steering SUZUKI IGNIS 2021 Workshop Manual

7-16
INSPECTION AND MAINTENANCE
75RM4-01E
Interval: This interval should be judged byodometer reading or months, whichever
comes first. km (x1000) 20 40 60 80 100 120
miles (x1000) 12.5 25 37.5 50 62.5 75 months 12 24 36 48 60 72EMISSION CONTROL SYSTEM*4-1. PCV valve ––– I ––*4-2.
Fuel evaporative emission control system
–
–
–
–
–
I
BRAKE
*5-1.
Brake discs and pads (front)
I
I
I
I
I
I
Brake drums and shoes (rear) –I–I–I
*5-2.
Brake hoses and pipes
–
I
–
I
–
I
5-3. Brake fluid Check, *Replacement – R – R – R
5-4.
Brake lever and cable
Check, *Adjustment (1st 20000 km only)
I
–
–
–
–
–
CHASSIS AND BODY
*6-1.
Clutch (Cable control type)
I
I
I
I
I
I
6-2. Tires/Wheels IIIIII
*6-3.
Wheel bearings
–
I
–
I
–
I
*6-4. Drive axle boots/Propeller shafts (4WD) –I–I–I
*6-5.
Suspension system
–
I
–
I
–
I
*6-6. Steering system –I–I–I
*6-7.
Manual transaxle oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
6-9.
Continuously variable transaxle (CVT)
Fluid level
–
I
–
I
–
I
*6-10. Transfer oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
*6-11. Rear differential oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
6-12. All latches, hinges and locks –I–I–I*6-13.
Air conditioner filter element (if equipped)
–
I
R
–
I
R
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping th e absorber, the gas must be released from the absorber
safely. Ask your deal er for assistance.

7-17INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
4WD: 4-wheel driveInterval: This interval should be judged byodometer reading or months, whichever
comes first. km (x1000) 140 160 180 200 220 240
miles (x1000) 87.5 100 112.5 125 137.5 150 months 84 96 108 120 132 144EMISSION CONTROL SYSTEM*4-1. PCV valve –I–––I*4-2.
Fuel evaporative emission control system
–
–
–
–
–
I
BRAKE
*5-1.
Brake discs and pads (front)
I
I
I
I
I
I
Brake drums and shoes (rear) –I–I–I
*5-2.
Brake hoses and pipes
–
I
–
I
–
I
5-3. Brake fluid Check, *Replacement – R – R – R
5-4.
Brake lever and cable
Check, *Adjustment (1st 20000 km only)
–
–
–
–
–
–
CHASSIS AND BODY
*6-1.
Clutch (Cable control type)
I
I
I
I
I
I
6-2. Tires/Wheels IIIIII
*6-3.
Wheel bearings
–
I
–
I
–
I
*6-4. Drive axle boots/Propeller shafts (4WD) –I–I–I
*6-5.
Suspension system
–
I
–
I
–
I
*6-6. Steering system –I–I–I
*6-7.
Manual transaxle oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 40000 km (25000 miles) or 24 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
6-9.
Continuously variable transaxle (CVT)
Fluid level
–
I
–
I
–
I
*6-10. Transfer oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
*6-11. Rear differential oil (4WD) Inspect every 40000 km (25000 miles) or 24 months.
Replace every 160000 km (100000 miles) or 96 months.
6-12. All latches, hinges and locks –I–I–I*6-13.
Air conditioner filter element (if equipped)
–
I
R
–
I
R

7-21INSPECTION AND MAINTENANCE
75RM4-01E
Interval: This interval should be judged byodometer reading or months, whichever
comes first. km (x1000) 10 20 30 40 50 60
miles (x1000) 6.25 12.5 18.75 25 31.25 37.5 months6 1218243036BRAKE*5-1. Brake discs and pads (front) –I–I–I
Brake drums and shoes (rear)
–
–
–
I
–
–
*5-2. Brake hoses and pipes ––– I ––
5-3.
Brake fluid
Check, *Replacement
–
–
–
R
–
–
5-4. Brake lever and cable
Check, *Adjustment (1st 20000 km only)
– I ––––
CHASSIS AND BODY *6-1. Clutch (Cable control type) –I–I–I6-2.
Tires/Wheels
–
I
–
I
–
I
*6-3. Wheel bearings –I–I–I
*6-4.
Drive axle boots/Propeller shafts (4WD)
–
–
–
I
–
–
*6-5. Suspension system ––– I ––
*6-6.
Steering system
–
–
–
I
–
–
*6-7.
Manual transaxle oil Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–
R
–
R
–
R
6-9. Continuously variable transaxle (CVT) Fluid level – I – I – I
*Fluid deterioration check*
2
–
I
–
I
–
I
*Fluid change Replace every 70000 km (43750 miles).
*6-10.
Transfer oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
*6-11.
Rear differential oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
6-12.
All latches, hinges and locks
–
–
–
I
–
–
*6-13. Air conditioner filter element (if equipped)*
3
–I–I–R
WA R N I N G
The shock absorbers are filled with high pressure gas. Never at tempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping th e absorber, the gas must be released from the absorber
safely. Ask your deal er for assistance.

7-22
INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
4WD: 4-wheel drive
NOTE:
This table shows the service schedule up to 120000 km (75000 miles).
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart.
*1 Inspect more frequently if the v ehicle is used under dusty conditions.
*2 Check or replace as necessary if you usually drive with high speed or high engine revolutions.
*3 Clean more frequently if the air flow from the air conditioner decreases.Interval: This interval should be judged by odometer reading or months, whichever
comes first. km (x1000) 70 80 90 100 110 120
miles (x1000) 43.75 50 56.25 62.5 68.75 75 months 42 48 54 60 66 72BRAKE*5-1. Brake discs and pads (front) –I–I–I
Brake drums and shoes (rear)
–
I
–
–
–
I
*5-2. Brake hoses and pipes –I–––I
5-3.
Brake fluid
Check, *Replacement
–
R
–
–
–
R
5-4. Brake lever and cable
Check, *Adjustment (1st 20000 km only)
––––––
CHASSIS AND BODY *6-1. Clutch (Cable control type) –I–I–I6-2.
Tires/Wheels
–
I
–
I
–
I
*6-3. Wheel bearings –I–I–I
*6-4.
Drive axle boots/Propeller shafts (4WD)
–
I
–
–
–
I
*6-5. Suspension system –I–––I
*6-6.
Steering system
–
I
–
–
–
I
*6-7.
Manual transaxle oil Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–R–R–R
*6-8.
Auto Gear Shift oil
Genuine “SUZUKI GEAR OIL 75W”
Inspect every 20000 km (12500 miles) or 12 months.Replace every 80000 km (50000 miles) or 48 months.
Other than “SUZUKI GEAR OIL 75W”
–
R
–
R
–
R
6-9. Continuously variable transaxle (CVT) Fluid level – I – I – I
*Fluid deterioration check*
2
–
I
–
I
–
I
*Fluid change Replace every 70000 km (43750 miles).
*6-10.
Transfer oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
*6-11.
Rear differential oil (4WD)
Inspect every 20000 km (12500 miles) or 12 months.
Replace every 80000 km (50000 miles) or 48 months.
6-12.
All latches, hinges and locks
–
I
–
–
–
I
*6-13. Air conditioner filter element (if equipped)*
3
–I–I–R

7-23INSPECTION AND MAINTENANCE
75RM4-01E
Drive beltCheck that the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.K12C engine models
The drive belts tension is adjusted auto-
matically.
K12M engine models
75RM359
(1) Front
(2) Rear
(3) Generator
(4) Water pump
(5) Air conditioner compressor
(6) Tensioner pulley
Drive belt deflection
(100 N (10 kg, 22 lbs) press)
(a) 5.2 – 6.0 mm (0.20 – 0.24 in.)
Engine oil and filterSpecified oil K12C engine models
68PM00733
(1) Preferred
Check that the engine oil you use comes
under the quality classification as listed
below:
• ACEA A1/B1, A3/ B3, A3/B4, A5/B5
• API SL, SM, SN
• ILSAC GF-3, GF-4, GF-5
Select the appropriate oil viscosity accord-
ing to the above chart.
WA R N I N G
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
(a) (4)(2) (1)
(3) (6) (5)
C Fo
o-30
-22
-20
10W-40
-4-10
14 32 50 68 86 104 010203040
10W-30
(1)
0W-20, 5W-30
0W-16

7-38
INSPECTION AND MAINTENANCE
75RM4-01E
Parking brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the park ing brake inspected
and/or adjusted by your SUZUKI dealer.
Brake discs and brake drumsBrake disc
(For EU countries)
(Except for EU countries)
Brake drum
If the measured thickness or inner diame-
ter of the most worn part exceeds the
value indicated above, the parts should be
replaced with a new one. The measure-
ment involves disassembling each brake
and requires the use of a micrometer or
caliper, which must be done according to
the instructions described in the relevant
service manual or available from the rele-
vant repair information site.
Steering
75RM035
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without r attling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is not as specified or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
EXAMPLE
Brake location Minimum thickness
Front wheels 18.0 mm (0.71 in.)
Brake location Minimum thickness
Front wheels 15.0 mm (0.59 in.)
Brake location Maximum inner diameter
Rear wheels 181 mm (7.13 in.)
“c”
EXAMPLE

7-40
INSPECTION AND MAINTENANCE
75RM4-01E
52KM110
(1) Tread wear indicator
(2) Indicator location mark
2) Check that the depth of the tread groove is more than 1.6 mm (0.06 in.).
To help you check this, the tires have
molded-in tread wear indicators in the
grooves. When the indicators appear
on the tread surface, the remaining
depth of the tread is 1.6 mm (0.06 in.)
or less and the tire should be replaced.
3) Check for abnormal wear, cracks and damage. Any tires with cracks or other
damage should be replaced. If any tires
show abnormal wear, have them
inspected by your SUZUKI dealer. 4) Check for loose wheel nuts.
5) Check that there are no nails, stones or
other objects sticki ng into the tires.
(1)(2)
EXAMPLE
CAUTION
Hitting curbs and running over rocks
can damage tires and affect wheel
alignment. Have tires and wheel
alignment checked periodically by
your SUZUKI dealer.
WA R N I N G
• Your SUZUKI vehicle is equipped
with tires which are all the same
type and size. This is important to
ensure proper steering and han-
dling of the vehicle. Never mix tires
of different size or type on the four
wheels of your vehicle. The size
and type of tires used should be
only those approved by SUZUKI as
standard or optional equipment for
your vehicle.
• Replacing the wheels and tires
equipped on your vehicle with cer-
tain combinations of aftermarket
wheels and tires can significantly
change the steering and handling
characteristics of your vehicle.
• Therefore, use only those wheel
and tire combinations approved by
SUZUKI as standard or optional
equipment for your vehicle.
NOTICE
Replacing the original tires with tires
of a different size may result in false
speedometer or odometer readings.
Check with your SUZUKI dealer
before purchasing replacement tires
that differ in size from the original
tires.
NOTICE
For 4WD models, replacing a tire with
one of a different size, or using differ-
ent brands among the four tires can
result in damage to the drive train.

7-46
INSPECTION AND MAINTENANCE
75RM4-01E
*1: Models with ENG A-STOP
*2: CVT models with ENG A-STOP
*3: Auto Gear Shift models
*4: Models with Auto-on headlight system
*5: Models with front fog light The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse blows, no electrical
component in the corresponding load
group will function. When replacing the
main fuse, a primary fuse or an individual
fuse, use a genuine S
UZUKI replacement.
To remove a fuse, use the fuse puller pro-
vided in the fuse box. The amperage of
each fuse is shown in the back of the fuse
box cover.
60G111
MAIN FUSE / PRIMARY FUSE
(1) 120 A FL1
(2) 100 A FL2
(3) 80 A FL3
(4) 100 A FL4
(5) 50 A FL5
(6) 150 A FL6
*1
(7) 40 A Power steering
(8) – Blank
(9) 10 A A/C compressor
(10) 25 A Headlight high
*4
(11) 15 A Headlight (Left)
(12) 15 A Headlight (Right)
(13) 30 A Starter motor
(14) 30 A Radiator fan
(15) 30 A Starter motor 2
*2
(16) 40 A Ignition switch 2
(17) – Blank
(18) 30 A T/M pump
*3
(19) 30 A Back-up
(20) – Blank
(21) 15 A Front fog light
*5
(22) 30 A Sub battery
*1
(23) 30 A Blower fan
(24) – Blank
(25) 5 A Starting signal
(26) – Blank
(27) 15 A Headlight high (Left)
*4
(28) 15 A Headlight high (Right)
*4
(29) 15 A T/M
*2
(30) 15 A T/M pump 2
*2
(31) 15 A FI
(32) 40 A ABS motor
(33) 25 A ABS solenoid
(34) – Blank
(35) 10 A T/M 2
*3
(36) 5 A T/M 3
*3
(37) 40 A Ignition switch
EXAMPLE
BLOWN OK

7-47INSPECTION AND MAINTENANCE
75RM4-01E
NOTE:
Check that the fuse box always carries
spare fuses.
Fuses under dashboard
75RM299
80P0185
WA R N I N G
If the main fuse or a primary fuse
blows, have your vehicle inspected
by an authorized SUZUKI dealer.
Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.
EXAMPLE
12 15
28
14
27
13
26 3
16
29 4
17
30 5
18
31 6
19
32 7
20
33 8
21
34 9
22
35 10
23
36 11
24
37 12
25
38
35,0Ν5Υа)86(
(1) 30 A Power window
(2) 10 A Meter
(3) 15 A Ignition coil
(4) 5 A Ignition-1 signal 2
(5) 20 A Shift lever
(6) – Blank
(7) – Blank
(8) 20 A Door lock
(9) 15 A Steering lock
(10) 10 A Hazard (11) 5 A A-STOP controller
(12) 10 A Rear fog lamp
(13) 5 A
ABS/ESP
® control module
(14) 15 A Seat heater
(15) 5 A Ignition-1 signal 3
(16) 10 A Dome light-2
(17) 5 A Dome light
(18) 15 A Radio
(19) 5 A CONT
(20) 5 A Key 2

7-51INSPECTION AND MAINTENANCE
75RM4-01E
Front fog light (if equipped)1) Start the engine. Turn the steeringwheel to the opposite side of the fog
light to be replaced to replace the bulb
easily. Then turn off the engine.
75RM094
2) Remove the clip (1) by prying it off witha flat-bladed screwdriver as shown in
the illustration.
80JM071
3) Open the end of the cover inside thefender. Disconnect the coupler by push-
ing the lock release. Turn the bulb
holder counterclockwise and remove it.
Daytime running light (if equipped)Models with LED headlights
Since special procedures are required, we
recommend you take your vehicle to your
SUZUKI dealer for bulb replacement.
Models with halogen headlights
1) Start the engine. Turn the steering
wheel to the opposite side of the fog
light to be replaced the bulb easily.
Then turn off the engine.
75RM094
2) Remove the clip (1) by prying it off witha flat-bladed screwdriver as shown in
the illustration.
(1)
EXAMPLE
(1F