AIR CO SUZUKI JIMNY 2020 Service Manual

BEFORE DRIVING
Brake system warning light
(CD)
82K170
Three different types of operations exist depending on the vehicle's specification.
• The light comes on briefiy when the igni­tion switch is turned "ON". The light comes on when the parking brake is engaged with the ignition switch "ON". The light comes on under either or both of above two conditions.
The light also comes on when the fiuid in the brake fiuid reservoir falls below the specified level.
The light should go out after starting the engine and fully releasing the parking brake, if the fluid level in the brake fiuid reservoir is adequate.
The light also comes on together with the ABS warning light when the rear brake force control function (proportioning valve function) of the ABS system fails. If the brake system warning light comes on while you are driving the vehicle, it may mean that there is something wrong with
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the vehicle's brake system. If this happens:
1) Pull off the road and stop carefully.
A WARNING
Remember that stopping distance may be longer, you may have to push harder on the pedal, and the pedal may go down farther than normal.
2) Test the brakes by carefully starting and stopping the vehicle on the shoul­der of the road. 3) If you determine that it is safe, drive the vehicle cautiously at low speed to the nearest a SUZUKI dealer for repairs or tow the vehicle to the nearest a SUZUKI dealer for repairs.
A WARNING
If any of the following conditions occur, you should immediately ask a SUZUKI dealer to inspect the brake system. If the brake system warning light does not go out after the engine has been started and the parking brake has been fully released. If the brake system warning light does not come on when the igni­tion switch is turned "ON". If the brake system warning light comes on at any time during vehi­cle operation.
NOTE: Because the brake system is self-adjust­ing, the fluid level will drop as the brake pads become worn. Replenishing the brake fluid reservoir is considered normal periodic maintenance.
NOTE: Parking brake reminder buzzer A buzzer sounds intermittently to remind you to release the parking brake if you start the vehicle without releasing the park­ing brake. Check that the parking brake is fully released and the brake system warn­ing light turns off.

BEFORE DRIVING
Rear passenger's seat belt
reminder light (if equipped)
78RB02087
When the rear passenger does not buckle his or her seat belt, this light will come on and/or blink. For details of the seat belt reminder, refer to "Seat belts and child restraint systems" in this section.
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AIRBAG light
63J030
When the ignition switch is turned "ON", this light comes on for several seconds so you can check that the light is working.
The light will come on and stay on if there is a problem in the airbag system or the seat belt pretensioner system.
A WARNING
If AIRBAG light does not blink or come on briefly when the ignition switch is turned "ON", stays on for more than 10 seconds, or comes on while driving, the airbag system or the seat belt pretensioner system may not work properly, which could result in serious injury in the event of a collision. Have both systems inspected by a SUZUKI dealer.
Malfunction indicator light
65D530
Your vehicle has a computer-controlled emission control system. A malfunction indicator light is provided on the instrument cluster to indicate when it is necessary to have the emission control system serviced. When the ignition switch is turned "ON", this light comes on. When the engine is started, the light goes out.
If the malfunction indicator light comes on or blinks when the engine is running, there is a damage in the emission control sys­tem. Bring the vehicle to a SUZUKI dealer to have the damage fixed.
Also, if this light comes on when the engine is running, there is a problem with the automatic transmission system. Ask a SUZUKI dealer to have the system inspected.

Master warning indicator light
(if equipped)
68PM00278
When the ignition switch is turned "ON", this light comes on briefiy so you can check that the light is working.
When the information display shows warn­ing and indicator messages, this indicator light may also blink.
For details, refer to "Information display" in this section.
4WD indicator light
78RB02078
· This indicator light comes on when the transfer gear and the air locking hubs are switched to 4-wheel drive condition ("4H" or "4L").
When the ignition switch is turned "ON", this 4WD indicator light will come on for a while and then this light will turned on or off according to the drive condition.
If 4WD indicator light continues to blink, there may be a malfunction of the system. If so, have the system inspected by your SUZUKI dealer.
When you shift the transfer lever from "2H" position to "4H" position at a speed of 100 km/h (60 mph) or more, this indicator light blinks.
When you shift transfer lever again while changing the drive condition, this indicator blinks.
BEFORE DRIVING
NOTE: When the drive condition is 4-wheel drive condition and the engine is not running with the ignition switch turned "ON", this 4WD indicator light will come on for a while and then blink. In this situation, when you start the engine and this indicator light comes on, the system does not indicate a malfunction.
Cruise indicator light (if equipped)
81P40090
When the cruise control system is acti­vated, this light comes on.
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BEFORE DRIVING
To turn the lights on or off, twist the knob on the end of the lever. There are four positions:
OFF (1) All lights are off.
AUTO (2) This function works when the ignition switch is turned "ON". The headlights and position lights are turned on and off auto­matically according to the amount of out­side light detected by the sensor. They go out automatically when you turn the igni­tion switch to "ACC" or "LOCK" position.
The light sensor (5) for sensing the amount of outside light is installed on the passen­ger's seat side instrument panel.
When headlights are turned on and the lighting control lever is in "AUTO" position, you can use the high beam assist (if equipped). For details, refer to "High beam assist" in "OPERATING YOUR VEHICLE" section.
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A CAUTION
If the light sensor area of the wind­shield is covered with mud, ice1 or other similar substances, the head­lights and position lights may be turned on even when it is still light outside.
NOTE: Avoid covering the light sensor area of the windshield with a sticker. The sticker may impair the performance of the sen­sor and make the system unable to con­trol operation of the lights correctly. If you turned the ignition switch to "ON" position and "AUTO" position remains selected, the headlights and position lights come on automatically as it gets dark outside, even with the engine not running. Leaving the lights lit for a long time may lead to a completely dis­charged battery.
oOO~ (3) Front position lights, tail lights, license plate lights and instrument lights are on, but headlights are off.
~D (4) Front position lights, tail lights, license plate lights, instrument lights and head­lights are on.
= IO · OFF 01
f,
68PM00230
With the headlights on, push the lever for­ward to switch to the high beams (main beams) or pull the lever toward you to switch to the low beams. When the high beams (main beams) are on, a light on the instrument cluster will come on. To momentarily activate the high beams (main beams) as a passing signal, pull the lever slightly toward you and release it when you have completed the signal.

Wiper and washer operation
When the ignition switch is in "ON" posi­tion, you can use the wiper/washer lever.
When the wipers are under heavy load such as covered by snow, the breaker will be activated and the wipers will stop oper­ating to protect the wiper motor from over­heating. If the wiper stops during operation, do the following methods.
1) Stop the vehicle in a safe place, and turn the engine off. 2) Move the wiper lever and switch to "OFF" position. 3) Remove obstacles such as snow on the wipers. 4) After a while, when the temperature of the wiper motor becomes low enough, the breaker will be reset automatically and the wipers will be able to use.
If you cannot use the wipers after a while, there may be another problem. Ask a SUZUKI dealer to have the wipers inspected.
Windshield wipers
MIST
OFF
INT
LO
HI
78RB02059
To turn the windshield wipers on, move the lever down to one of the three operating positions. In "INT" position, the wipers operate intermittently. The "INT" position is very convenient for driving in mist or light rain. In "LO" position, the wipers operate at a steady low speed. In "HI" position, the wipers operate at a steady high speed. To turn off the wipers, move the lever back to "OFF" position.
Move the lever up and hold it to "MIST" position, the windshield wipers will turn on continuously at low speed.
BEFORE DRIVING
Windshield washer
78RB02060
To spray windshield washer fluid, pull the lever toward you. The windshield wipers will automatically turn on at low speed if they are not already on and your vehicle is equipped with "INT" position.
.A, WARNING
To prevent windshield icing in cold weather, turn on the defroster to heat the windshield before and during windshield washer use. Do not use radiator antifreeze in the windshield washer reservoir. It can severely impair visibility when sprayed on the windshield, and can also damage your vehicle's paint.
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OPERATING YOUR VEHICLE
Daily inspection checklist
Before driving
60A187
1) Check that windows, mirrors, lights and reflectors are clean and unobstructed. 2) Visually check the tyres for the follow-ing points: -the depth of the tread groove -abnormal wear, cracks and damage -loose wheel nuts -existence of foreign material such as nails, stones, etc.
Refer to "Tyres" in "INSPECTION AND MAINTENANCE" section for details. 3) Look for fluid and oil leakage.
3-1
NOTE: It is normal for water to drip from the air conditioning system while and after use.
4) Check that the hood is fully closed and latched. 5) Check the headlights, turn signal lights, brake lights and horn for proper opera­tion. 6) Adjust the seat and head restraint. 7) Check the brake pedal and the parking brake lever. 8) Adjust the mirrors. 9) Check that you and all passengers have properly fastened by the seat belts. 1 0)Check that all warning lights come on as the ignition switch is turned to "ON" position. 11 )Check all gauges. 12)Check that the brake system warning light turns off when the parking brake is released.
Once a week, or each time you fill your fuel tank, perform the following under-hood checks:
1) Engine oil level 2) Coolant level 3) Brake fluid level 4) Battery fluid (acid) level 5) Windshield washer fluid level
6) Hood latch operation Pull the hood release handle inside the vehicle. Check that you cannot open . the hood further without releasing the secondary latch. Close the hood securely after checking for proper latch operation. See the item "All latches, hinges and locks" of "Chassis, body and others" in "Maintenance schedule" in "INSPECTION AND MAINTE­NANCE" section for lubrication sched­ule.
A WARNING
Check that the hood is fully closed and latched before driving. If it is not, it can fly up unexpectedly during driving, obstructing your view and resulting in an accident.
Once a month, or each time you fill your fuel tank, check the tyre pressure using a tyre pressure gauge. Also check the tyre pressure of the spare tyre.

The transmission is a 4-speed (3-speed plus overdrive) automatic transmission. By operating the overdrive off switch, the transmission can be converted to a 3-speed automatic transmission that will not move to the overdrive position. To convert the transmission to the 3-speed mode, push in the overdrive off switch and release it.
To return the transmission to the 4-speed mode, push in the overdrive off switch again:
When the ignition switch is turned to the "ACC" position, the transmission in the 3-speed mode is converted to the 4-speed mode automatically. The 3-speed mode is suitable for the fol­lowing driving conditions: Driving on hilly, winding roads -You can drive more smoothly with less frequent gear changing Going down a steep hill -Some engine braking is provided
If you cannot shift automatic trans­
mission gearshift lever out of "P"
(PARK)
Left hand drive vehicle
(1)
□
78RB03005
The automatic transmission vehicles have an electrically operated park-lock feature. If the vehicle's lead-acid battery is dis­charged, or there is some other electrical failure, the automatic transmission cannot be shifted out of Park in the normal way. Jump starting may correct the condition. If not, follow the procedure described below. This procedure will permit shifting the transmission out of Park.
OPERATING YOUR VEHICLE
1) Be sure the parking brake is firmly applied. 2) If the engine is running, stop the engine. 3) Make sure the key is in "ON" or "ACC" position. 4) Remove the cover (1) over the button. 5) With the knob button (1) pushed by the key or the flat end rod, push the knob button (2) and shift the gearshift lever to the desired position.
This procedure is for emergency use only. If repeated use of this procedure is neces­sary, or the procedure does not work as described, take your vehicle to a SUZUKI dealer for repair.
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OPERATING YOUR VEHICLE
Right hand drive vehicle
(2)
78RB03006
The automatic transmission vehicles have an electrically operated parklock feature. If the vehicle's lead-acid battery is dis­charged, or there is some other electrical failure, the automatic transmission cannot be shifted out of Park in the normal way. Jump starting may correct the condition. If not, follow the procedure described below. This procedure will permit shifting the transmission out of Park.
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1) Be sure the parking brake is firmly applied. 2) If the engine is running, stop the engine. 3) Make sure the key is in "ON" or "ACC" position. 4) With the release button (1) pushed, push the knob button (2) and shift the gearshift lever to the desired position.
This procedure is for emergency use only. If repeated use of this procedure is neces­sary, or the procedure does not work as described, take the vehicle to a SUZUKI dealer for repair.
Gearshift indicator
(if equipped)
52RM30410
In the following cases, the gearshift indica­tor is indicated in the information display when the ignition switch is in "ON" position. • When the gearshift lever is in a position other than "N" (Neutral). When the transfer lever is in "2H" or "4H" position. For vehicles equipped with the cruise control, when the system is not in use.

Transfer lever
(1) Transfer lever
Your vehicle is equipped with the "ALL GRIP PRO" system that consists of a transfer case with a synchronizer (between 2WD-high and 4WD-high positions) and the air locking hubs. With this feature, you can shift the drive mode between 2-wheel drive high range and 4-wheel drive high range by shifting the "2H" or "4H" position. Stop the vehicle or reduce the speed to less than 100 km/h (60 mph) with the front wheels in the straight ahead position. Do not shift the transfer lever without depress­ing the accelerator pedal. Do not activate the cruise control system when shifting the transfer lever.
Free axle mechanism
"FREE"
Fixed axle mechanism
"LOCK"
(1) Air locking hubs (2) Transfer case
54G266
54G267
OPERATING YOUR VEHICLE
NOTE: The air locking hubs are activated by the vacuum of the engine and changed to shift the front wheel drive. The air lock­ing hubs are not shifted when the engine is stopping. Several seconds are required from the operation of the trans­fer lever to the activation of air locking hubs. When the front tyres receive a big shock during running in 2-whee/ drive position on the road surface of the big irregularity, etc, some noise may occur inside the air locking hubs afterwards. In this situation, stop the vehicle and then shift the trans­fer lever into "4H" position. After that, shift the transfer lever into "2H" position
again.
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NOTICE
Pay attention to shifting the transfer lever safely when driving your vehi­cle.
NOTE: After shifting the transfer lever from "2H'" to "4H", check that the 4WD indicator
light comes on. After shifting the transfer lever from "4H" to "2H", check that the 4WD indicator goes off. ·
When 4WD indicator fight is blinking after shifting the transfer fever to "4H" position, accelerate, slow down your vehicle or stop and reverse your vehicle a little to shift the transfer lever. Pay attention to the vehicles and the circum­ference toward or backward your vehicle when shifting the transfer fever. When you shift the transfer fever while turning the steering wheel or depressing the accelerator pedal, shifting the trans­fer fever may be difficult. Operate the transfer fever while driving at low speed if it may be difficult to shift the transfer fever from "2H" position to "4H" position when the vehicle is stopped.
Shift the transfer fever again after decel­erating or stopping the vehicle if it may be difficult to shift the transfer fever from "2H" position to "4H" position while driv­ing or when the gear noise occurs. There may be a case to operate the transfer fever heavily when shifting the transfer lever from "4H" position to "2H" P_Osition while driving. In this case, posi­tion the front wheels straight ahead and drive for a while and then operate shift­ing the transfer fever again. When the transfer lever is shifted from 2H" position to "4H" position or from "4H" position to 2H" position and the air lock­ing hubs are activated, the air condition­ing system may not be operated for several seconds. This is not a malfunc­tion. When the ignition switch is turned "ON" after the transfer fever is shifted from 2H" position to "4H" position or from "4H" position to 2H" position while stopping the engine, 4WD indicator light may blink. This is not a malfunction.
OPERATING YOUR VEHICLE
78RB03027
Stop the vehicle completely, place the transmission in "N" (Neutral) or depress the clutch pedal fully (if equipped), then shift the transfer lever from "4H" position to "4L" position by pressing the transfer lever.
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