check oil SUZUKI SWIFT 2000 1.G SF310 Service Owner's Manual
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Page 126 of 557
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-75
Fig. 1 for Step 3 Fig. 2 for Step 5
“a”: Air gap
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Is DTC P1500 (Engine starter signal circuit
malfunction) detected?Go to DTC P1500
Diag. Flow Table.Go to Step 3.
3Check CMP Sensor for Resistance.
1) Measure resistance of CMP sensor by referring to
“CMP SENSOR (PICK UP COIL) RESISTANCE”
in SECTION 6F.
Is resistance within specified value?Go to Step 4.Faulty CMP sensor.
4Check Wire Harness.
1) With ignition switch at OFF position, disconnect
ECM (PCM) electrical connectors.
2) Measure resistance from terminal “C01-2” to
“C01-10” of ECM (PCM) connector. See Fig. 1.
Is resistance within 185 – 275 Ω at 20C (68F)?Go to Step 5.“W” or “Or” wire open
or short.
Poor connection of
CMP sensor
connector terminal.
5Check Air Gap Between Rotor Tooth and Sensor. See
Fig. 2.
1) Remove Distributor cap.
2) Visually inspect CMP sensor signal rotor for
damage.
3) Measure air gap by referring “SIGNAL ROTOR
AIR GAP” in Section 6F.
Was any damage found?Faulty CMP sensor
signal rotor.Poor connection of
ECM (PCM)
connector terminal.
If OK, substitute a
known-good ECM
(PCM) and recheck
CMP.
Page 131 of 557
6-80 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
Fig. 1 for Step 1
Main
fuseIgnition switch“IG COIL METER”
Radiator fan
relay
Radiator fan motor
DTC P0480 RADIATOR FAN CONTROL SYSTEM MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE
Low voltage at terminal C02-20 when engine coolant
temp. is below 91C, 195F.
2 driving cycle detection logic, continuous monitoring.“B/W” or “BI” circuit open or short
Radiator fan relay malfunction
ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Warm up engine until radiator cooling fan starts to operate.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
Page 147 of 557
“IG
COIL
METER”
Main
fuseIgnition
switch
Main
relayTo other circuits
Injector resistor Fuel injector
6-96 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE B-1 FUEL INJECTOR CIRCUIT CHECK
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Injector Circuit Check
1) Check injector circuit for short.
Is fuel injected from injector at ignition switch ON?“Y/B” wire shorted to
ground or faulty
injector.
If wire and injector is
as specified
respectively and then
substitute known-
good ECM (PCM) and
recheck.Go to Step 3.
3Injector Check
1) Check injector for fuel Injection referring to FUEL
INJECTOR ON-VEHICLE INSPECTION in
Section 6E1.
Is fuel injected from injector at engine cranking?Go to Step 4.Go to Step 5.
4Injector Leakage Check
1) Check injector for leaks referring to FUEL
INJECTOR ON-VEHICLE INSPECTION in
Section 6E1.
Is it in good condition?Injector and its circuit
are in good condition.Faulty fuel injector.
5Check Injector for Operating Sound.
1) Using sound scope, check injector for operating
sound at engine cranking.
Is it detected?Proceed to DIAG.
FLOW TABLE B-2 and
B-3.Go to Step 6.
Page 175 of 557
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-19
Operation
VISUAL INSPECTION
Visually check following parts and systems.
INSPECTION ITEM
REFERRING SECTION
Engine oil ––––– level, leakage
Engine coolant ––––– level, leakage
Fuel ––––– level, leakage
A / T fluid ––––– level, leakage
Air cleaner element ––––– dirt, clogging
Battery ––––– fluid level, corrosion of terminal
Water pump belt ––––– tension, damage
Throttle cable ––––– play, installation
Vacuum hoses of air intake system ––––– disconnection,
looseness, deterioration, bend
Connectors of electric wire harness ––––– disconnection, friction
Fuses ––––– burning
Parts ––––– installation, bolt ––––– looseness
Parts ––––– deformation
Other parts that can be checked visually
Also check following items at engine start, if possible
Malfunction indicator lamp
Charge warning lamp
Engine oil pressure warning lamp
Engine coolant temp. meter
Fuel level meter
Tachometer, if equipped
Abnormal air being inhaled from air intake system
Exhaust system ––––– leakage of exhaust gas, noise
Other parts that can be checked visuallySection 0B
Section 0B
Section 0B
Section 0B
Section 0B
Section 0B
Section 6E2
Section 8
Section 6
Section 6H
Section 8 (Section 6 for pressure check)
Section 8
Section 8
Page 178 of 557
6-1-22 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ENGINE DIAGNOSIS TABLE
Perform troubleshooting referring to following table when ECM (PCM) has detected no DTC and no abnormality
has been found in visual inspection and engine basic inspection previously.
Condition
Possible CauseReferring Item
Hard Starting
(Engine cranks OK)Ignition system out of order
Faulty spark plug
Leaky high-tension cord
Loose connection or disconnection of high-
tension cords or lead wires
Faulty ignition coil
Fuel system out of order
Dirty or clogged fuel hose or pipe
Malfunctioning fuel pump
Air inhaling from intake manifold gasket or
throttle body gasket
Engine and emission control system out of
order
Faulty idle air control system
Faulty ECT sensor or MAP sensor
Faulty ECM (PCM)
Low compression
Poor spark plug tightening or faulty gasket
Compression leak from valve seat
Sticky valve stem
Weak or damaged valve springs
Compression leak at cylinder head gasket
Sticking or damaged piston ring
Worn piston, ring or cylinder
Others
Malfunctioning PCV valve
Spark plugs in Section 6F1
High-tension cords in Section 6F1
High-tension cords in Section 6F1
Ignition coil in Section 6F1
Diagnostic Flow Table B-3
Diagnostic Flow Table B-3
Diagnostic Flow Table B-4
ECT sensor or MAP sensor in
Section 6E2
Compression check in Section
6A1
Spark plugs in Section 6F1
Valves inspection in Section 6A1
Valves inspection in Section 6A1
Valve springs inspection in
Section 6A1
Cylinder head inspection in
Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
PCV system in Section 6E2
Page 179 of 557
![SUZUKI SWIFT 2000 1.G SF310 Service Owners Manual ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-23
ConditionPossible Cause]Referring Item
Low oil pressureImproper oil viscosity
Malfunctioning oil pressure switch
Clogged oil strainer](/img/20/7602/w960_7602-178.png "SUZUKI SWIFT 2000 1.G SF310 Service Owners Manual ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-23
ConditionPossible Cause]Referring Item
Low oil pressureImproper oil viscosity
Malfunctioning oil pressure switch
Clogged oil strainer")
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-23
ConditionPossible Cause]Referring Item
Low oil pressureImproper oil viscosity
Malfunctioning oil pressure switch
Clogged oil strainer
Functional deterioration of oil pump
Worn oil pump relief valve
Excessive clearance in various sliding partsEngine oil and oil filter change in
Section 0B
Oil pressure switch inspection in
Section 8
Oil pan and oil pump strainer
cleaning in Section 6A1
Oil pump in Section 6A1
Oil pump in Section 6A1
Engine noise
Note: Before
checking mechanical
noise, make sure
that:
Specified spark
plug in used.
Specified fuel is
used.Valve noise
Improper valve lash
Worn valve stem and guide
Weak or broken valve spring
Warped or bent valve
Piston, ring and cylinder noise
Worn piston, ring and cylinder bore
Connecting rod noise
Worn rod bearing
Worn crank pin
Loose connecting rod nuts
Low oil pressure
Crankshaft noise
Low oil pressure
Worn bearing
Worn crankshaft journal
Loose bearing cap bolts
Excessive crankshaft thrust play
Valve lash in Section 6A1
Valves inspection in Section 6A1
Valve springs inspection in
Section 6A1
Valves inspection in Section 6A1
Pistons and cylinders inspection
in Section 6A1
Crank pin and connecting rod
bearing inspection in Section 6A1
Crank pin and connecting rod
bearing inspection in Section 6A1
Connecting rod installation in
Section 6A1
Previously outlined
Previously outlined
Crankshaft and bearing
inspection in Section 6A1
Crankshaft and bearing
inspection in Section 6A1
Crankshaft inspection in
Section 6A1
Crankshaft thrust play inspection
in Section 6A1
Page 180 of 557
6-1-24 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ConditionPossible CauseReferring Item
OverheatingInoperative thermostat
Poor water pump performance
Clogged or leaky radiator
Improper engine oil grade
Clogged oil filter or oil strainer
Poor oil pump performance
Faulty radiator fan control system
Dragging brakes
Slipping clutch
Blown cylinder head gasketThermostat in Section 6B
Water pump in Section 6B
Radiator in Section 6B
Engine oil and oil filter change in
Section 0B
Oil pressure check in Section 6A1
Oil pressure check in Section 6A1
Radiator fan control system in
Section 6E2
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Cylinder head in Section 6A1
Poor gasoline
mileageIgnition system out of order
Leaks or loose connection of high-tension cord
Faulty spark plug (improper gap, heavy deposits
and burned electrodes, etc.)
Engine and emission control system out of
order
Malfunctioning EGR valve
High idle speed
Poor performance of TP sensor, ECT sensor or
MAP sensor
Faulty EGR valve
Faulty fuel injector(s)
Faulty ECM (PCM)
Low compression
Others
Poor valve seating
Dragging brakes
Slipping clutch
Thermostat out of order
Improper tire pressure
High-tension cords in Section 6F1
Spark plugs in Section 6F1
EGR system in Section 6E2
Refer to item “Improper engine
idle speed” previously outlined
TP sensor, ECT sensor or MAP
sensor in Section 6E2
EGR system in Section 6E2
Diagnostic Flow Table B-1
Previously outlined
Valves inspection in Section 6A1
Trouble diagnosis in Section 5
Trouble diagnosis in Section 7C
Thermostat in Section 6B
Refer to Section 3F
Excessive engine
oil consumptionOil leakage
Blown cylinder head gasket
Leaky camshaft oil seals
Oil entering combustion chamber
Sticky piston ring
Worn piston and cylinder
Worn piston ring groove and ring
Improper location of piston ring gap
Worn or damaged valve stem seal
Worn valve stem
Cylinder head in Section 6A1
Camshaft in Section 6A1
Piston cleaning in Section 6A1
Pistons and cylinders inspection
in Section 6A1
Pistons inspection in Section 6A1
Pistons assembly in Section 6A1
Valves removal and installation in
Section 6A1
Valves inspection in Section 6A1
Page 184 of 557
6-1-28 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ConditionPossible CauseReferring Item
Excessive
hydrocarbon (HC)
emission or carbon
monoxide (CO)Ignition system out of order
Faulty spark plug
Leaky or disconnected high-tension cord
Faulty ignition coil with ignitor
Low compression
Engine and emission control system out of
order
Lead contamination of three way catalytic
converter
Faulty evaporative emission control system
Fuel pressure out of specification
Closed loop system (A / F feed back
compensation) fails
–Faulty TP sensor
–Poor performance of ECT sensor or MAP
sensor
Faulty injector(s)
Faulty ECM (PCM)
Others
Engine not at normal operating temperature
Clogged air cleaner
Vacuum leaks
Spark plugs in Section 6F1
High-tension cords in Section 6F1
Ignition coil assembly in Section
6F1
Refer to “Low compression”
section
Check for absence of filler neck
restrictor
EVAP control system in Section
6E2
Diagnostic Flow Table B-3
TP sensor in Section 6E2
ECT sensor or MAP sensor in
Section 6E2
Diagnostic Flow Table B-1
Excessive nitrogen
oxides (NOx)
emissionIgnition system out of order
Improper ignition timing
Engine and emission control system out of
order
Lead contamination of catalytic converter
Faulty EGR system
Fuel pressure out of specification
Closed loop system (A / F feed back
compensation) fails
–Faulty TP sensor
–Poor performance of ECT sensor or MAP
sensor
Faulty injector(s)
Faulty ECM (PCM)
See section 6F1
Check for absence of filler neck
restrictor.
EGR system in Section 6E2
Diagnostic Flow Table B-3
TP sensor in Section 6E2
ECT sensor or MAP sensor in
Section 6E2
Diagnostic Flow Table B-1
Page 193 of 557
1 2
1. ECM (PCM) coupler disconnected
2. Ohmmeter
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-37
Resistance Check
1) Disconnect ECM (PCM) couplers from ECM (PCM) with ignition
switch OFF.
CAUTION:
Never touch terminals of ECM (PCM) itself or connect
voltmeter or ohmmeter.
2) Check resistance between each terminal of couplers discon-
nected.
CAUTION:
Be sure to connect ohmmeter probe from wire harness
side of coupler.
Be sure to turn OFF ignition switch for this check.
Resistance in table below represents that when parts
temperature is 20C (68F).
TERMINALSCIRCUITSTANDARD RESISTANCE
C01-7 to C03-6HO2S-1 heater11.7 – 15.6 Ω
C02-4 to C03-6HO2S-2 heater11.7 – 15.6 Ω
C01-9 to C02-5 / 6No.1 injector12.0 – 13.0 Ω
C01-21 to C02-5 / 6No.2 injector12.0 – 13.0 Ω
C01-31 to C02-5 / 6No.3 injector12.0 – 13.0 Ω
C01-8 to C02-5 / 6No.4 injector12.0 – 13.0 Ω
C02-2 to C02-5 / 6EGR valve (stepper motor coil 4)20 – 24 Ω
C02-9 to C02-5 / 6EGR valve (stepper motor coil 3)20 – 24 Ω
C02-8 to C02-5 / 6EGR valve (stepper motor coil 2)20 – 24 Ω
C02-17 to C02-5 / 6EGR valve (stepper motor coil 1)20 – 24 Ω
C01-4 to C02-5 / 6EVAP canister purge valve30 – 34 Ω
C02-19 to C03-6Fuel pump relay70 – 110 Ω
C02-1 to Body groundA / C control moduleNo continuity
C02-18 to C02-5 / 6Radiator fan control relay70 – 110 Ω
C02-10 to C02-7Main relay70 – 110 Ω
C01-1 to Body groundGroundContinuity
C01-2 to Body groundGroundContinuity
C01-3 to Body groundGroundContinuity
Page 226 of 557
Below
specified value
6-1-70 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
1. CKP sensor signal
2. No.1 fuel injector signal
3. No.3 fuel injector signal
4. Fuel injection time
Display of fuel injection signal using oscilloscope
Waveforms at specified idle speed5ms/Div
DTC DETECTING CONDITIONPOSSIBLE CAUSE
Engine under other than high revolution condition
Not on rough road
Engine speed changing rate
Manifold absolute
pressure changing rate
Throttle opening changing rate
Misfire rate per 200 or 1000 engine revolutions (how
much and how often crankshaft revolution speed
changes) is higher than specified valueEngine overheating
Vacuum leaks (air inhaling) from air intake system
Ignition system malfunction (spark plug(s), high-
tension cord(s), ignition coil assembly)
Fuel pressure out of specification
Fuel injector malfunction (clogged or leakage)
Engine compression out of specification
Valve lash (clearance) out of specification
Manifold absolute pressure sensor malfunction
Engine coolant temp. sensor malfunction
PCV valve malfunction
EVAP control system malfunction
EGR system malfunction
DTC CONFIRMATION PROCEDURE
NOTE:
Among different types of random misfire, if misfire occurs at cylinders 1 and 4 or cylinders 3 and 2 simulta-
neously, it may not possible to reconfirm DTC by using the following DTC confirmation procedure. When
diagnosing the trouble of DTC P0300 (Random misfire detected) of the engine which is apparently misfir-
ing, even if DTC P0300 cannot be reconfirmed by using the following DTC confirmation procedure, pro-
ceed to the following Diag. Flow Table.
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester.
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Intake air temp.: between –10C and 80C (14F and 176F)
–Engine coolant temp.: –10C, 14F or higher
4) Start engine and keep it at idle for 2 min. or more.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.
6) If DTC is not detected at idle, consult usual driving based on information obtained in “Customer complaint analy-
sis” and “Freeze frame data check”.
Reference