ECU SUZUKI KIZASHI 2010 1.G Service Manual

6-1VEHICLE LOADING AND TOWING
57L20-03E
Vehicle Loading
57L61001
Your vehicle was designed for specific
weight capacities. The weight capacities of
your vehicle are indicated by the Gross
Vehicle Weight Rating (GVWR), the Gross
Axle Weight Rating (GAWR, front and rear)
and the Vehicle Capacity Weight. The
GVWR and GAWR (front and rear) are
listed on the Safety Certification Label
which is located below the driver’s side
door latch striker. The Vehicle Capacity
Weight is listed on the Tire Information
Label which is located below the Safety
Certification Label.
GVWR – Maximum permissible overall
weight of the fully loaded vehicle (including
all the occupants, accessories and cargo).
GAWR – (Front and Rear) Maximum per-
missible weight on an individual axle.Vehicle Capacity Weight – Maximum per-
missible load weight a vehicle can carry
including the weight of all the occupants,
accessories and cargo.
The weight of any accessories already
installed on your vehicle at the time of pur-
chase, or that you or the dealer install after
purchase, must be subtracted from the
Vehicle Capacity Weight to determine how
much capacity remains available for occu-
pants and cargo. Contact your dealer for
further information.
Actual weight of the loaded vehicle and
actual loads at the front and rear axles can
only be determined by weighing the vehicle
using a vehicle scale. To measure the
weight and load, try taking your vehicle to
a highway weighing station, shipping com-
pany or inspection station for trucks, etc.
Compare these weights to the GVWR and
GAWR (front and rear) listed on the Safety
Certification Label. If the gross vehicle
weight or the load on either axle exceeds
these ratings, you must remove enough
weight to bring the load down to the rated
capacity.
WARNING
Never overload your vehicle. The
gross vehicle weight (sum of the
weights of the loaded vehicle, driver
and passengers) must never exceed
the Gross Vehicle Weight Rating
(GVWR) listed on the Safety Certifica-
tion Label. In addition, never distrib-
ute a load so that the weight on either
the front or rear axle exceeds the
Gross Axle Weight Rating (GAWR)
listed on the Safety Certification
Label.
WARNING
 Always distribute cargo evenly.
 To avoid personal injury or damage
to your vehicle, always secure
cargo to prevent it from shifting if
the vehicle moves suddenly.
 Place heavier objects on the floor
and as far forward in the trunk or in
the cargo area as possible.
 Never pile cargo higher than the
top of the seat backs.
Exhaust Gas Warning: NO
Daily Inspection Checklist: NO

6-3VEHICLE LOADING AND TOWING
57L20-03E
80J2052
TOWING METHOD AFROM THE FRONT:
FRONT WHEELS ON A DOLLY
AND REAR WHEELS ON THE GROUND
A: 2WD (except 2WD mode of i-AWD)
VEHICLES WITH MANUAL TRANS-
AXLE or CVT
1) Secure the front wheels on a towing
dolly according to the instructions pro-
vided by the dolly manufacturer.
2) Release the parking brake.
80J2053
CAUTION
Towing the 2WD or i-AWD CVT vehi-
cles with four wheels on the ground
can result in damage to the CVT.
Engine Block Heater: 1

7-25INSPECTION AND MAINTENANCE
57L20-03E
6) The handle of the CVT fluid dipstick is
colored red or orange for easy identifi-
cation.
Remove the dipstick, clean it and push
it back in until the cap seats. Pull out
the dipstick and read the fluid level.
The fluid level should be between the
two marks in the “HOT” range on the
dipstick.
7) Add just enough specified fluid through
the dipstick hole to fill the transaxle to
the proper level. It takes only 0.6 liters
(1.27 US pt) for CVT to raise the level
from “LOW” to “FULL”.Deterioration Checking or Chang-
ing FluidSince special procedures, materials and
tools are required to check the deteriora-
tion of CVT fluid or change, it is recom-
mended that you trust this job to your
authorized SUZUKI dealer.
BrakesBrake Fluid
57L71010
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with SAE J1703 or DOT3 brake
fluid.
65D477
CAUTION
After checking or adding oil, be sure
to insert the dipstick securely.
EXAMPLE
WARNING
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
 If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged.)
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
 A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your SUZUKI dealer
immediately.
 Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
(Continued)

7-27INSPECTION AND MAINTENANCE
57L20-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering Wheel
80J005
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount
of free play is outside the specification or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
WARNING
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
 Poor braking performance
 Uneven braking (brakes not work-
ing uniformly on all wheels.)
 Excessive pedal travel
 Brake dragging
 Excessive noise
 (Except ABS equipped vehicle)
Pedal pulsation (pedal pulsates
when pressed for braking.)
Ratchet tooth specification “b”
6th – 8th
200 N (44 lbs, 20 kg)
“b”
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE

7-34
INSPECTION AND MAINTENANCE
57L20-03E
Tire Rotation
54G114
To avoid uneven wear of your tires and
to prolong their life, rotate the tires as
illustrated. Tires should be rotated as
recommended in the periodic mainte-
nance schedule. After rotation, adjust
front and rear tire pressures to the
specification listed on your vehicle’s
Tire and Loading Information Label.Compact Spare Tire (if equipped)
54G115
(1) Wear indicator
(2) Indicator location mark
Your vehicle comes equipped with the
compact spare tire. The compact
spare is designed to save space in
your storage area, and its lighter
weight makes it easier to install if a flat
tire occurs. It is only intended for tem-
porary emergency use, until the con-
ventional tire can be repaired or
replaced. The inflation pressure of the
compact spare tire should be checked
at least monthly. Use a quality pocket-
type inflation pressure gauge and set
at 420 kPa (60 psi). At the same time,
check that the tire is stored securely. If
it is not, tighten it.
WARNING
Rust or dirt on a wheel, or on the
parts to which it is fastened, can
make wheel nuts become loose
after a time. The wheel could
come off and cause an accident.
When you change a wheel,
remove any rust or dirt from
places where the wheel attaches
to the vehicle. In an emergency,
you can use a cloth or a paper
towel to do this; but be sure to
use a scraper or wire brush later,
if you need to, to get all the rust
or dirt off.

7-38
INSPECTION AND MAINTENANCE
57L20-03E
Steps for Determining Correct Load
Limit
1) Locate the statement “The com-
bined weight of occupants and
cargo should never exceed XXX kg
or XXX lbs” on your vehicle’s plac-
ard.
2) Determine the combined weight of
the driver and passengers that will
be riding in your vehicle.
3) Subtract the combined weight of
the driver and passengers from
XXX kg or XXX lbs.
4) The resulting figure equals the
available amount of cargo and lug-
gage load capacity. For example, if
the “XXX” amount equals 1400 lbs
and there will be five 150 lb passen-
gers in your vehicle, the amount of
available cargo and luggage load
capacity is 650 lbs (1400 – 750 (5 x
150) = 650 lbs).
5) Determine the combined weight of
luggage and cargo being loaded on
the vehicle. That weight may not
safely exceed the available cargo
and luggage load capacity calcu-
lated in Step 4.
6) If your vehicle will be towing a
trailer, load from your trailer will be
transferred to your vehicle. Consult
this manual to determine how this
reduces the available cargo and lug-
gage load capacity of your vehicle.Vehicle Loading Example
As an example, suppose that the Tire
and Loading Information label on your
vehicle indicates that your vehicle’s
total load capacity is 950 lbs. If you
were to drive your vehicle with one
passenger, and the total combined
weight of you and your passenger was
350 lbs, then the cargo and luggage
capacity of your vehicle would be 600
lbs (950 – 350 = 600 lbs).
If you later added 2 more passengers,
having a combined weight of 325 lbs,
the cargo and luggage capacity of
your vehicle would be reduced from
600 lbs to 275 lbs (600 – 325 = 275
lbs). As you can see, as the number
and combined weight of vehicle occu-
pants increase, the vehicle’s cargo
and luggage capacity decreases.
Suppose again, that you were to take
a trip in your vehicle with the same
three passengers described above,
and you decided to tow a trailer having
a trailer tongue weight of 75 lbs. The
cargo and luggage capacity would be
reduced again, to 200 lbs (275 – 75 =
200 lbs).
WARNING
Never overload your vehicle. Over-
loading your vehicle can cause
damage to your tires and lead to
poor steering and braking which
can result in an accident. The
gross vehicle weight (sum of the
weights of the loaded vehicle,
driver and passengers) must
never exceed the Gross Vehicle
Weight Rating (GVWR) listed on
the Safety Certification Label. In
addition, never distribute a load so
that the weight on either the front
or rear axle exceeds the Gross
Axle Weight Rating (GAWR) listed
on the Safety Certification Label.
WARNING
 Always distribute cargo evenly.
 To avoid personal injury or
damage to your vehicle, always
secure cargo to prevent it from
shifting if the vehicle moves
suddenly.
 Place heavier objects on the
floor and as far forward in the
cargo area as possible. Never
pile cargo higher than the top of
the seatbacks.

7-45INSPECTION AND MAINTENANCE
57L20-03E
Bulb ReplacementNOTE:
If it is difficult to replace headlight bulbs or
position light bulbs due to under-hood
components trust this job to your dealer.
Interior LightFront dome light
57L71014
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.Rear dome Light
57L71015
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
WARNING
 Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
 The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
CAUTION
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
CAUTION
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your SUZUKI dealer.

7-46
INSPECTION AND MAINTENANCE
57L20-03E
Spot light
57L71016
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
Vanity mirror light
57L71017
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Courtesy light
57L71018
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
HeadlightsLow beam light
1) Open the engine hood.
57L71019
2) Remove the cover (1) using a flat blade
screwdriver as shown in the illustration.
57L71020(1)
(3)
(2)

7-56
INSPECTION AND MAINTENANCE
57L20-03E
52D124
(3) Retainer
4) If the new blade is provided without the
two metal retainers, move them from
the old blade to the new one.Installation
52D125
(4) Locked end
5) Install the new blade in the reverse
order of removal, with the locked end
positioned toward the wiper arm. Make
sure the blade is properly retained by
all the hooks. Grasp the blade near the
locked end and pull in the direction of
the arrows to lock the end into place.
6) Reinstall wiper frame to arm, making
sure that the lock lever is snapped
securely into the arm.
Windshield Washer Fluid
80JM078
57L71034
(or opposite side)

8-1EMERGENCY SERVICE
57L20-03E
Tire Changing Tool
57L81001
The jack wheel brace and jack handle are
stowed in the luggage under-box (2) under
the trunk floorboard (1). The floorboard
can be kept raised using the hook (3).
57L81002
To remove the spare tire, remove the lug-
gage under-box (2) and turn the bolt (4)
counterclockwise.
57L81003
(1)
(2)
(3)
WARNING
The jack should be used only to
change wheels. It is important to read
the jacking instructions in this sec-
tion before attempting to use the
jack.
WARNING
After using the jack, jack handle and
wheel brace, be sure to stow them
securely or they can cause injury if
an accident occurs.
(4)
CAUTION
Do not remove the spacer (5) under
the spare tire. The spare tire cannot
be held firmly without the spacer in
position.
(5)
Vehicle Loading: 11