set clock SUZUKI JIMNY 2005 3.G Service Workshop Manual

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Compressor Drive Belt
INSPECTION
Check belt for wear and cracks, and replace as required.
Check belt tension by measuring how much it deflects when
pushed at intermediate point between compressor pulley (1)
and crankshaft pulley (2) with about 100 N (10 kg, 22 lb)
force.
If belt tension is out of above specification, adjust belt ten-
sion according to the following procedures.
Deflection of compressor drive belt
“a” : 6 – 9 mm (0.24 – 0.35 in.)
ADJUSTMENT
For Vehicle With P/S
1) Loosen tension pulley bolts (3) and set hexagon wrench (4)
to hexagon hole.
2) Turn tension pulley (5) counterclockwise by hexagon wrench
in order to obtain above specified tension.
3) Tighten tension pulley bolts (3) to specified torque.
Tightening torque
Tension pulley bolts
(a) : 25N·m (2.5 kg-m, 18.0 lb-ft)
For Vehicle Without P/S
1) Loosen tension pulley tightening nut (6).
2) Adjust belt tension by tighten or loosen tension pulley adjust-
ing bolt (7) in order to obtain above specified tension.
3) Tighten tension pulley tightening nut (6).
[A] : Vehicle with P/S
[B] : Vehicle without P/S

Downloaded from www.Manualslib.com manuals search engine 1B-26 AIR CONDITIONING (OPTIONAL)
2) Connect Low charging hose (1) and High charging hose (2)
of the manifold gauge set (3) in position. Thus open refriger-
ant container valve (4) to purge the charging line.
3) Open the high pressure side valve (5) and charge refrigerant
to system.
4) After a while, open the low pressure side valve (6) and close
the high pressure side valve (5).
5) Start engine and keep engine speed at 1500 r/min. Then,
operate air conditioning.
6) Charge A/C system with refrigerant in vapor state. At this
time, refrigerant container should be held upright.
7) When refrigerant container (3) is emptied, use the following
procedure to replace refrigerant container with a new refrig-
erant container (3).
a) Close low pressure valve.
b) Replace empty container (3) with a refrigerant container
which has been charged with refrigerant. When using
refrigerant container tap valve (4), use the following proce-
dure for replacement.
i) Retract needle (1) and remove refrigerant container tap
valve (4) by loosening its plate nut (2).
ii) Install previously-removed refrigerant container tap valve
(4) to a new refrigerant container (3).
c) Purge any air existing in center charging hose
When using refrigerant container tap valve, use the follow-
ing procedure to purge air.
i) Once fully tighten refrigerant container tap valve (1), and
then loosen (open) plate nut (2) slightly.
ii) Open low pressure side valve (3) of manifold gauge set
(4) a little.
iii) As soon as refrigerant comes out with a “hiss” through a
clearance between refrigerant container and tap valve,
tighten plate nut (2) as well as low pressure side valve (3).
iv) Turn handle of tap valve (1) clockwise so that its needle is
screwed into the new container to make a hole for refriger-
ant flow. WARNING:
Make sure that high pressure side valve is closed
securely.

Downloaded from www.Manualslib.com manuals search engine 3B1-6 POWER STEERING (P/S) SYSTEM (If equipped)
Power Steering Belt Check
INSPECTION
Check that belt is free from any damage and properly fitted
in pulley groove.
Check belt tension by measuring how much it deflects when
pushed at mid-point between pulley with about 10 kg (22 lb)
force.
Deflection of oil pump belt
“a” : 6 – 9 mm (0.25 – 0.35 in.)
Power Steering Belt Tension Adjustment
1) Loosen tension pulley bolts (3) and set hexagon wrench to
hexagon hole (5).
2) Turn tension pulley counterclockwise by hexagon wrench in
order to obtain above specification.
3) Tighten tension pulley bolts to specified torque.
Tightening torque
Tension pulley bolts
(a) : 25 N·m (2.5 kg-m, 18.0 lb-ft)
Power Steering Fluid Level Check
With engine stopped check fluid level indicated on P/S fluid reser-
voir (1) or level gauge (3), which should be between MAX and
MIN marks. If it is lower than lower limit (MIN), replenish fluid up
to upper limit (MAX) mark.
1. P/S pump pulley 4. A/C compressor pulley (if equipped)
2. Crank pulley
CAUTION:
Make sure to use an equivalent of DEXRON
®-II,
DEXRON
®-IIE or DEXRON®-III for P/S fluid.
Fluid level should be checked when fluid is cool before
starting engine.
2. Cap

Downloaded from www.Manualslib.com manuals search engine 3C-8 STEERING WHEEL AND COLUMN
3) Tighten steering shaft nut to specified torque.
Tightening torque
Steering shaft nut (a) : 33 N·m (3.3 kg-m, 23.5 lb-ft)
4) Install steering wheel pad (for vehicle without air bag system)
or driver air bag (inflator) module (for vehicle with air bag
system) as follows.
For vehicle without air bag system
–For TYPE A
a) Connect horn connector.
b) Install steering wheel pad.
–For TYPE B
a) To install the pad, hook (1) the upper part of the pad to the
pawl of the steering wheel and push in the lower part of the
pad until it fits to the set spring securely.
For vehicle with air bag system
a) Install driver air bag (inflator) module to steering wheel.
Refer to “Driver Air Bag (Inflator) Module” in this section.
Centering contact coil (for vehicle with air bag sys-
tem)
1) Check that vehicle’s wheels (front tires) are set at straight-
ahead position.
2) Check that ignition switch is at “LOCK” position.
3) Turn contact coil counterclockwise slowly with a light force till
contact coil will not turn any further. NOTE:
After installing the steering wheel, turn the steering
wheel about 1 full rotation so that the cancel cam pin fits
into the pin hole in the steering wheel and then check the
turn signal lever for proper function.
NOTE:
Contact coil can turn about 5 turns at maximum, that is, if
it is at the center position, can turn about two and a half
turns both clockwise and counterclockwise.

Downloaded from www.Manualslib.com manuals search engine CHARGING SYSTEM 6H-17
Specifications
Battery
55B24R TYPE

38B20R TYPE
Generator
Tightening Torque Specification
Rated capacity 36 AH/5HR, 12 Volts
Electrolyte 3.1 L (6.55/5.46 US/lmp pt)
Electrolyte S.G. 1.28 when fully charged at 20 °C (68 °F)
Rated capacity 28 AH/5HR, 12 Volts
Electrolyte 2.1 L (4.44/3.70 US/lmp pt)
Electrolyte S.G. 1.28 when fully charged at 20 °C (68 °F)
Type 70 A type
Rated voltage 12 V
Nominal output 70 A
Permissible max. speed 18,000 r/min.
No-load speed 1,300 r/min (rpm)
Setting voltage 14.4 to 15.0 V
Permissible ambient temperature–30 to 90 °C (–22 to 194 °F)
Polarity Negative ground
Rotation Clockwise viewed from pulley side
Fastening partTightening torque
Nm kg-m lb-ft
Body ground bolt 8 0.8 6.0
Generator mounting bolts 23 2.3 16.5
“B” terminal inner nut 4.2 0.42 3.0
“B” terminal outer nut 8 0.8 6.0
Pulley nut 118 11.8 85.5
Rear end frame nuts
4.50.453.5
Rear end cover nuts
Rectifier “B” bolt 3.9 0.39 3.0
Stator stud bolts 8.8 0.88 6.5
Drive end bearing plate screws 2.6 0.26 2.0
Rectifier screws
2.00.201.5
Regulator and brush holder screws
Terminal plate bolt 3.8 0.38 3.0