light SUZUKI JIMNY 2021 Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2021, Model line: JIMNY, Model: SUZUKI JIMNY 2021Pages: 421, PDF Size: 6.35 MB
Page 336 of 421

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 10 I 20 I 30 I 40 I 50 I 60 odometer reading or months, whichever comesI miles (x1000)I 6.25 I 12.5 I 18.75 I 25 I 31.25 I 37.5 ft~ I months! 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" In the "BEFORE DRIVING" sec-Uon. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "011 change reminder light" in the "BEFORE DRIVING" sec-tion. 1-4. Engine· coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I -I -I I I -I -IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months. FUEL 3-1. Air cleaner filter element"1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) ol 24 months. *3-2. Fuel lines -I -I -I I -I -*3-3. Fuel tank ---I --EMISSION CONTROL SYSTEM *4-1. PCV valve !Inspect every 80000 km (50000 miles) or fB monthsi *4-2. Fuel evaporative emission control system -1-1-1---#1: For further details, see "Engine oil and filter" in this section.
#2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 70 I 80 I 90 I 100 I 110 I 120 odometer reading or months, whichever comesi miles (x1000) 43.75 I 50 I 56.25 I 62.5 I 68.75 I 75 first. I months 42 I 48 I 54 I 60 I 66 I 72
ENGINE *1-1. Engine accessory drive bell Tension check, *Adjustment, *Replacement -
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*1-2. Valve clearance -I ---I
1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-tion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion.
1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months.
SUZUKI LLC: Standard (Green) Replace erery 4000~ km (250010 miles) 0136 months.
*1-5. Exhaust system (except catalyst) -I ---I I
IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months.
FUEL 3-1. Air cleaner filter element*1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) or 24 months.
*3-2. Fuel lines = I : I = I = I = I
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*3-3. Fuel tank I
EMISSION CONTROL SYSTEM *4-1. PCV valve *4-2. Fuel evaporative emission control system
!Inspect every 80000 km (50000 miles) or 48 months. I -I I I -I I
#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard
(Green)". (Replace every 40000 km (25000 miles) or 36 months.)
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Page 343 of 421

Changing engine oil and filter
Drain the engine oil while the engine is still warm.
78RB07003
1) Remove the oil filler cap. 2) Place a drain pan under the drain plug. 3) Using a wrench, remove the drain plug and drain the engine oil.
A CAUTION
The engine oil temperature may be high enough to burn your fingers when the drain plug is loosened. Wait until the drain plug is cool enough to touch with your bare hands.
Tightening torque for drain plug: 35 Nm (3.6 kg-m, 25.8 lb-ft)
A WARNING
Engine oil can be hazardous. Children and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Repeated, prolonged contact with used engine oil may cause skin cancer. Brief contact with used oil may irritate skin. (Continued)
INSPECTION AND MAINTENANCE
A WARNING
(Continued) To minimize your exposure to used oil, wear a long-sleeve shirt and moisture-proof gloves (such as dishwashing gloves) when changing oil. If oil contacts your skin, wash thoroughly with soap and water. Launder any clothing or rags if it is with oil. Recycle or properly dispose of used oil and oil filters.
4) Reinstall the drain plug with new gasket. Tighten the plug with a wrench to the specified torque.
NOTE: • Whenever the engine oil is changed, the oil life monitoring must be reset to monitor the next oil change timing properly To reset the light, consult a SUZUKI dealer. If you reset it by yourself, refer to "Setting mode" in "BEFORE DRIVING" section. For more information of the oil change reminder light and oil life monitoring, refer to "Oil change reminder light (if equipped)" or "Information display" in "BEFORE DRIVING" section. Ask a SUZUKI dealer for changing engine oil and filter If you have difficulties.
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Page 351 of 421

NOTE: SUZUKI highly recommends the use of ECSTAR brend brake fluid. ECSTAR has been specially formulated for your SUZUKI product and contributes to the desired vehicle performance and ideal driving experience.
A WARNING
Failure to follow the guidelines below can result in personal injury or serious damage to the brake system. . If the brake fluid in the reservoir drops below a certain level, the brake warning light on the instrument cluster will come on (the engine must be running with the parking brake fully dise~gaged). Should the light come on, 1mmed1-ately ask a SUZUKI dealer to inspect the brake system. A rapid fluid loss indicates leakage in the brake system which should be inspected by a SUZUKI dealer immediately. Do not use any fluid other than DOT3 or SAE J1703 brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open containers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir.
A CAUTION
Brake fluid can harm your eyes and damage painted surfaces. Be careful when refilling the reservoir.
A WARNING
Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with skin or eyes. If swallowed, do not induce vomiting. Immediately contact a poison control center or a physician. If brake fluid gets in eye~, flush eyes with water and seek medical attention. Wash thoroughly after handling. Solution can be poisonous to animals. Keep out of reach of children and animals.
NOTE: • The fluid /eve/ can be expected to gredually fall as the brake pad and/or shoe wear. Brake fluid absorbs water over time and brake fluid with high water content may cause vapor lock or breke system malfunction. Replace your breke fluid in accordance with the maintenance schedule m your Owner's Manual.
INSPECTION AND MAINTENANCE
Brake pedal
Check brake pedal stroke. If the stroke is so large, have the brake system inspected by a SUZUKI dealer. If you doubt th_e brake pedal is at its normal height, check 1t as follows:
54G108
Minimum distance between brake pedal and floor carpet "a"
LHD 101 mm (4.0 in)
RHD 89 mm (3.5 in)
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Page 353 of 421

Brake discs and brake drums
Brake disc
Brake location Minimum thickness
Front wheels 8.0 mm (0.3 in.)
Brake drum
Brake location Maximum inner diameter
Rear wheels 222 mm (8.74 in.)
If the measured thickness or inner diameter of the most worn part falls below or exceeds the value indicated above, the parts should be replaced with a new one. The measurement involves disassembling each brake and requires the use of a micrometer or caliper, which must be done according to the instructions described in the relevant service manual or available from the relevant repair information site.
Steering wheel
78RB07012
Steering wheel play 11c": 0-30 mm (0.0 -1.2 in.)
Check the free play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is not as specified or you find anything else to be wrong, an inspection must be performed by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Tyres
78RB07013
The front and rear tyre pressure specifications are listed in the tyre information label. Both front and rear tyres should have the specified tyre pressure.
NOTE: The tyre pressure will change due to changes in atmospheric pressure, temperature or tyre temperature when driving. To reduce the chance that the low tyre pressure warning light (if equipped) will come on due to normal changes in temperature and atmospheric pressure, it is important to check and adjust the tyre pressures when the tyres are cold. If you check tyres after driving, they are warm. Even if the tyre pressure seems to be good in this condition, it could fall below the
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Page 360 of 421
![SUZUKI JIMNY 2021 Owners Manual INSPECTION AND MAINTENANCE
Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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78RB07021
78RB07022
Relay box
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Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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78RB07021
78RB07022
Relay box
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INSPECTION AND MAINTENANCE
Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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Relay box
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78RB07023
MAIN FUSE / PRIMARY FUSE
(1) 120A FL 1
(2) 100A FL2
(3) BOA FL3
(4) 100A FL4
(5) 50A FL5
(6) 50A Ignition switch
(7) 40A ABS motor
(8) -Blank
(9) 30A Blower fan
(10) 30A Starter motor
(11) 30A Headlight cleaner
(12) 15A Headlight (Right)
(13) 15A Headlight (Left)
(14) 25A ABS/ESP® control mod-ule
(15) -Blank
(16) 15A Ignition coil
(17) 25A Headlight high
(18) 30A Back up
(19) -Blank
(20) 15A Fuel injection
Page 361 of 421

(21) 15A Transmission
(22) 50A Ignition sw2
(23) 10 A A/C compressor
(24) 10A 4WD
(25) 20A Front fog light
(26) -Blank
(27) 40A Power steering
(28) -Blank
(29) 40A Radiator fan
(30) -Blank
(31) 5A Starter motor
(32) 15A Headlight high (Left)
(33) 15A Headlight high (Right)
The main fuse, primary fuses and some of the individual fuses are located in the engine compartment. If the main fuse blows, no electrical component will function. If a primary fuse blows, no electrical component in the corresponding load group will function. When replacing the main fuse, a primary fuse or an individual fuse, use a genuine SUZUKI replacement parts or equivalent for individual fuses. To remove a fuse, use the fuse puller provided in the fuse box. The amperage of each fuse is shown in the back of the fuse box cover.
INSPECTION AND MAINTENANCE
IX! OK
BLOWN
60G111
A. WARNING
If the main fuse or a primary fuse blows, have your vehicle inspected by a SUZUKI dealer. Always use a genuine SUZUKI replacement. Never use a substitute such as a wire even for a temporary repair, or extensive electrical damage and a fire can result.
NOTE: Check that the fuse box always carries spare fuses.
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INSPECTION AND MAINTENANCE
Fuses under dashboard
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78RB07024
1 2 3 4 5 6 7 8 9 10 11 12
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PRIMARY FUSE
(1) 30A Power window
(2) 10A Meter
(3) 15A Engine Control Module
(4) 5A lgnition-1 signal 2
(5) 20A Blank
(6) -Blank
(7) -Blank
(8) 20A Door lock
(9) 15A Steering lock
(10) 10A Hazard
(11) -Blank
(12) 10A Rear fog lamp
(13) 5A ABS/Esp® control mod-ule
(14) 15A Seat heater
(15) 5A lgnition-1 signal 3
(16) 10A Dome light-2
(17) 5A Dome light
(18) 15A Radio
(19) 5A CONT
(20) 5A Key2
(21) 20A Power window timer
(22) 5A Key
(23) 15A Horn
(24) 5A Tail light (Left)
(25) 10A Tail light
(26) 10A Airbag
(27) 10A lgnition-1 signal
(28) 10A Back-up light
(29) 5A ACC-3
(30) 20A Rear defogger
(31) 10A Heated mirror
(32) 15A ACC-2
(33) 5A ACC
(34) 10A Rear wiper
(35) 5A lgnition-2 signal
(36) 15A Washer
(37) 25A Front wiper
(38) 10A Stop light
Page 363 of 421

OK BLOWN
81A283
A WARNING
Always replace a blown fuse with a fuse of the correct amperage. Never use a substitute such as aluminum foil or wire to replace a blown fuse. If you replace a fuse and the new one blows in a short period of time, you may have a major electrical problem. Have your vehicle inspected immediately by a SUZUKI dealer.
Headlight aiming
Since special procedures are required, ask a SUZUKI dealer for this job.
INSPECTION AND MAINTENANCE
Headlight Washer Fluid
78RB07046
Check that there is washer fluid in the tank. Refill it if necessary.
NOTICE
In winter season, be sure to remove snow or ice on the nozzle at the front bumper before operating headlight washer. To avoid the frozen damage to the nozzle of the headlight washer, be sure to use the specific washer fluid.
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Page 364 of 421

INSPECTION AND MAINTENANCE
Bulb replacement
_A CAUTION
Light bulbs can be hot enough to burn your finger right after turning off lights. This is true especially for halogen headlight bulbs. Replace the bulbs after they become cool enough.
The headlight bulbs are filled with pressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully. To avoid injury by sharp-edged parts of the body, wear gloves and a long-sleeved shirt when replacing light bulbs.
NOTICE
The oils from your skin may cause a halogen bulb to overheat and burst when the lights are on. Grasp a new bulb with a clean cloth.
NOTICE
Frequent bulb replacement indicates the need for an inspection of the electrical system. This should be carried out by a SUZUKI dealer.
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Headlights
LED type
Since special procedures are required, it is recommended that you take your vehicle to a SUZUKI dealer for light replacement.
Halogen type
78RB07025
(1) Bulb
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78RB07026
1) Open the engine hood while the engine is stopped. Disconnect the coupler (2). Remove the sealing rubber (3) by pulling the grip (4).
78RB07027
2) Push the retaining spring (5) forward and unhook it. Then remove the bulb. Install a new bulb in the reverse order of removal.