brake SUZUKI JIMNY 2020 Manual Online

· INSPECTION AND MAINTENANCE
A CAUTION
After driving the vehicle, the gear oil temperature may be high enough to burn you. Wait until the oil filler and level plug are cool enough to touch with your bare hands before inspect­ing gear oil level.
NOTICE
Be sure to use new plug with new gas­ket to avoid loose·ness of the plug and oil leakage.
Gear oil change
Since special procedures, materials and tools are required, ask a SUZUKI dealer for this job.
6-33
Clutch pedal
Fluid control clutch
78RB07011
Check the clutch pedal for smooth opera­tion and clutch fiuid level from time to time. If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by a SUZUKI dealer. If the clutch fiuid level is near "MIN" line, fill it up to "MAX" line with DOT3 or SAE J1703 brake fiuid.
Brakes
Brake fluid
MAX
MIN
78RB07011
Check the brake fluid level by looking at the reservoir in the engine compartment. Check that the fiuid level is between "MAX" and "MIN" lines.
NOTICE
If your brake fluid level is near the 11MIN" line, there is a possibility of brake pad and/or shoe wear and brake fluid leakage. Consult with a SUZUKI dealer regarding this possi­bility before filling the reservoir.

NOTE: SUZUKI highly recommends the use of ECSTAR brend brake fluid. ECSTAR has been specially formulated for your SUZUKI product and contributes to the desired vehicle performance and ideal driving experience.
A WARNING
Failure to follow the guidelines below can result in personal injury or seri­ous damage to the brake system. . If the brake fluid in the reservoir drops below a certain level, the brake warning light on the instru­ment cluster will come on (the engine must be running with the parking brake fully dise~gaged). Should the light come on, 1mmed1-ately ask a SUZUKI dealer to inspect the brake system. A rapid fluid loss indicates leakage in the brake system which should be inspected by a SUZUKI dealer immediately. Do not use any fluid other than DOT3 or SAE J1703 brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open con­tainers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir.
A CAUTION
Brake fluid can harm your eyes and damage painted surfaces. Be careful when refilling the reservoir.
A WARNING
Brake fluid is harmful or fatal if swal­lowed, and harmful if it comes in con­tact with skin or eyes. If swallowed, do not induce vomiting. Immediately contact a poison control center or a physician. If brake fluid gets in eye~, flush eyes with water and seek medi­cal attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of reach of chil­dren and animals.
NOTE: • The fluid /eve/ can be expected to gredu­ally fall as the brake pad and/or shoe wear. Brake fluid absorbs water over time and brake fluid with high water content may cause vapor lock or breke system mal­function. Replace your breke fluid in accordance with the maintenance schedule m your Owner's Manual.
INSPECTION AND MAINTENANCE
Brake pedal
Check brake pedal stroke. If the stroke is so large, have the brake system inspected by a SUZUKI dealer. If you doubt th_e brake pedal is at its normal height, check 1t as fol­lows:
54G108
Minimum distance between brake pedal and floor carpet "a"
LHD 101 mm (4.0 in)
RHD 89 mm (3.5 in)
6-34

INSPECTION AND MAINTENANCE
With the engine running, measure the dis­tance between the brake pedal and floor carpet when the pedal is depressed with approximately 30 kg (66 lbs) of force. The minimum distance required is as specified. Since your vehicle's brake system is self­adjusting, there is no need for pedal adjustment. If the pedal to floor carpet distance as measured above is less than the minimum distance required, have your vehicle inspected by a SUZUKI dealer.
NOTE: • When measuring the distance between the brake pedal and floor wall, be sure not to include the floor mat or rubber on the floor carpet in your measurement. Measure the distance at the brake pedal's side facing toward the passen­ger's door.
6-35
52RM70500
A WARNING
If you experience any of the following problems with your vehicle's brake system, have the vehicle inspected immediately by a SUZUKI dealer. Poor braking performance Uneven braking (brakes not work­ing uniformly on all wheels.) Excessive pedal travel Brake dragging Excessive noise
Parking brake
~
54G109
Ratchet tooth specification 11b": 4th-9th Lever pull force (1 ): 200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust­ment by counting the number of clicks made by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full engagement. The parking brake lever should stop between the speci­fied ratchet teeth and the rear wheels should be securely locked. If the parking brake is not properly adjusted or the brakes drag is suspected even after the lever has been fully released, have the parking brake inspected and/or adjusted by a SUZUKI dealer.

Brake discs and brake drums
Brake disc
Brake location Minimum thickness
Front wheels 8.0 mm (0.3 in.)
Brake drum
Brake location Maximum inner diameter
Rear wheels 222 mm (8.74 in.)
If the measured thickness or inner diame­ter of the most worn part falls below or exceeds the value indicated above, the parts should be replaced with a new one. The measurement involves disassembling each brake and requires the use of a micrometer or caliper, which must be done according to the instructions described in the relevant service manual or available from the relevant repair information site.
Steering wheel
78RB07012
Steering wheel play 11c": 0-30 mm (0.0 -1.2 in.)
Check the free play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is not as specified or you find anything else to be wrong, an inspection must be performed by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Tyres
78RB07013
The front and rear tyre pressure specifica­tions are listed in the tyre information label. Both front and rear tyres should have the specified tyre pressure.
NOTE: The tyre pressure will change due to changes in atmospheric pressure, tem­perature or tyre temperature when driving. To reduce the chance that the low tyre pressure warning light (if equipped) will come on due to normal changes in tem­perature and atmospheric pressure, it is important to check and adjust the tyre pressures when the tyres are cold. If you check tyres after driving, they are warm. Even if the tyre pressure seems to be good in this condition, it could fall below the
6-36

(2) (4)(5)
78R807037
(2) Brake/tail light (3) Rear turn signal light (4) Reversing light (5) Rear fog light (if equipped)
2) To remove the bulb holder of the above light from the light housing, turn the holder counterclockwise and pull it out.
~~~
(2) / (3) / (4) / (5)~ ,
.. (6) V'
Q(7)
78RB07038
(6) Removal (7) Installation
3) To remove and install the bulb of the brake/tail light (2), the rear turn signal light (3), the reversing light (4), or the rear fog light (5) (if equipped), simply pull out or push in the bulb.
INSPECTION AND MAINTENANCE
License plate light
52RM70070
1) Remove the cover (1) by turning it counterclockwise.
6-52

EMERGENCY SERVICE
Tyre changing tool
0
57
(3) (1) (2)
78RB08001
(1) Jack (2) Jack handle (3) Wheel wrench
The tyre changing tools are stowed in the luggage compartment. Refer to "LUGGAGE COMPARTMENT" in "ILLUSTRATED TABLE OF CONTENTS" section.
7-1
Jacking instructions
75F062
1) Place the vehicle on level, hard ground. 2) Set the parking brake firmly and shift into "P" (Park) if your vehicle has an automatic transmission, or shift int6 "R" (Reverse) if your vehicle has a manual transmission.
A WARNING
Shift into "P" (Park) for an automatic transmission, or into "R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. • Never jack up the vehicle with the transmission in 11N" (Neutral). Oth­erwise, unstable jack may cause an accident.
3) Turn on the hazard warning switch if your vehicle is near traffic. 4) Block the front and rear of the wheel diagonally opposite of the wheel being lifted. 5) Place the spare wheel near the wheel being lifted as shown in the illustration in case that the jack is slipped.

EMERGENCY SERVICE
A. WARNING
Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by a SUZUKI dealer.
7-5
Jump-starting instructions
A. WARNING
Never attempt to jump-start your vehicle if the lead-acid battery appears to be frozen. Batteries in this condition may explode. When making jump lead connec­tions, check that your hands and the jump leads remain clear from pulleys, belts or fans. Lead-acid batteries produce flam­mable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working near the bat­tery. If the booster battery you use for jump-starting is installed in another vehicle, check that the two vehicles are not touching each other. If your lead-acid battery discharges repeatedly, for no apparent reason, have your vehicle inspected by a SUZUKI dealer. • To avoid harm to yourself or dam­age to your vehicle or battery, fol­low the jump-starting instructions below. If you are in doubt, call for qualified road service.
NOTICE
Your vehicle should not be started by pushing or towing. This starting method could result in permanent damage to the catalytic converter. Use jump leads to start a vehicle with a weak or flat battery.
1) Use only a 12-volt lead-acid battery to jump-start your vehicle. Position the good 12-volt lead-acid battery close to your vehicle so that the jump leads will reach both batteries. When using a bat­tery installed on another vehicle, check that two vehicles do not touch each other. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, except those necessary for safety reasons (for example, headlights or hazard lights).

EMERGENCY SERVICE
A safety chain should always be used when you tow your vehicle.
NOTICE
Do not tow your vehicle with the rear wheels directly on the ground (and the transmission in neutral). If you do, the transmission will be damaged fatally.
7-7
--------·--··---------------
A WARNING
For vehicles equipped with the dual sensor brake support, if your vehicle is towed with the engine on, press dual sensor brake support OFF switch and turn off the dual sensor brake support. If not, accidents related to the system being turned on may occur.
NOTICE
Observe the following instructions when towing your vehicle. To help avoid damage to your vehi­cle during towing, proper equip­ment and towing procedures must be used. • Using the frame hook, tow your vehicle on paved roads for short distances at low speed.
Before towing
78RB08008
If you tow your vehicle with the front wheels on the ground, shift the transmis­sion into Neutral and make sure the 4WD indicator on the instrument cluster comes on when you use the transfer lever to shift into 4-wheel drive high range position ("4H") and goes off when you use the transfer lever to shift into 2-wheel high drive position ("2H") with the engine run­ning. If the 4WD indicator does not come on or it does not go off, that means, the air­locking hubs cannot be locked or unlocked, the vehicle must be towed with the front wheels lifted and the rear wheels on a dolly.

NOTICE
Do not use chemical products that contain silicon to wipe electrical components such as the air condi­tioning system, audio1 navigation system, or other switches. These will cause damage to the components.
NOTICE
Liquid such as liquid aromatics, soft drinks or juice may cause dis­coloration, wrinkles, and cracking to resin-based parts and textiles. Immediately wipe it dry with tissue paper or a soft cloth. Do not leave leather products with color, fur or vinyl products, etc. in your vehicle for long periods. It may cause discoloration or deterio­ration of interior.
Cleaning exterior
NOTICE
It is important that your vehicle be kept clean and free from dirt. Failure to keep your vehicle clean may result in fading of the paint or corrosion to various parts of the vehicle body.
Caring for aluminum wheels
NOTE: Do not use an acidic or alkaline deter­gent, or a cleaner containing petroleum solvent to wash aluminum wheels. These types of cleaner will cause per­manent spots, disco/oration and cracks on finished surfaces and damage to cen­ter caps. Do not use a bristle brush and soap con­taining an abrasive material. These will damage finished surfaces.
APPEARANCE CARE
Washing
A WARNING
Never attempt to wash and wax your vehicle with the engine run­ning. When cleaning the underside of the body and fender, where there may be sharp-edged parts, wear gloves and a long-sleeved shirt to protect your hands and arms from being cut. After washing your vehicle, care­
fully test the brakes before driving to check that they have maintained their normal effectiveness.
8-4

SPECIFICATION
ITEM: Lights WATTAGE BULB No.
Headlight Halogen 12V 60/55W H4
LED LED -
Front fog light (if equipped) Without daytime running 12V 19W H16 light
With daytime running light 12V35W HB
Position light (if equipped) 12V5W wsw
LED -
Daytime running light (if equipped) 12V 13W P13W
Turn signal light Front 12V 21W W21W
Rear 12V21W WY21W
Side turn signal light 12V5W -
Tail/brake light 12V 21/5W W21/5W
High mount stop light LED -
Reversing light 12V 21W W21W
License plate light 12V5W W5W
Rear fog light 12V21W W21W
Interior light Front 12V 10W -
Luggage compartment 12V8W -(if equipped)
9-5