 12
-(Class 1] ---~--I--[Class 1] ..
INSPECTION AND MAINTENANCE
--I
30 18
24
. -_" . ----. -
I I
1-
I 45 60 75 I 90 I 27 36 I 45 I 54
36 48 I 60 I 72
~I---~ --l-':--I: '-~ --1--T . ,--~--------~ I - - -
I
------------.-----------'If------------1'1'----. -------,-R-'(1sffS066 km only) ------. -, 1--1--.---------._---
-------~..:----------~ ---T
.--, -Ft'or I
'-"T --1---
i
._-
.-. ---T
I -1-
I--T I - I
I
I
T I -----I -1---r
I '---R---
-----------_________ ~4_._
--, -Replace every 165000 km (99000 miles). -.. ----- . --.---------------. --'I' -,--.-. .. .. , .. -.. '--' "-1 -f 6-1 i. 'AII'hitches, hinges and locks . *6-f2~Power steerTng (if equipped) --_., _._._-"- ----,--------.---~---'--"----------.-----,--.--------.. --T ----.. -· .. -------1----'-"1
*6-13. Air conditioner filter element (if equipped) R I R
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble it or throw it into a fire. Avoid storing. it
near a heater or heating device'. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
7-4

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
Drive Belt
A WARNING
When the engine is running, keep
hands, hair, clothing, tools, etc. away from the moving fan and drive belts.
(For Gasoline Engine Model) Make sure the drive belt tension is correct. If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces­
sive
belt wear can result. When you press the belt with your thumb midway between the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
(For
2.0 L, 2.4 Lor 3.2 L gasoline engine) Check the accessory drive belt only for
damage. You do not need check it for ten­sion as it has an automatic tensioner.
If you need to replace or adjust the belt have it done by your SUZUKI dealer.
(For Diesel Engine Model) The drive belt tension is adjusted automat­ically.
7-7
L4 1.6 L
L4 2.0 L
GE DEF:
7-9 mm (0.28 -
0.35 in.)
ADS
DEF: 9-10 mm (0.35 -0.39 in.)
->: 100 N (10 kg, 22 Ibs) press ADS: Accessory drive belt GE: Generator DEF: Deflection PS: Power steering pump AC: Air conditioner compressor AC
64J177

Downloaded from www.Manualslib.com manuals search engine L4 2.4 L
ADS
GE
V63.2 L
GE
..... : 100 N (22Ibs, 10 kg) press ADS: Accessory drive belt GE: Generator PS: Power steering pump AC: Air conditioner compressor
AC
INSPECTION AND MAINTENANCE
Engine Oil and Filter
Specified Oil
(For Gasoline Engine Model)
1.6 L or 2.4 L engine
10W-40
10W·30
(1~~ ~'lY-~Q W·20
°C -30 -20
-10
0 10
20 I I I
I I
I of -22
-4 14 32 50 68
(1) Preferred
:>
:>
S 30 40 I I 86 104
63J266
Be sure that the engine oil you use comes
under the quality classification of SG, SH, SJ, SL or SM. Select the appropriate oil viscosity according to the above chart.
79K041 SAE OW-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
7-8

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
Parking Brake
EXAMPLE
Ratchet tooth specification "b": 5th -7th Lever pull force (1): 200 N (20 kg, 44 Ibs)
54G109
Check the parking brake for proper adjust­
ment by counting the number of clicks made by the ratchet teeth as you slowly pull up on the parking brake lever to the
point of full engagement. The parking brake lever should stop between the speci­
fied ratchet teeth and the rear wheels
should be securely locked. If the parking brake is not properly adjusted or the
brakes drag after the lever has been fully released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
7-25
Steering
EXAMPLE
Steering wheel play "c": 0-30 mm (0.0 -1.2 in.)
\! "c"
{)
7BKOBO
Check the play of the steering wheel by gently turning it from left to right and mea­
suring the distance that it moves before
you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the
amount of free play is outside the specifi­
cation or you find anything else to be wrong, an inspection must be performed by your SUZUKI dealer.
Power Steering (if equipped)
(1) UPPER (2) LOWER
(1)
(2)
64J155
Check the steering box case, vane pump and hose connections for leaks or damage.
Power Steering Fluid Check the fluid level by looking at the res­ervoir in the engine compartment when the fluid is cold (about room temperature).
Check that the fluid
level is between the (1) and (2) lines. If the fluid level is near the (2) line, fill it up to the (1) line with an auto­
matic transmission fluid eauivalent to DEXRON®-II, DEXRON@-IIE or DEXRON®-III. Do not overfill.

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
A WARNING
Hitting curbs and running over rocks
can damage tires and affect wheel
alignment.
Be sure to have tires and
wheel alignment checked periodically by your SUZUKI dealer.
4) Check for loose wheel nuts. 5) Check that there are no nails, stones or
other objects sticking into the tires.
A WARNING
• Your SUZUKI is equipped with tires
which are all the same type and
size. This is important to ensure
proper steering and handling of the
vehicle. Never mix tires of different
size
or type on the four wheels of
your vehicle. The size and type of
tires used should
be only those
approved by SUZUKI as standard or optional equipment for your
vehicle.
• Replacing the wheels and tires
equipped on your vehicle with cer­tain combinations of aftermarket
wheels and tires can significantly
change the steering
and handling
characteristics of your vehicle. • Therefore, use only those wheel and tire combinations approved by SUZUKI as standard or optional
equipment for your vehicle.
7-27
CAUTION
Replacing the original tires with tires of a different size may result in false
speedometer or odometer readings.
Check with your
SUZUKI dealer
before purchasing replacement tires
that differ
in size from the original
tires.
Tire Rotation Vehicle equipped with 225nOR16 tires
have a spare wheel and tire that are the
same size as the wheels and tires on the
vehicle, and
can use a 5-tire rotation as
shown in the example below.
5-tire rotation
L: Left hand drive R: Right hand drive
65D445
A WARNING
Never perform a 5-tire rotation when
the type and size of the spare wheel and tire are not the same as the other
wheels and tires equipped on your
vehicle.
Vehicle equipped with 225/65R17 tires
have a spare wheel and tire that are a dif­ferent size than the wheels and tires on the vehicle, and must use a 4-tire rotation as
shown in the example below.
4-tire rotation
Front
65D459
To avoid uneven wear of your tires and to
prolong their life, rotate the tires as illus­trated. Tires should be rotated every 10000 km (6000 miles). After rotation, adjust front
and rear tire pressures to the specification