transmission oil SUZUKI MARUTI 2005 1.G Owners Manual

[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2005, Model line: MARUTI, Model: SUZUKI MARUTI 2005 1.G
Pages: 136, PDF Size: 2.93 MB

Page 8 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 883K
Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles (apart from the Regular warranty and will run parallel
to the reg

Downloaded from www.Manualslib.com manuals search engine 883K
Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles (apart from the Regular warranty and will run parallel
to the regular product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from
July 1st, 2001.
Terms:
The Emission Warranty will be applicable for 80,000 kms or 3 years (Which ever comes earlier) from the date of delivery to
the first owner. The remaining warranty terms will be valid in case of any change in ownership provided the production of all
valid document.
Conditions:1. Under Emission Warranty, Warranty claims will be admitted for a prima facie examination, in case vehicle fails to meet to the
Emission Standard as specified in sub rule (2) of rule no. 115 of Central Motor Vehicles Rules (CMVR), 1989.
2. The warranty claims will only be accepted after examination carried out by Maruti Suzuki or it's dealer which leads to firm conclusions
that the
a) Original settings have not been tempered in any case.
b) Part (as given in Annexure-A) has a manufacturing defect.
c) Vehicle is unable to meet the Emission Standards (as given in 1.), inspite of the vehicle having been maintained and used
in accordance with the instructions as specified in Owner's Manual and Service Booklet and the used fuel and different oils
(Engine oil, Transmission oil, Brake oil etc.) are also as per specification.
3. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti Suzuki and it's dealer
and results of the examination will be final and binding. If after examination, the warrantable condition is not established, Maruti
Suzuki and it's dealer has the right to charge all, or part of the cost of such examination.
4. Under Emission Warranty, the parts (as given in Annexure-A) will be changed free of cost, but the consumables will be charged
as per actual.
5. If the part covered under Emission Warranty or the associated parts, are not independently replaceable, on account of these being
integral parts a complete assembly, Maruti Suzuki and it's dealer will have the sole discretion to replace entire assembly or by
using some of the parts of the system through suitable repair or modifications.EMISSION WARRANTY
2-3EMISSION WARRANTY

Page 9 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 983K6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,
will not be

Downloaded from www.Manualslib.com manuals search engine 983K6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,
will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per actual
under such repair or replacement.
7. Maruti Suzuki will not be responsible for the cost of transportation of the vehicle to the nearest Maruti Suzuki dealer workshop
or any loss due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair
by Maruti Suzuki dealer.
8. Maruti Suzuki will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply
with the EMISSION STANDARDS.
9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.
10. All maintenance actions (as specified in the Owner's Manual and Service Booklet) need to be followed and recorded in the manual
for emission warranty.
11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceding the test during which
the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and Service
Booklet from the date of original purchase of the vehicle) will also be required.Condition Under which the Emission Warranty is not APPLICABLE
1. In the absence of valid PUC certificate.
2. Vehicle not serviced from Maruti Suzuki authorised workshop as per the schedule specified in the Owner's Manual.
3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle tempered in an unauthorised manner.
6. Tampering with odometer so that the actual kilometer reading can not be read.
7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)
EMISSION WARRANTY
2-4

Page 55 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 5583KOPERATING YOUR VEHICLE
Exhaust Gas Warning...............................................................................................

Page 61 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 6183K
OPERATING YOUR VEHICLE
5-6
CAUTION
Stop turning the starter immediately
after the engine has started or the
starter system can be damage

Downloaded from www.Manualslib.com manuals search engine 6183K
OPERATING YOUR VEHICLE
5-6
CAUTION
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before trying
again.
Warm engine
Crank the engine by turning the ignition key
to “START”. Release the key when the
engine starts.
CAUTION
When stopping the engine with tur-
bocharger:Downshifting Km/h
2nd to 1st 20
3rd to 2nd 54
4th to 3rd 80
5th to 4th 112
83K-03-009
Using the Transmission
Starting off
To start off, push in the clutch pedal and
change into 1st gear. After releasing the
parking brake, gradually release the clutch.
When you hear a change in the engine’s
sound, slowly press the accelerator while
continuing to gradually release the clutch.
Gear Changing
All forward gears are synchronized, which
provides for quiet, and easy changing.
Always push in the clutch pedal fully before
changing gears.Downshifting maximum allowable
speedsPetrol Engine
Downshifting Km/h
2nd to 1st 24
3rd to 2nd 60
4th to 3rd 92
5th to 4th 125
If the engine still does not start, try holding
the accelerator pedal all the way to the floor
while cranking. This should clear the engine
if it is flooded.(For Diesel Engine Model)Cold engine
Turn the ignition switch to the “ON” position
and wait until the glow plug indicator goes
out if it comes on. Crank the engine by
turning the ignition key to “START”. Release
the key when the engine starts. When stopping the engine after
climbing or high speed driving, let
the engine idle for about one minute
or more (if it is not prohibited) to
cool down the turbocharger and
engine oil. This is to prevent the
engine oil from over-deteriorating.
Deteriorated engine oil will damage
the bearings of the turbocharger.
Restarting diesel engine after fuel-
empty stop
The engine stops and the malfunction indi-
cator light comes on if the engine feels fuel
emptiness. To restart the engine, stop the
vehicles, hold the ignition key in “ON” posi-
tion for 5–10 seconds to feed fuel, then
perform above engine starting procedure.
Have the indicator light turned off by your
MARUTI SUZUKI dealer.
Diesel Engine
V VV V
V
CAUTION
V VV V
V

Page 90 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 9083K
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be e

Downloaded from www.Manualslib.com manuals search engine 9083K
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be especially
careful to observe:
To prevent damage or unintended
activation of the air bag system be
sure the battery is disconnected and
the ignition switch has been in the
“LOCK” position for at least 90
seconds before performing any
electrical service work on your
vehicle. Do not touch air bag sys-
tem components and wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
w ww w
w WARNING
83K-07-001
w ww w
w WARNING
w ww w
w WARNING
INSPECTION AND MAINTENANCE
9-1
V VV V
V
Do not leave the engine running in
garages or other confined areas.
When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and drive
belt. Even though the fan may not
be moving, it can automatically turn
on without warning.
When it is necessary to do service
work with the engine running, make
sure that the parking brake is
applied fully and the transmission is
in Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot
engine, exhaust manifold and pipes,
muffler, radiator and water hoses.
Do not allow smoking, sparks, or
flames around petrol or the battery.
Flammable fumes are present.
Do not get under your vehicle if it
is supported only with the portable
jack provided in your vehicle.V VV V
V
V VV V
V
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.V VV V
V
83K-07-002
Maintenance ScheduleThe following table shows the times when
you should perform regular maintenance on
your vehicle. This table shows in kilometers
and months when you should perform
inspections, adjustments, lubrication and
other services.EXAMPLE

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SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 9383K
FREE INSPECTION PERIODIC MAINTENANCE AT COST
Interval: This interval should be judged by odometer km (x1000) 1 5 10 20 30 40 50 60 70 80

Page 102 of 136

SUZUKI MARUTI 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 10283K
INSPECTION AND MAINTENANCE
9-13
CAUTION
fied for your vehicle. For the specified
spark plugs, refer to the “SPECIFI-
CATIONS” sectio

Downloaded from www.Manualslib.com manuals search engine 10283K
INSPECTION AND MAINTENANCE
9-13
CAUTION
fied for your vehicle. For the specified
spark plugs, refer to the “SPECIFI-
CATIONS” section at the end of this
book. It is recommended to trust this
job on your MARUTI SUZUKI dealer.
83K-07-026
NOTE:
If your engine is equipped with the high-
tension cord type ignition wiring and you
experience some firing problem of spark
plugs, such as, hard engine-starting, misfire
etc., the cause may be located not only on
spark plugs but also on deteriorated ignition
wirings (generally, used for more than 80000
km or five years). If spark plug replacement
does not solve the problem, have theEXAMPLEV VV V
V
ignition wiring and other ignition system
inspected by your MARUTI SUZUKI dealer.Gear OilTransmission OilWhen adding gear oil, use gear oil with the
appropriate viscosity and grade.
We highly recommend you use:
API GL-4 SAE 75W-90.
83K-07-027
Gear Oil Level Check
(1) Oil filler and level plug
(for petrol engine model)
(2) Oil filler and level plug
(for diesel engine model)
To check the gear oil level, use the follow-
ing procedure:
1) Park the vehicle on a level surface withthe parking brake applied. Then, stop the
engine.
2) Remove the oil filler plug.
3) Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler plug hole (1) until
the oil level reaches the bottom of the
filler hole, then reinstall the plug.
Tightening torque (1):
21 Nm (2.1 kg-m, 15.5 lb-ft)
w ww w
w WARNING
After driving the vehicle, the trans-
mission oil temperature may be high
enough to burn your skin. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
CAUTION
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
Manual transmission sealant:
SUZUKI Bond No. “1217G”