No start SUZUKI JIMNY 2005 3.G Service Repair Manual

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DTC P0110 (DTC No.18) Intake Air Temp. (IAT) Circuit Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode no scan tool and check DTC.
INSPECTION
DTC DETECTING CONDITION POSSIBLE CAUSE
Low intake air temperature (High voltage-High resistance)
High intake air temperature (Low voltage-Low resistance)“Lg/R” circuit open or shorted to power.
“B/Bl” circuit open
IAT sensor malfunction
ECM malfunction
NOTE:
When DTC P0105 (No.11), P0110 (No.18), P046, P0115 (No.19) and P0120 (No.13) are indicated
together, it is possible that “B/Bl” circuit is open.
Before inspecting, be sure to check that ambient temperature is higher than –40 °C (–40 °F).
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Check IAT Sensor and Its Circuit.
1) Connect scan tool to DLC with ignition
switch OFF. See Fig. 1.
2) Turn ignition switch ON.
3) Check intake air temp. displayed on scan
tool.
Is –40 °C (–40 °F) or 119 °C (246 °F) indicated?Go to Step 3. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.

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DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunc-
tion
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.
DTC DETECTING CONDITION POSSIBLE CAUSE
Low engine coolant temperature (High voltage-High resis-
tance)
High engine coolant temperature (Low voltage-Low resis-
tance)“G/B” circuit open or shorted to power
“B/Bl” circuit open
ECT sensor malfunction
ECM malfunction
NOTE:
When DTC P0105 (No.11), P0110 (No.18), P0115 (No.19), P0120 (No.13) and P0460 are indicated
together, it is possible that “B/Bl” circuit is open.
Before inspecting, be sure to check that coolant temp. meter in combination meter indicates normal
operating temperature (Engine is not overheating).
When this DTC and P1709 are stored together, also clear DTC stored in TCM after completion of
repair.

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DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC. DTC DETECTING CONDITION POSSIBLE CAUSE
Signal voltage high
Signal voltage low“B/Bl” circuit open
“Lg” circuit open or shorted to ground
“B/Bl” circuit open or shorted to power or ground
TP sensor malfunction
ECM malfunction
NOTE:
When DTC P0105 (No.11), P0110 (No.18), P0115 (No.19), P0120 (No.13) and/or P0460 are indicated
together, it is possible that “B/Bl” or “Lg/R” circuit is open.
When this DTC and P1700 are stored together, also clear DTC stored in TCM after completion of
repair.

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DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Mal-
function (Sensor-1)
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON, start engine and keep it at idle for 1 min.
3) Start vehicle and depress accelerator pedal fully for 5 sec. or longer.
4) Stop vehicle.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.
1. Heated oxygen sensor-1 (HO2S-1) heater
DTC DETECTING CONDITION POSSIBLE CAUSE
DTC will set when A or B condition is met.
A :
Low voltage at terminal E19-7 when engine is running
at high load.
B :
High voltage at terminal E19-7 when engine is running
under condition other than above.
✱
✱✱ ✱2 driving cycle detection logic, Continuous monitoring.HO2S-1 heater circuit open or shorted to ground
ECM malfunction
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester.

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INSPECTION
[A] Fig. 1 for Step 2 / [B] Fig. 2 for Step 3Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Check Heater for Operation.
1) Check voltage at terminal E19-7. See Fig. 1.
2) Warm up engine to normal operating tem-
perature.
3) Stop engine.
4) Turn ignition switch ON and Check voltage
at terminal E19-7. See Fig. 1. Voltage
should be over 10 V.
5) Start engine, run it at idle and check voltage
at the same terminal. Voltage should be
below 1.9 V.
Are check results are specified?Intermittent trouble Check
for intermittent referring to
“Intermittent and Poor
Connection” in Section
0A.Go to Step 3.
3 Check Heater of Sensor-1.
1) Disconnect HO2S-1 coupler with ignition
switch OFF.
2) Check for proper connection to HO2S-1 at
“B/W” and “P/B” wire terminals.
3) If OK, then check heater resistance. See
Fig. 2.
Is it 5 – 6.4 Ω at 20 °C, 68 °F?“P/B” wire open or
shorted to ground or poor
connection at E19-7. If
wire and connection are
OK, substitute a known-
good ECM and recheck.Replace HO2S-1.

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DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sen-
sor-2)
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF once and then ON.
2) Clear DTC, start engine and warm up engine to normal operating temperature.
3) Keep it at 2000 r/min for 2 min.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
DTC DETECTING CONDITION POSSIBLE CAUSE
DTC will set when A or B condition it met.
1) Low voltage at terminal E18-4 for specified time after
engine start or while engine running at high load.
2) High voltage at terminal E18-4 while engine running
under other than above condition.
✱
✱✱ ✱2 driving cycle detection logic, continuous monitoring.HO2S-2 heater circuit open or shorted to ground
ECM malfunction

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INSPECTION
Fig. 1 for Step 2Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Check HO2S-2 Heater and Its Circuit.
1) Warm up engine to normal operating tem-
perature.
2) Stop engine.
3) Turn ignition switch ON and check voltage at
terminal E18-4. See Fig. 1. Voltage should
be over 10 V.
4) Start engine, run it at idle and check voltage
at the same terminal after 1 min. from
engine start.
Voltage should be below 1.9 V.
Are check result as specified?Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 3.
3 Check Heater or Sensor-2.
1) Disconnect HO2S-2 coupler with ignition
switch OFF.
2) Check for proper connection to HO2S-2 at
“B/W” and “R/Bl” wire terminals.
3) If OK, then check heater for resistance.
Is it 11.7 – 14.3 Ω at 20 °C, 68 °F?“R/Bl” wire open or
shorted to ground or poor
connection at E18-4. If
wire and connection are
OK, substitute a known-
good ECM and recheck.Replace HO2S-2.

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DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Check vehicle and environmental condition for :
–Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp. : –10 °C, 14 °F or higher
–Intake air temp. : 70 °C, 158 °F or lower
4) Start engine and drive vehicle under usual driving condition (described in DTC confirmation procedure of
DTC P0136) for 5 min. or longer and until engine is warmed up to normal operating temperature.
5) Keep vehicle speed at 30 – 40 mph, 50 – 60 km/h in 5th gear or “D” range for 5 min. or more.
6) Stop vehicle (do not turn ignition switch OFF).
7) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester on a level road.
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag.
Flow Table”.
2 Is there DTC(s) other than fuel system
(DTC P0171 / P0172)?Go to applicable DTC
Diag. Flow Table.Go to Step 3.
3 Check HO2S-1 Output Voltage.
1) Connect scan tool to DLC with ignition switch
OFF. See Fig. 1.
2) Warm up engine to normal operating tempera-
ture and keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing
accelerator pedal 5 to 6 times continuously and
take foot off from pedal to enrich and enlean
A/F mixture).
Does HO2S-1 output voltage deflect between
below 0.3 V and over 0.6 V repeatedly?Go to Step 4. Go to DTC P0130 Diag.
Flow Table (HO2S-1 cir-
cuit check).
4 Check Fuel Pressure (Refer to Section 6E for
details).
1) Release fuel pressure from fuel feed line.
2) Install fuel pressure gauge. See Fig. 2.
3) Check fuel pressure.
Fuel pressure specification
With fuel pump operating and engine at stop :
270 – 310 kPa, 2.7 – 3.1 kg/cm
2, 38.4 – 44.0 psi.
At specified idle speed :
210 – 260 kPa, 2.1 – 2.6 kg/cm
2, 29.8 – 37.0 psi.
Is measured value as specified?Go to Step 5. Go to Diag. Flow Table
B-3 Fuel Pressure
Check.

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DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Check vehicle and environmental condition for :
–Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp. : –10 °C, 14 °F or higher
–Intake air temp. : 70 °C, 158 °F or lower
–Engine coolant temp. : – 10 – 110 °C, 14 – 230 °F
4) Start engine and keep it at idle for 2 min. or more.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.
6) If DTC is not detected at idle, consult usual driving based on information obtained in “Customer complaint
analysis” and “Freeze frame data check”.
INSPECTION
DTC DETECTING CONDITION POSSIBLE CAUSE
Engine under other than high revolution condition
Not on rough road
Engine speed changing rate (below specified value)
Manifold absolute pressure changing rate (below
specified value)
Throttle opening changing rate (below specified
value)
Misfire rate per 200 or 1000 engine revolutions (how
much and how often crankshaft revolution speed
changes) is higher than specified valueEngine overheating
Vacuum leaks (air inhaling) from air intake system
Ignition system malfunction (spark plug(s), high-
tension cord(s), ignition coil assembly)
Fuel pressure out of specification
Fuel injector malfunction (clogged or leakage)
Engine compression out of specification
Valve lash (clearance) out of specification
Manifold absolute pressure sensor malfunction
Engine coolant temp. sensor malfunction
PCV valve malfunction
EVAP control system malfunction
EGR system malfunction
NOTE:
Among different types of random misfire, if misfire occurs at cylinders 1 and 4 or cylinders 3 and 2
simultaneously, it may not possible to reconfirm DTC by using the following DTC confirmation proce-
dure. When diagnosing the trouble of DTC P0300 (Random misfire detected) of the engine which is
apparently misfiring, even if DTC P0300 cannot be reconfirmed by using the following DTC confirma-
tion procedure, proceed to the following Diag. Flow Table.
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester.
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine
Diag. Flow Table”.
2 Is there DTC other than Fuel system (DTC P0171/
P0172) and misfire (DTC P0300 – P0304)?Go to applicable DTC
Diag. Flow Table.Go to Step 3.

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DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.
INSPECTION
DTC DETECTING CONDITION POSSIBLE CAUSE
Knock sensor voltage is 3.91 V or more
Knock sensor voltage is 1.23 V or less“W” circuit open or shorted to ground
Knock sensor malfunction
ECM malfunction
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 1) With engine running, check voltage from
“E19-25” terminal of ECM connector to
body ground. See Fig. 1.
2) Is voltage about 1.25 – 3.75 V?Knock sensor and its cir-
cuit are in good condition.
Intermittent trouble or
faulty ECM.
Recheck, referring to
“Intermittent Trouble” in
Section 0A.Go to Step 3.
3 1) Stop engine.
2) With ignition switch at OFF position, discon-
nect knock sensor connector.
3) With ignition switch at ON position, check
voltage from “W” to body ground terminal of
knock sensor connector. See Fig. 2.
Is it 4 – 5 V?Faulty knock sensor.
Substitute a known-good
knock sensor and
recheck.“W” wire open, shorted to
ground circuit or poor
“E19-25” connection.
If wire and connection are
OK, substitute a known-
good ECM and recheck.