wheel SUZUKI JIMNY 2020 Manual PDF

Brake discs and brake drums
Brake disc
Brake location Minimum thickness
Front wheels 8.0 mm (0.3 in.)
Brake drum
Brake location Maximum inner diameter
Rear wheels 222 mm (8.74 in.)
If the measured thickness or inner diame­ter of the most worn part falls below or exceeds the value indicated above, the parts should be replaced with a new one. The measurement involves disassembling each brake and requires the use of a micrometer or caliper, which must be done according to the instructions described in the relevant service manual or available from the relevant repair information site.
Steering wheel
78RB07012
Steering wheel play 11c": 0-30 mm (0.0 -1.2 in.)
Check the free play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is not as specified or you find anything else to be wrong, an inspection must be performed by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Tyres
78RB07013
The front and rear tyre pressure specifica­tions are listed in the tyre information label. Both front and rear tyres should have the specified tyre pressure.
NOTE: The tyre pressure will change due to changes in atmospheric pressure, tem­perature or tyre temperature when driving. To reduce the chance that the low tyre pressure warning light (if equipped) will come on due to normal changes in tem­perature and atmospheric pressure, it is important to check and adjust the tyre pressures when the tyres are cold. If you check tyres after driving, they are warm. Even if the tyre pressure seems to be good in this condition, it could fall below the
6-36

A CAUTION
Hitting curbs and running over rocks can damage tyres and affect wheel alignment. Have tyres and wheel alignment checked periodically by a SUZUKI dealer.
4) Check for loose wheel nuts. 5) Check that there are no nails, stones or other objects sticking into the tyres.
A WARNING
• Your SUZUKI vehicle is equipped with tyres which are all the same type and size. This is important to ensure proper steering and han­dling of the vehicle. Never mix tyres of different size or type on the four wheels of your vehicle. The size and type of tyres used should be only those approved by SUZUKI as standard or optional equipment for your vehicle. Replacing the wheels and tyres equipped on your vehicle with cer­tain combinations of aftermarket wheels and tyres can significantly change the steering and handling characteristics of your vehicle. Therefore, use only those wheel and tyre combinations approved by SUZUKI as standard or optional equipment for your vehicle.
NOTICE
Replacing the original tyres with tyres of a different size may result in false speedometer or odometer readings. Check with a SUZUKI dealer before purchasing replace­ment tyres that differ in size from the original tyres. Replacing a tyre with one of a dif­ferent size, or using different brands among the four tyres can result in damage to the drive train.
INSPECTION AND MAINTENANCE
Tyre rotation
5-tyre rotation
L A
65D445
L: Left hand drive R: Right hand drive
NOTE: If your vehicle is equipped with the tyre pressure monitoring system, the spare tyre TPMS sensor must be recognized when you include the spare tyre during a tyre rotation. For details, refer to "Replacing Tyres and/or Wheels" in "Tyre Pressure Monitoring System (TPMS)" in the "OPER­ATING YOUR VEHICLE" section.
6-38

INS.PECTION AND MAINTENANCE
4-tyre rotation
65D459
To avoid uneven wear of your tyres and to prolong their life, rotate the tyres as illus­trated. Tyres should be rotated every 10000 km (6000 miles). After rotation, adjust front and rear tyre pressures to the specification listed on your vehicle's Tyre Information Label.
6-39
Changing Wheels
78RB07014
To change a wheel, use the following pro­cedure:
1) Remove the jack, tools and spare wheel from the vehicle.
NOTE: How to remove the spare wheel:
78RB07052
1. Remove the center nut (1 ), then remove the spare wheel half cover (2) (if equipped). 2. Remove the wheel nuts of the spare wheel, then remove the spare wheel with both hands.
2) Loosen, but do not remove the wheel nuts. 3) Jack up the vehicle (follow the jacking instructions in the "EMERGENCY SER­VICE" section in this manual) 4) Remove the wheel nuts and wheel. 5) Before installing the new wheel, clean any mud or dirt off from the surface of the wheel and hub with a clean cloth. Clean the hub carefully; it may be hot from driving.

6) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nut snugly by hand until the wheel is securely seated on the hub.
78RB07017
Tightening torque for wheel nut: 100 Nm (10.0 kg-m, 72.3 lb-ft)
7) Lower the jack and fully tighten the nuts in a crisscross fashion with a wrench as shown in the illustration.
A WARNING
Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
NOTE: How to install the spare wheel:
(3)
78RB07053
When you install a 195/B0R 15 spare wheel to the vehicle, set the spare tyre bracket (3) (if equipped) with the mark of "195" on up posi­tion, and handle it in the reverse order of removal. For vehicles equipped with the spare wheel half cover; when you install the spare wheel half cover, check that the hollow (4) of the cover is positioned below the center of the spare wheel half cover.
6-40

NOTE: (Battery label) When the battery is disconnected, some i::::-==-=="---------­
of the vehicle's functions will be initial­ized and/or deactivated. These functions must be required to reset after the battery is reconnected. Do not disconnect the battery terminals for at least one minute after the ignition switch is turned off.
A WARNING
Batteries contain toxic substances including sulfuric acid and lead. They could have potential negative conse­quences for the environment and human health. Used batteries must be disposed of or recycled according to applicable rules or regulations and must not be disposed of with ordi­nary household trash. Make sure not to tip over the battery when you remove it from the vehicle. Other­wise, sulfuric acid could run out and you might get injury.
NOTICE
After stopping the engine, controller and system are operated for a while. Therefore, before removing the bat­tery, wait for more than one minute after turning the ignition switch to 110FF".
Pb>----(5)
51KM042
(5) Crossed-out wheeled bin symbol (6) Chemical symbol of "Pb"
The crossed-out wheeled bin symbol (5) located on the battery label indicates that the used battery should be collected sepa­rately from ordinary household trash. The chemical symbol of "Pb" (6) indicates the battery contains more than 0.004% lead.
By ensuring the used battery is disposed of or recycled correctly, you will help pre­vent potential negative consequences for the environment and human health, which could otherwise be caused by inappropri­ate trash handling of the battery. The recy­cling of materials will help to conserve natural resources. For more detailed infor­mation about disposing of or recycling the used battery, consult a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Fuses
Your vehicle has three types of fuses, as described below:
Main fuse The main fuse takes current directly from the lead-acid battery.
Primary fuses These fuses are between the main fuse and individual fuses, and are for electrical load groups.
Individual fuses These fuses are for individual electrical cir­
cuits.
To remove a fuse, use the fuse puller pro­vided in the fuse box cover.
78R807020
6-42

Front fog light (if equipped)
1) Start the engine. Turn the steering
wheel to the opposite side of the b~6 light to be replaced to repla_ce the easily. Then turn off the engine.
2) Remove the clips (1) and screw (2) at
the bottom of bumper. d For removing the clip, use a _flat-blade screwdriver as shown in the ,11ustrat1on.
78RB07033
3) Open the end of the cover inside the fender.
52R70140
4) Disconnect the coupler (3) ~Y1t~~~~:~ the lock release. Turn the u . (4) counterclockwise and remove ,t.
INSPECTION AND MAINTENANCE
Daytime running light (if equipped)
Models without front fog light
78RB07034
6-50

EMERGENCY SERVICE
Tyre changing tool
0
57
(3) (1) (2)
78RB08001
(1) Jack (2) Jack handle (3) Wheel wrench
The tyre changing tools are stowed in the luggage compartment. Refer to "LUGGAGE COMPARTMENT" in "ILLUSTRATED TABLE OF CONTENTS" section.
7-1
Jacking instructions
75F062
1) Place the vehicle on level, hard ground. 2) Set the parking brake firmly and shift into "P" (Park) if your vehicle has an automatic transmission, or shift int6 "R" (Reverse) if your vehicle has a manual transmission.
A WARNING
Shift into "P" (Park) for an automatic transmission, or into "R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. • Never jack up the vehicle with the transmission in 11N" (Neutral). Oth­erwise, unstable jack may cause an accident.
3) Turn on the hazard warning switch if your vehicle is near traffic. 4) Block the front and rear of the wheel diagonally opposite of the wheel being lifted. 5) Place the spare wheel near the wheel being lifted as shown in the illustration in case that the jack is slipped.

Front wheel/Rear wheel
54G277
(1) Boss
6) Position the jack vertically and raise the jack by turning the jack handle clock­wise until the jack head hole fits into the boss (1) of the body as the illustration. 7) Continue to raise the jack slowly and smoothly until the tyre clears the ground. Do not raise the vehicle more than necessary.
A WARNING
• Use the jack only to change wheels on level, hard ground. • Never jack up the vehicle on an inclined surface. • Never raise the vehicle with the jack in a location other than between the frame bosses near the wheel to be changed. • Make sure that the jack is raised at least 51 mm (2 inches) before it contacts the boss. Use of the jack when it is within 51 mm (2 inches) of being fully collapsed may result in failure of the jack. No person should place any por­tion of their body under a vehicle that is supported by a jack. • Never run the engine when the vehicle is supported by the jack and never allow passengers to remain in the vehicle.
EMERGENCY SERVICE
7-2

NOTICE
Never apply a garage jack to the exhaust pipe, front fender splash guard, side sill splash, rear fender splash guard, front differential or rear differential.
NOTE: For more details, contact a SUZUKI dealer.
Changing wheels
To change a wheel, use the following pro­
cedure: 1) Prepare the jack, tools and spare tyre. 2) Loosen, but do not remove the wheel nuts. 3) Jack up the vehicle (follow the jacking instructions in this section).
A WARNING
Shift into "P" (Park) for an automatic transmission, or into 11R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. Never jack up the vehicle with the transmission in "N" (Neutral). OthR erwise, unstable jack may cause an accident.
4) Remove the wheel nuts and wheel.
65J4033
5) Clean any mud or dirt off from the sur­face of the wheel (1 ), hub (2), thread part (3) and surface of the wheel nuts (4) with a clean cloth. Clean the hub carefully; it may be hot from driving.
EMERGENCY SERVICE
6) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nut snugly by hand until the wheel is securely seated on the hub.
78RB08003
Tightening torque for wheel nut 100 Nm (10.0 kg-m, 72.3 lb-ft)
7) Lower the jack and fully tighten the nuts with a wheel wrench in numerical order as shown in the illustration.
7-4

EMERGENCY SERVICE
A. WARNING
Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by a SUZUKI dealer.
7-5
Jump-starting instructions
A. WARNING
Never attempt to jump-start your vehicle if the lead-acid battery appears to be frozen. Batteries in this condition may explode. When making jump lead connec­tions, check that your hands and the jump leads remain clear from pulleys, belts or fans. Lead-acid batteries produce flam­mable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working near the bat­tery. If the booster battery you use for jump-starting is installed in another vehicle, check that the two vehicles are not touching each other. If your lead-acid battery discharges repeatedly, for no apparent reason, have your vehicle inspected by a SUZUKI dealer. • To avoid harm to yourself or dam­age to your vehicle or battery, fol­low the jump-starting instructions below. If you are in doubt, call for qualified road service.
NOTICE
Your vehicle should not be started by pushing or towing. This starting method could result in permanent damage to the catalytic converter. Use jump leads to start a vehicle with a weak or flat battery.
1) Use only a 12-volt lead-acid battery to jump-start your vehicle. Position the good 12-volt lead-acid battery close to your vehicle so that the jump leads will reach both batteries. When using a bat­tery installed on another vehicle, check that two vehicles do not touch each other. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, except those necessary for safety reasons (for example, headlights or hazard lights).