differential SUZUKI KIZASHI 2010 1.G Owners Manual

7-5INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first. miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front, rear) I – I – I – I – I –
*3.
Brake hoses and pipes
I
–
I
–
I
–
I
–
I
–
4. Brake fluid level check, *replacement – I – I – I – R – I
5.Brake pedal stroke check, *adjustment
–
I
–
I
–
I
–
I
–
I
6. Parking brake lever and *cable
Lever movement check, *adjustment
I
–
I
–
I
–
I
–
I
–
7.Tires (including tire rotation) IIIIIIIIII
8.Wheel discs
I
I
I
I
I
I
I
I
I
I
*9. Suspension system I I I I I I I I I I
*10.
Propeller shafts (i-AWD)/Drive axle boots
I
I
I
I
I
I
I
I
I
I
*11. Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80”
I
–
–
I
–
I
–
I
–
I
Other than “SUZUKI GEAR OIL 75W-80” I – – R – I – R – I
12.
Continuously variable transaxle (CVT)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid hose ––––– I ––––
*13.
Transfer oil (i-AWD)
I
–
–
I
–
I
–
R
–
I
*14. Rear differential oil (i-AWD) R – – I – I – I – I
15.
Steering systemSteering wheel movement, *linkage I I I I I I I I I I
16.
Power steering (if equipped)
I
I
I
I
I
I
I
I
I
I
17. All latches, hinges and locks I I I I I I I I I I
18.
Air conditioner filter element (if equipped)
–
I
–
R
–
I
–
R
–
I

7-6
INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance se rvices enclosed with a rectangle are required.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front, rear) I – I – I – I – I –
*3.
Brake hoses and pipes
I
–
I
–
I
–
I
–
I
–
4. Brake fluid level check, *replacement – I – I – R – I – I
5.Brake pedal stroke check, *adjustment
–
I
–
I
–
I
–
I
–
I
6. Parking brake lever and *cable
Lever movement check, *adjustment
I
–
I
–
I
–
I
–
I
–
7.Tires (including tire rotation) IIIIIIIIII
8.Wheel discs
I
I
I
I
I
I
I
I
I
I
*9. Suspension system I I I I I I I I I I
*10.
Propeller shafts (i-AWD)/Drive axle boots
I
I
I
I
I
I
I
I
I
I
*11. Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80”
–
R
–
I
–
I
–
I
–
I
Other than “SUZUKI GEAR OIL 75W-80” – R – I – R – I – R
12.
Continuously variable transaxle (CVT)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid hose – I ––––– I ––
*13.
Transfer oil (i-AWD)
–
I
–
I
–
R
–
I
–
I
*14. Rear differential oil (i-AWD) – I – I – I – I – I
15.
Steering systemSteering wheel movement, *linkage I I I I I I I I I I
16.
Power steering (if equipped)
I
I
I
I
I
I
I
I
I
I
17. All latches, hinges and locks I I I I I I I I I I
18.
Air conditioner filter element (if equipped)
–
R
–
I
–
R
–
I
–
R

7-9INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first. miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12151821242730333639CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
–
–
–
I
–
–
–
–
I
–
–
–
*2. Brake discs and pads (front, rear) – I – I – – – I – – – I –
*3.
Brake hoses and pipes
–
I
–
I
–
–
–
I
–
–
–
I
–
4. Brake fluid level check, *replacement – – – – I – – – – I – – –
5.Brake pedal stroke check, *adjustment
–
–
–
–
I
–
–
–
–
I
–
–
–
6. Parking brake lever and *cable
Lever movement check, *adjustment
–
I
–
–
I
–
–
–
–
I
–
–
–
7. Tires (including tire rotation) – I – I – I – I – I – I –
8.Wheel discs
–
I
–
I
–
I
–
I
–
I
–
I
–
*9. Wheel bearings – – – I – – – I – – – I –
*10.
Suspension system
–
I
–
I
–
I
–
I
–
I
–
I
–
*11. Propeller shafts (i-AWD)/Drive axle boots – I – I – I – I – I – I –
*12.
Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80” – – – – I – – – – I – – –Other than “SUZUKI GEAR OIL 75W-80”
–
–
–
–
R
–
–
–
–
R
–
–
–
13. Continuously variable transaxle (CVT) Fluid level – – – – I – – – – I – – –
*Fluid deterioration check*
2
–
–
–
–
I
–
–
–
–
I
–
–
–
*Fluid hose –––––––––––––
*14.
Transfer oil (i-AWD)
–
–
–
–
R
–
–
–
–
R
–
–
–
*15. Rear differential oil (i-AWD) – – – – R – – – – R – – –
16.
Steering systemSteering wheel movement, *linkage – I – I – I – I – I – I –
17.
Power steering (if equipped)
–
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks – I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
–
I
–
I
–
I
–
I
–
R
–
I
–

7-10
INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessary
NOTE:
This table shows the service schedule up to 125000 km (75000 miles).
Beyond 125000 km (75000 miles), perform the same services at the same intervals shown in the chart.
*1Clean more frequently if the air flow from the air conditioner decreases.
*2Check or replace as necessary if you usually drive with high speed or high engine revolutions.
Interval: This interval should be judged by odometer
reading or months, whichever comes first. miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
–
–
–
I
–
–
–
–
I
*2. Brake discs and pads (front, rear) – – I – – – I – – – I –
*3.
Brake hoses and pipes
–
–
I
–
–
–
I
–
–
–
I
–
4.Brake fluid level check, *replacement – I ––––R–––– I
5.Brake pedal stroke check, *adjustment
–
I
–
–
–
–
I
–
–
–
–
I
6. Parking brake lever and *cable
Lever movement check, *adjustment
–
I
–
–
–
–
I
–
–
–
–
I
7. Tires (including tire rotation) I – I – I – I – I – I –
8.Wheel discs
I
–
I
–
I
–
I
–
I
–
I
–
*9. Wheel bearings – – I – – – I – – – I –
*10.
Suspension system
I
–
I
–
I
–
I
–
I
–
I
–
*11. Propeller shafts (i-AWD)/Drive axle boots I – I – I – I – I – I –
*12.
Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80” –R–––– I –––– IOther than “SUZUKI GEAR OIL 75W-80”
–
R
–
–
–
–
R
–
–
–
–
R
13. Continuously variable transaxle (CVT) Fluid level – I –––– I –––– I
*Fluid deterioration check*
2
–
I
–
–
–
–
I
–
–
–
–
I
*Fluid hose – I ––––––––––
*14.
Transfer oil (i-AWD)
–
R
–
–
–
–
R
–
–
–
–
R
*15.Rear differential oil (i-AWD) –R––––R––––R
16.
Steering systemSteering wheel movement, *linkage I – I – I – I – I – I –
17.
Power steering (if equipped)
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
I
–
I
–
I
–
R
–
I
–
I
–

7-13INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first. miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12151821242730333639CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
–
–
–
I
–
–
–
–
I
–
–
–
*2. Brake discs and pads (front, rear) – I – I – – – I – – – I –
*3.
Brake hoses and pipes
–
I
–
I
–
–
–
I
–
–
–
I
–
4. Brake fluid level check, *replacement – – – – I – – – – I – – –
5.Brake pedal stroke check, *adjustment
–
–
–
–
I
–
–
–
–
I
–
–
–
6. Parking brake lever and *cable
Lever movement check, *adjustment
–
I
–
–
I
–
–
–
–
I
–
–
–
7. Tires (including tire rotation) – I – I – I – I – I – I –
8.Wheel discs
–
I
–
I
–
I
–
I
–
I
–
I
–
*9. Wheel bearings – – – I – – – I – – – I –
*10.
Suspension system
–
I
–
I
–
I
–
I
–
I
–
I
–
*11. Propeller shafts (i-AWD)/Drive axle boots – I – I – I – I – I – I –
*12.
Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80” – – – – I – – – – I – – –Other than “SUZUKI GEAR OIL 75W-80”
–
–
–
–
R
–
–
–
–
R
–
–
–
13. Continuously variable transaxle (CVT) Fluid level – – – – I – – – – I – – –
*Fluid deterioration check*
2
–
–
–
–
I
–
–
–
–
I
–
–
–
*Fluid hose –––––––––––––
*14.
Transfer oil (i-AWD)
–
–
–
–
R
–
–
–
–
R
–
–
–
*15. Rear differential oil (i-AWD) – – – – R – – – – R – – –
16.
Steering systemSteering wheel movement, *linkage – I – I – I – I – I – I –
17.
Power steering (if equipped)
–
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks – I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
–
I
–
I
–
I
–
I
–
R
–
I
–

7-14
INSPECTION AND MAINTENANCE
57L20-03E
R: Replace or changeI : Inspect, clean, adjust, lubr icate or replace as necessary
NOTE:
This table shows the service schedule up to 125000 km (75000 miles).
Beyond 125000 km (75000 miles), perform the same services at the same intervals shown in the chart.
*1Clean more frequently if the air flow from the air conditioner decreases.
*2Check or replace as necessary if you usually drive with high speed or high engine revolutions.
Interval: This interval should be judged by odometer
reading or months, whichever comes first. miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
–
–
–
I
–
–
–
–
I
*2. Brake discs and pads (front, rear) – – I – – – I – – – I –
*3.
Brake hoses and pipes
–
–
I
–
–
–
I
–
–
–
I
–
4.Brake fluid level check, *replacement – I ––––R–––– I
5.Brake pedal stroke check, *adjustment
–
I
–
–
–
–
I
–
–
–
–
I
6. Parking brake lever and *cable
Lever movement check, *adjustment
–
I
–
–
–
–
I
–
–
–
–
I
7. Tires (including tire rotation) I – I – I – I – I – I –
8.Wheel discs
I
–
I
–
I
–
I
–
I
–
I
–
*9. Wheel bearings – – I – – – I – – – I –
*10.
Suspension system
I
–
I
–
I
–
I
–
I
–
I
–
*11. Propeller shafts (i-AWD)/Drive axle boots I – I – I – I – I – I –
*12.
Manual transaxle oil Level check & replacement
Genuine “SUZUKI GEAR OIL 75W-80” –R–––– I –––– IOther than “SUZUKI GEAR OIL 75W-80”
–
R
–
–
–
–
R
–
–
–
–
R
13. Continuously variable transaxle (CVT) Fluid level – I –––– I –––– I
*Fluid deterioration check*
2
–
I
–
–
–
–
I
–
–
–
–
I
*Fluid hose – I ––––––––––
*14.
Transfer oil (i-AWD)
–
R
–
–
–
–
R
–
–
–
–
R
*15.Rear differential oil (i-AWD) –R––––R––––R
16.
Steering systemSteering wheel movement, *linkage I – I – I – I – I – I –
17.
Power steering (if equipped)
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks I – I – I – I – I – I –
19.
Air conditioner filter element (if equipped)*
1
I
–
I
–
I
–
R
–
I
–
I
–

7-22
INSPECTION AND MAINTENANCE
57L20-03E
Gear OilSpecified Gear OilWhen replacing gear oil, use gear oil with
the appropriate viscosity and grade as
shown in the charts below.
We highly recommend you use:
“SUZUKI GEAR OIL 75W-80” for manual
transaxle gear oil
Manual transaxle (API GL-4)
57L71007
We highly recommend you use:
API GL-5 hypoid gear oil SAE 80W-90 for
rear differential oil (i-AWD) and transfer oil
of CVT model (i-AWD)
Rear differential oil (i-AWD)/Transfer oil
of CVT model (i-AWD)
(API GL-5 Hypoid)
57L71008
Manual transaxle
80J2083
Transfer case (i-AWD)
57L71006
(1) Oil filler and level plug
C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
75W-80, 75W-85, 75W-90
C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
80W-90, 75W-85
90
API GRADE
Manual transaxle GL-4
Rear differential oil
(i-AWD)/Transfer oil
(i-AWD CVT)GL-5 (Hypoid
gear oil)
(1)
EXAMPLE
(1)

7-23INSPECTION AND MAINTENANCE
57L20-03E
Rear differential (i-AWD)
57L71009
(1) Oil filler and level plug
Tightening torque
Gear Oil Level CheckThe manual transaxle, transfer gears (i-
AWD CVT) and rear differential (i-AWD)
are lubricated with gear oil. To check the
gear oil level in any of the above locations,
use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
For the manual transaxle;
3) If gear oil flow from the plug hole, the oil
level is correct. Reinstall the plug.
If gear oil do not flow from the plug
hole, add oil through the filler plug hole
until a little oil flow from the plug hole.
For the transfer and rear differential;
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole.Gear Oil ReplacementSince special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
SUZUKI dealer.
Clutch Pedal
57L71010
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with SAE J1703 or DOT3 brake fluid. Oil Filler Plug
Manual transaxle27 Nm
(19.5 lb-ft)
(2.7 kg-m)
Transfer 23 Nm
(16.6 lb-ft)
(2.3 kg-m) Rear differential
(1)

8-4
EMERGENCY SERVICE
57L20-03E
57L70048
(1) (4)
(1) (4)(1)(2)(3)(5)
(6)(7)
(8)
(9) (10)
2WD
i-AWD
(1) Front
(2) Jack stand
(3) Jacking point for onboard jack (Do not
use this point for a jack stand.)
(4) Rear
(5) Jacking point for onboard jack
(6) Front suspension frame
(7) Rear suspension frame
(8) Differential carrier
(9) Jacking point for garage jack
(10) Application point for two-column lift
and jack stand
NOTE:
For more details, please contact an autho-
rized SUZUKI dealer.
CAUTION
Never apply a garage jack to the
exhaust pipe or engine undercover.
Towing Your Vehicle (recreational towing): 13

12-4SPECIFICATIONS
57L20-03E
ITEM: Wheel
Tire size, front and rear P215/60R16, P215/55R17, P235/45R18
Tire pressure For the specified tire pressure, see the Tire Information Label located
on the driver’s door lock pillar.
ITEM: Steering
Toe-in (total) front 0 ± 2 mm (0 ± 0.08 in.)
rear 2 ± 1 mm (0.08 ± 0.04 in.)
Camber angle front –0° 30’ ± 1°
rear –1° 15’ ± 30’
Caster angle front 4° 10’ ± 1°
ITEM: Capacities
Coolant (including reserve tank) 6.6 L (13.9 US pt)
Fuel tank 63 L (16.7 US gal)
Engine oil (replaced with filter) 4.5 L (4.8 quarts)
Transaxle oil Manual transaxle: 2.5 L (5.3 US pt)
CVT: 8.34 L (17.7 US pt) (when overhauling)
Rear differential oil 0.8 L (1.7 US pt)
Transfer gear box oil 0.9 L (1.9 US pt)
Specifications: 1, 2, 5, 6, 7, 10, 11