clock SUZUKI SWIFT 2000 1.G RG413 Service User Guide

6E1-28 ENGINE AND EMISSION CONTROL SYSTEM
THROTTLE POSITION SENSOR (TP SENSOR)
INSPECTION
1) Disconnect negative cable at battery and connector from IAT
sensor.
2) Remove air cleaner assembly with air cleaner outlet hose
and disconnect TP sensor connector.
3) Using ohmmeter, check resistance between terminals under
each condition given in table below.
If check result is not satisfactory, replace TP sensor.
TP sensor resistance
4) Connect TP sensor connector securely.
5) Connect negative cable to battery.
REMOVAL
1) Disconnect battery negative cable at battery.
2) Remove throttle body from intake manifold referring to
“Throttle Body Removal” in this section.
3) Remove TP sensor from throttle body.
INSTALLATION
1) Install TP sensor (1) to throttle body.
Fit TP sensor to throttle body in such way that its holes (3)
are a little away from TP sensor screw holes (2) as shown in
left figure and turn TP sensor clockwise so that those holes
align (4).
Tightening torque
TP sensor screw (a) : 2.5 N·m (0.25 kg-m, 1.8 lb-ft)
2) Connect connector to TP sensor securely.
3) Connect battery negative cable to battery.TERMINALS RESISTANCE
Between 1 and
3 terminals4.0 – 6.0 k
Ω
Between 2 and
3 terminals20
Ω – 6.0 k
Ω, varying according to throt-
tle valve opening.
NOTE:
There should be more than 2 k
Ω resistance difference
between when throttle valve is at idle position and when
it is fully open.
1. Reference voltage terminal
2. Output voltage terminal
3. Ground terminal

6G-8 CRANKING SYSTEM
SPECIFICATION
1.0 kW TYPE
1.2 kW TYPE
REQUIRED SERVICE MATERIAL
Voltage 12 volts
Output 1.0 kW
Rating 30 seconds
Direction of rotation Clockwise as viewed from pinion side
Brush length Standard: 14.0 mm (0.55 in.) Limit: 9.0 mm (0.35 in.)
Number of pinion teeth 8
Performance Condition Guarantee
Around at 20°C
(68°F)No load characteristic 11.5 V90 A maximum
3,000 rpm minimum
Load characteristic8.7 V
230 A6.9 N·m (0.69 kg-m, 5.0 lb-ft) minimum
1130 rpm minimum
Locked rotor current 2.5 V325 A maximum
8.2 N·m (0.82 kg-m, 6.0 lb-ft) minimum
Magnetic switch operating voltage 8 volts maximum
Voltage 12 volts
Output 1.2 kW
Rating 30 seconds
Direction of rotation Clockwise as viewed from pinion side
Brush length Standard: 12.3 mm (0.48 in.) Limit: 7.0 mm (0.27 in.)
Number of pinion teeth 8
Performance Condition Guarantee
Around at 20°C
(68°F)No load characteristic 11.0 V90 A maximum
2,500 rpm minimum
Load characteristic7.5 V
300 A10.5 N·m (1.05 kg-m, 7.59 lb-ft) minimum
880 rpm minimum
Locked characteristic 4.0 V760 A maximum
19.5 N·m (1.95 kg-m, 14.1 lb-ft) minimum
Magnetic switch operating voltage 8 volts maximum
MaterialRecommended SUZUKI product
(Part Number)Use
Lithium grease SUZUKI SUPER GREASE A
(99000-25010)Front and rear bush (for 1.2 kW
type only)
Plunger
Pinion drive lever
Internal gear
Planetary carrier shaft
Planetary gear
Ball

6H-14 CHARGING SYSTEM
SPECIFICATION
BATTERY
GENERATOR
TIGHTENING TORQUE SPECIFICATION
NOTE:
The battery used in each vehicle is one of the following two types, depending on specification.
Battery type 38B20L 55B24L
Rated capacity AH/5HR, 12 Volts 28 38
Electrolyte L (US/Imp. pt) 2.1 (4.44/3.70) 2.8 (5.92/4.93)
Electrolyte S.G. 1.28 when fully charged at 20°C (68°F)
Type 75 A type
Rated voltage 12 V
Nominal output 75 A
Permissible max. speed 18000 r/min.
No-load speed 1020 r/min (rpm)
Setting voltage 14.2 to 14.8 V
Exposed brush length Standard: 10.5 mm (0.41 in.)
Limit: 1.5 mm (0.06 in.)
Permissible ambient temperature–30 to 90°C (–22 to 194°F)
Polarity Negative ground
Rotation Clockwise viewed from pulley side
Fastening partTightening torque
Nm kg-m lb-ft
Body ground bolt 8 0.8 6.0
Generator bolts 23 2.3 16.5
“B” terminal inner nut 4.2 0.42 3.0
“B” terminal outer nut 8 0.8 6.0
Pulley nut 111 11.1 80.5
Rear end frame nuts 4.5 0.45 3.5
Rear end cover nuts 4.5 0.45 3.5
Rectifier “B” bolt 3.9 0.39 3.0
Stator stud bolts 8.8 0.88 6.5
Drive end bearing plate screws 2.6 0.26 2.0
Rectifier screws 2.0 0.20 1.5
Regulator and brush holder screws 2.0 0.20 1.5
Terminal plate bolt 3.8 0.38 3.0