ron SUZUKI GRAND VITARA 2012 Owners Manual

7-7INSPECTION AND MAINTENANCE
79K21-03E
Maintenance Recommended under Severe Driving ConditionsIf the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that appli-
cable maintenance operation be performed at the particular interval shown in the chart below.
Severe condition code
A – Repeated short trips
B – Driving on rough and/or muddy roads
C – Driving on dusty roads
D – Driving in extremely cold weather and/or on salted roads
E – Repeated short trips in extremely cold weather
H – Towing a trailer
Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
A – C D E H Engine oil and oil filter REvery 5000 km (3000 miles)
or 3 months
A B – D – H Exhaust pipes and mountings IEvery 10000 km (6000 miles)
or 6 months
– – C – – – Air cleaner filter element *1IEvery 5000 km (3000 miles)
or 3 months
REvery 25000 km (15000 miles)
or 15 months
– – C – – – Canister air suction filter REvery 100000 km (60000 miles)
or 60 months
ABC– – HBrake discs and pads (front)
Brake drums and shoes (rear)IEvery 10000 km (6000 miles)
or 6 months
– B – D E H Propeller shafts/Drive shafts IEvery 10000 km (6000 miles)
or 6 months
– B – – E H Manual transmission oil REvery 25000 km (15000 miles)
or 15 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

7-17INSPECTION AND MAINTENANCE
79K21-03E
65D434
You should inspect spark plugs periodically
for carbon deposits. When carbon accu-
mulates on a spark plug, a strong spark
may not be produced. Remove carbon
deposits with a wire or pin and adjust the
spark plug gap.
To access the spark plugs:
1) Remove the engine cover.
2) Disconnect the coupler (1) while push-
ing the release lever.
3) Remove the bolt.
4) Pull the ignition coil out.
80G093
Gear OilSpecified Gear OilWhen replacing gear oil, use gear oil with
the appropriate viscosity and grade as
shown in the charts below. We highly rec-
ommend you use SAE 75W-90 gear oil
(SAE 80W-90 for front differential oil, rear
differential oil and transfer gear oil).
Transmission/Extension case
54G095
Differential/Transfer case
65D594
CAUTION
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the speci-
fied plugs, refer to the
“SPECIFICATIONS” section at the
end of this book. If you wish to use a
brand of spark plug other than the
specified plugs, consult your SUZUKI
dealer.1.0 – 1.1 mm
(0.039 – 0.043 in.)
Engine Coolant: 1, 2
Windshield Washer Fluid: 3

7-18
INSPECTION AND MAINTENANCE
79K21-03E
Manual transmission
52D087
Transfer case
66J005
(1) Oil filler and level plug
(2) Oil drain plugExtension case (2WD)
66J165
(1) Oil filler and level plug
(2) Oil drain plug API GRADE
Transmission/
Extension caseGL-4
Transfer case
GL-5
(Hypoid gear oil)
DifferentialFront
Rear
(1)
(2)
(2)(1)
Windshield Washer Fluid: 3
Air Cleaner: 1, 2

7-19INSPECTION AND MAINTENANCE
79K21-03E
Front differential
79K133
Rear differential
79K134
(1) Oil filler and level plug
(2) Oil drain plug
Gear Oil Level CheckThe manual transmission, transfer gears,
extension case and differentials (front and
rear) are lubricated with gear oil. To check
the gear oil level in any of the above loca-
tions, use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.
Gear Oil ReplacementTo change the gear oil in the manual trans-
mission, transfer case, extension case or
differential(s), use the following procedure:
1) Remove the oil filler plug (1).
2) Remove the drain plug (2), drain the oil
and reinstall the drain plug.
3) Pour new gear oil of the specified type
through the filler hole until the oil level
reaches the bottom of the filler hole.
4) Reinstall the filler plug.
(1)
(2)
(1)
(2)
WARNING
After driving the vehicle, gear oil tem-
perature may be high enough to burn
you. Wait until the oil filler plug is
cool enough to touch with your bare
hands before inspecting or replacing
gear oil.
CAUTION
When tightening these plugs, apply
sealing compound “SUZUKI Bond
No. 1217G” or equivalent to the plug
threads to prevent oil leakage and
tighten them to the specified torque
shown below.
Spark Plugs: 1, 2
Brakes: 6

7-20
INSPECTION AND MAINTENANCE
79K21-03E
Tightening torque
Clutch Pedal
64J154
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with DOT3 brake fluid.
Automatic Transmission
FluidSpecified FluidUse an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.Fluid Level CheckYou must check the fluid level with the
automatic transmission fluid at normal
operating temperature.
To check the fluid level:
1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal
operating temperature.
2) Then drive for ten more minutes. Oil Filler
PlugOil Drain
Plug
Manual
transmission23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Tr a n s f e r23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Extension
case23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Front
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Rear
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
CAUTION
Driving with too much or too little
fluid can damage the transmission.
CAUTION
Be sure to use the specified auto-
matic transmission fluid. Using auto-
matic transmission fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transmis-
sion of your vehicle.
Brakes: 6

7-24
INSPECTION AND MAINTENANCE
79K21-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering Wheel
78K080
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount
of free play is outside the specification or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
Power Steering (if equipped)
64J155
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or damage.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the (1)
and (2) lines. If the fluid level is near the (2)
line, fill it up to the (1) line with an auto-
matic transmission fluid equivalent to ATF
DEXRON
®-II (Esso JWS 2326) or
DEXRON®-III. Do not overfill. Ratchet tooth specification “b”
5th – 7th
200 N (44 lbs, 20 kg)
“b”
EXAMPLE
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE
(1)
(2)
Tires: 6

7-27INSPECTION AND MAINTENANCE
79K21-03E Tire Inflation Pressure
Tire inflation pressure should be
checked when the tire is cold. “Cold
tire inflation pressure” is the pressure
in a tire that has been driven less than
1 mile (1.6 km) or has been standing
for three hours or more.
54G307
The front, rear and spare tire pressure
specifications for your vehicle are
shown below and are listed on the Tire
and Loading Information Label, which
is located on the driver’s door lock pil-
lar. The Tire and Loading Information
Label contains the following informa-
tion:
 Seating Capacity
 Maximum Allowed Combined
Weight of Occupants and Cargo
 Original Tire Size Recommended Cold Tire Inflation
Pressure of Original Tires
NOTE:
The tire inflation pressure will change
due to changes in atmospheric pres-
sure, temperature or tire temperature
when driving. To reduce the chance
that the low tire pressure warning light
will come on due to normal changes in
temperature and atmospheric pres-
sure, it is important to check and
adjust the tire pressures when the tires
are cold. Tires that appear to be at the
specified pressure when checked after
driving, when the tires are warm, could
have pressure below the specification
when the tires cool down. Also, tires
that are inflated to the specified pres-
sure in a warm garage may have pres-
sure below the specification when the
vehicle is driven outside in very coldtemperature. If you adjust the tire
pressure in a garage that is warmer
than the outside temperature, you
should add 1 psi to the recommended
cold tire inflation pressure for every
10°F difference between garage tem-
perature and outside temperature.
Measuring air pressure
Use the following steps to achieve
proper tire inflation:
1) Identify the recommended tire pres-
sure on the vehicle’s Tire and Load-
ing Information Label or in the
owner’s manual.
2) Remove the valve cap from the tire
valve stem.
3) Using a reliable pressure gauge,
measure the tire inflation pressure
by pressing the tire gauge firmly
onto the valve to get a pressure
measurement. Remember that
inflation pressures should be
checked when the tires are “cold”,
meaning before they have been
driven one mile or after sitting for
three hours or more allowing the
tire to cool to ambient air tempera-
ture.
4) If the air pressure is too high, slowly
release the air by pressing on the
tire valve stem with the edge of the
Recommended Cold Tire Inflation
Pressures
Front Tires230 kPa
33 psi
Rear Tires230 kPa
33 psi
Spare230 kPa
33 psi
Tires: 6

7-31INSPECTION AND MAINTENANCE
79K21-03E Tire Rotation
4-tire rotation
65D459
To avoid uneven wear of your tires and
to prolong their life, rotate the tires as
illustrated. Tires should be rotated as
recommended in the periodic mainte-
nance schedule. After rotation, adjust
front and rear tire pressures to the
specification listed on your vehicle’s
Tire and Loading Information Label.
WARNING
Rust or dirt on a wheel, or on the
parts to which it is fastened, can
make wheel nuts become loose
after a time. The wheel could
come off and cause an accident.
When you change a wheel,
remove any rust or dirt from
places where the wheel attaches
to the vehicle. In an emergency,
you can use a cloth or a paper
towel to do this; but be sure to
use a scraper or wire brush later,
if you need to, to get all the rust
or dirt off.
WARNING
Vehicle equipped with P225/
65R17 tires have a spare wheel
and tire that are a different size
than the wheels and tires on the
vehicle. The spare wheel and tire
on these vehicles are intended for
temporary emergency use only.
The wheel is painted yellow to
remind you that the wheel and
tire are for temporary use only.
Continuous use of this spare can
result in tire failure and loss of
control. Always observe these
precautions when using this
spare:
 Be aware that your vehicle will
handle differently with this tem-
porary spare.
 Do not exceed 80 km/h (50 mph)
speed.
 Replace the temporary spare
with a standard tire and wheel
as soon as possible.
 Do not operate your vehicle in
“4H LOCK” or “4L LOCK” with
this temporary spare.
(Continued)
Tires: 6

7-33INSPECTION AND MAINTENANCE
79K21-03E
Recommended Inflation Pressure –
the cold tire inflation pressure recom-
mended by a manufacturer.
Rim – metal support for a tire or tire
and tube assembly upon which the tire
beads are seated.
Vehicle Capacity Weight – the rated
cargo and luggage load plus 68 kilo-
grams (150 lbs) times the vehicle’s
designated seating capacity.
Vehicle Maximum Load on the Tire –
the load on an individual tire that is
determined by distributing to each axle
its share of the maximum loaded vehi-
cle weight and dividing by two.
Vehicle Normal Load on the Tire – the
load on an individual tire that is deter-
mined by distributing to each axle its
share of the curb weight, accessory
weight, and normal occupant weight
(distributed in accordance with Table 1
shown below) and dividing by 2.TABLE 1 – Occupant Loading and
Distribution For Vehicle Normal
Load For Various Designated Seat-
ing Capacities
Vehicle LoadingYour vehicle was designed for specific
load capacities. The load capacities of
your vehicle are indicated by the
Gross Vehicle Weight Rating (GVWR),
the Gross Axle Weight Rating (GAWR,
front and rear), and the total load
capacity, the seating capacity, and the
cargo load capacity. The GVWR and
GAWR (front and rear) are listed on
the Safety Certification Label which is
located below the driver’s side door
latch striker. The total load capacity
and seating capacity are listed on the
Tire and Loading Information Labelwhich is located below the Safety Cer-
tification Label. The cargo load capac-
ity can be determined as described
below.
Cargo Load Capacity – Maximum
weight of cargo and luggage that the
vehicle can safely carry. Cargo load
capacity is the difference between the
total load capacity of the vehicle and
the total combined weight of all vehicle
occupants. Refer to “Steps for Deter-
mining Correct Load Limit” for details
on how to determine cargo load
capacity.
GVWR – Maximum permissible overall
weight of the fully loaded vehicle
(including all the occupants, accesso-
ries and cargo plus the trailer tongue
weight if towing a trailer).
GAWR – (Front and Rear) Maximum
permissible weight on an individual
axle.
Seating Capacity – Maximum number
of occupants the vehicle is designed to
carry.
NOTE:
Even though the number of occupants
is within the seating capacity, you still
must make sure that you do not Designated
seating
capacity,
number of
occupantsVehicle
normal
load,
number of
occupantsOccupant
distribution
in a
normally
loaded
vehicle
2 through 4 2 2 in front
5 through 10 3 2 in front,
1 in sec-
ond seat
Fuses: 7

7-34
INSPECTION AND MAINTENANCE
79K21-03E
exceed the total load capacity of the
vehicle.
Total Load Capacity – Maximum per-
missible weight a vehicle can carry
including the weight of all the occu-
pants, accessories, cargo, plus trailer
tongue weight (if towing a trailer).
The weight of any accessories already
installed on your vehicle at the time of
purchase, or that you or the dealer
install after purchase, must be sub-
tracted from the total load capacity to
determine how much capacity remains
available for occupants, cargo, and
trailer tongue weight (if towing a
trailer). Contact your dealer for further
information.
Actual weight of the loaded vehicle
and actual loads at the front and rear
axles can only be determined by
weighing the vehicle using a vehicle
scale. To measure the weight and
load, try making your vehicle to a high-
way weighing station, shipping com-
pany or inspection station for trucks,
etc. Compare these weights to the
GVWR and GAWR (front and rear)
listed on the Safety Certification Label.
If the gross vehicle weight or the load
on either axle exceeds these ratings,
you must remove enough weight tobring the load down to the rated
capacity.
Steps for Determining Correct Load
Limit
1) Locate the statement “The com-
bined weight of occupants and
cargo should never exceed XXX kg
or XXX lbs” on your vehicle’s plac-
ard.
2) Determine the combined weight of
the driver and passengers that will
be riding in your vehicle.
3) Subtract the combined weight of
the driver and passengers from
XXX kg or XXX lbs.
4) The resulting figure equals the
available amount of cargo and lug-
gage load capacity. For example, if
the “XXX” amount equals 1400 lbs
and there will be five 150 lb passen-
WARNING
Never overload your vehicle.
Overloading your vehicle can
cause damage to your tires and
lead to poor steering and braking
which can result in an accident.
The gross vehicle weight (sum of
the weights of the loaded vehicle,
driver and passengers) must
never exceed the Gross Vehicle
Weight Rating (GVWR) listed on
the Safety Certification Label. In
addition, never distribute a load
so that the weight on either the
front or rear axle exceeds the
Gross Axle Weight Rating
(GAWR) listed on the Safety Certi-
fication Label.
WARNING
 Always distribute cargo evenly.
 To avoid personal injury or
damage to your vehicle, always
secure cargo to prevent it from
shifting if the vehicle moves
suddenly.
 Place heavier objects on the
floor and as far forward in the
cargo area as possible. Never
pile cargo higher than the top of
the seatbacks.
Fuses: 7