valve SUZUKI SWIFT 2000 1.G SF310 Service Repair Manual

6-1-34 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
CONNECTOR “C01”
TERMINAL
NO.CIRCUITNORMAL
VOLTAGECONDITION
1Ground——
2Ground——
3Ground——
4EVAP canister purge valve10 – 14 VIgnition switch ON
Indication
deflection
5Power steering switch
deflection
repeated
0 V and
Ignition switch ON
0 V and
10 – 14 V
6Idle air control valve0 – 13 VAt specified idle speed after engine warmed
up
7Heater of HO2S-110 – 14 VIgnition switch ON
8Fuel injector NO.410 – 14 VIgnition switch ON
9Fuel injector NO.110 – 14 VIgnition switch ON
10Sensor ground——
11Camshaft position sensor0 – 0.8 V
and 4 – 6 VIgnition switch ON
12Blank——
13Heater oxygen sensor-1Refer to DTC P0130 diag. flow table
14Engine coolant temp. sensor0.55 – 0.95 VIgnition switch ON
Engine coolant temp.: 80C (176F)
15Intake air temp. sensor2.0 – 2.7 VIgnition switch ON
Intake air temp.: 20C (68F)
16Blank——
17Electric load signal (+)
0 – 1 VIgnition switch ON
Small light and rear defogger OFF
17Electric load signal (+)
10 – 14 VIgnition switch ON
Small light and rear defogger ON
18Blank——
19Ignition coil #2——
20Ignition coil #1——
21Fuel injector NO.210 – 14 VIgnition switch ON
22Power source for sensor4.75 – 5.25 VIgnition switch ON
23Crankshaft position sensor (+)——
24Crankshaft position sensor (–)——
25Blank——
26Manifold absolute pressure
sensor3.3 – 4.0 VIgnition switch ON
Barometric pressure: 100 kPa (760 mmHg)
27Blank——
28Immobilizer indicator lamp0 – 2 VIgnition switch ON28Immobilizer indicator lamp10 – 14 VWhen engine running
29Blank——
30Blank——
31Fuel injector NO.310 – 14 VIgnition switch ON

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-35
CONNECTOR “C02”
TERMINAL
NO.CIRCUITNORMAL
VOLTAGECONDITION
1A / C ON output signal0 VIgnition switch ON
2EGR valve (stepper motor10 – 14 VIgnition switch ON2coil 1)0 – 1 VEngine running at idle speed
3Data link connector10 – 14 VIgnition switch ON
4Heater of HO2S-210 – 14 VIgnition switch ON
5Power source10 – 14 VIgnition switch ON
6Power source10 – 14 VIgnition switch ON
7Power source for buck-up10 – 14 VIgnition switch ON and OFF
8EGR valve (stepper motor10 – 14 VIgnition switch ON8coil 3)10 – 14 VEngine running at idle speed
9EGR valve (stepper motor10 – 14 VIgnition switch ON9coil 2)10 – 14 VEngine running at idle speed
10Main relay10 – 14 VIgnition switch OFF10Main relay0.4 – 1.5 VIgnition switch ON
112-range signal (A / T)10 – 14 VIgnition switch ON, Select lever at 2-range
12N-range signal (A / T)10 – 14 VIgnition switch ON, Select lever at N-range
13Heated oxygen sensor-2Refer to DTC P0130 diag. flow table
14D-range signal (A / T)10 – 14 VIgnition switch ON, Select lever at D-range
15R-range signal (A / T)10 – 14 VIgnition switch ON, Select lever at R-range
16A/C input signal
10 – 14 VIgnition switch ON
A / C switch OFF
16A/C in ut signal
0 – 2 VIgnition switch ON
A / C switch ON
17EGR valve (stepper motor10 – 14 VIgnition switch ON17coil 4)0 – 1 VEngine running at idle speed
18Radiator fan control relay
10 – 14 V
Ignition switch ON
Engine coolant temp.: Below 92.5C
(199F)
18Radiator fan control relay
0 – 1 V
Ignition switch ON
Engine coolant temp.: Below 97.5C
(208F) or higher
19Fuelpumprelay0 – 1 VFor 2 seconds after ignition switch ON19Fuel um relay10 – 14 VAfter the above time
20Blank——
21P-range signal (A / T)
Indication
deflection
repeated
0 V and
10 – 14 V
Ignition switch ON
22Fuel level sensor (gauge)
0 – 2 VIgnition switch ON
Fuel tank fully filled
22Fuel level sensor (gauge)
4.5 – 7.5 VIgnition switch ON
Fuel tank emptied
23L-range signal (A / T)10 – 14 VIgnition switch ON, Select lever at L-range
24Blank——

6-1-36 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
CONNECTOR “C03”
TERMINAL
NO.CIRCUITNORMAL
VOLTAGECONDITION
1Malfunction indicator lamp0 – 1 VIgnition switch ON1Malfunction indicator lamp10 – 14 VWhen engine running
2
Vehicle speed sensor (M / T)
Indicator
deflection
repeated
0 V and
4 – 6 V
Ignition switch ON
Front left tire turned slowly with front right
tire locked
Output shaft speed sensor
(+) (A / T)0.4 – 0.8 VIgnition switch ON
3Blank——
4Shift solenoidA(A / T)0 VIgnition switch ON, Select lever at P-range4Shift solenoid – A (A / T)10 – 14 VIgnition switch ON, Select lever at D-range
5Throttleposition sensor
0.2 – 1.0 VIgnition switch ON
Throttle valve at idle position
5Throttle position sensor
2.8 – 4.8 VIgnition switch ON
Throttle valve at full open position
6Ignition switch10 – 14 VIgnition switch ON
7Data link connector—Ignition switch ON
8Output shaft speed sensor
(–) (A / T)0.4 – 0.8 VIgnition switch ON
9Blank——
10Sensor ground——
11Shift solenoidB(A / T)0 VIgnition switch ON, Select lever at P-range11Shift solenoid – B (A / T)10 – 14 VIgnition switch ON, Select lever at D-range
12Blank——
13Blank——
14Blank——
15Blank——
16Tachometer (if equipped)0 – 1 VIgnition switch ON
17Engine start switch6 – 12 VWhile engine cranking17g
(Engine start signal)0 – 1 VOther than above

1 2
1. ECM (PCM) coupler disconnected
2. Ohmmeter
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-37
Resistance Check
1) Disconnect ECM (PCM) couplers from ECM (PCM) with ignition
switch OFF.
CAUTION:
Never touch terminals of ECM (PCM) itself or connect
voltmeter or ohmmeter.
2) Check resistance between each terminal of couplers discon-
nected.
CAUTION:

Be sure to connect ohmmeter probe from wire harness
side of coupler.

Be sure to turn OFF ignition switch for this check.

Resistance in table below represents that when parts
temperature is 20C (68F).
TERMINALSCIRCUITSTANDARD RESISTANCE
C01-7 to C03-6HO2S-1 heater11.7 – 15.6 Ω
C02-4 to C03-6HO2S-2 heater11.7 – 15.6 Ω
C01-9 to C02-5 / 6No.1 injector12.0 – 13.0 Ω
C01-21 to C02-5 / 6No.2 injector12.0 – 13.0 Ω
C01-31 to C02-5 / 6No.3 injector12.0 – 13.0 Ω
C01-8 to C02-5 / 6No.4 injector12.0 – 13.0 Ω
C02-2 to C02-5 / 6EGR valve (stepper motor coil 4)20 – 24 Ω
C02-9 to C02-5 / 6EGR valve (stepper motor coil 3)20 – 24 Ω
C02-8 to C02-5 / 6EGR valve (stepper motor coil 2)20 – 24 Ω
C02-17 to C02-5 / 6EGR valve (stepper motor coil 1)20 – 24 Ω
C01-4 to C02-5 / 6EVAP canister purge valve30 – 34 Ω
C02-19 to C03-6Fuel pump relay70 – 110 Ω
C02-1 to Body groundA / C control moduleNo continuity
C02-18 to C02-5 / 6Radiator fan control relay70 – 110 Ω
C02-10 to C02-7Main relay70 – 110 Ω
C01-1 to Body groundGroundContinuity
C01-2 to Body groundGroundContinuity
C01-3 to Body groundGroundContinuity

INFORMATION SENSORS
-1. MAP sensor
-2. TP sensor
-3. IAT sensor
-4. ECT sensor
-5. Heated oxygen sensor-1
5-1. Heated oxygen sensor-2
-6. VSS (A / T)
-7. Transmission range switch (A / T)
-8. Battery
-9. CMP sensor
-10. CKP sensor
-11. Fuel level sensor (gauge) (in fuel tank)
-12. PSP switch
-13. A / C control module (if equipped)
-14. VSS (speedometer) (M / T)OTHERS
A: ECM (PCM)
B: Main relay
C: EVAP canister
D: Data link connector CONTROL DEVICES
a: Fuel injector
b: EVAP canister purge valve
c: Fuel pump relay
d: EGR valve (step motor)
e: Malfunction indicator lamp
f: Ignition coil assembly
g: Radiator fan control relay
h: IAC valve
6-1-38 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
COMPONENT LOCATION

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-51
Fig. 1 for Step 2 Fig. 2 for Step 3 Fig. 3 for Step 4
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE”
performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check TP Sensor and Its Circuit.
1) Connect scan tool to DLC with ignition
switch OFF and then turn ignition switch
ON.
2) Check throttle valve opening percentage
displayed on scan tool. See Fig. 1.
Is it displayed 2% or less?
3) Check throttle valve opening percentage
displayed on scan tool while opening
throttle valve from idle position to full open
position. See Fig. 1.
Is it displayed 96% or higher?Go to Step 3.Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.
3Check Wire Harness.
1) Disconnect connector from TP sensor
with ignition switch OFF.
2) Check for proper connection to TP sensor
at “P”, “Gr” and “G” wire terminal.
3) If OK, then with ignition switch ON, check
voltage at each of “P” and “Gr” wire
terminals. See Fig. 2.
Is voltage about 4 – 6 V at each terminal?Go to Step 4.“P” wire open, “P” wire
shorted to ground circuit or
power circuit or “G” wire,
“Gr” wire open or shorted
to ground circuit or poor
C01-22 or C03-5
connection.
If wire and connection are
OK, substitute a known-
good ECM (PCM) and
recheck.
4Check TP Sensor.
1) Check resistance between terminals of
TP sensor. See Fig. 3.
Between 1 and 2: 2.5 – 6.0 kΩ
Between 1 and 3: 170 Ω – 15.5 kΩ
Are measured values within specifications?“G” wire open or poor
C01-10 connection.
If wire and connection are
OK, substitute a known-
good ECM (PCM) and
recheck.Replace TP sensor.

6-1-52 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
Throttle
position
sensorTo other sensors
To other sensors
DTC P0121 THROTTLE POSITION CIRCUIT RANGE / PERFORMANCE
PROBLEM
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

After engine warmed up.

While vehicle running at specified engine speed.

No change in intake manifold pressure (constant throttle opening)

Difference between actual throttle opening (detected from TP sensor)
and opening calculated by ECM (PCM) (Obtained on the basis of
engine speed and intake manifold pressure) in larger than specified
value.
2 driving cycle detection logic, continuous monitoring
TP sensor malfunction

High resistance in the circuit

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Turn ignition switch OFF. Clear DTC with ignition switch ON, check vehicle and environmental condition for:
–Indication of fuel level meter in combination meter: 1 / 4 or more
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Intake air temp.: between –10C and 80C (14F and 176F)
–Engine coolant temp.: 70C, 158F or higher
2) Warm up engine to normal operating temperature.
3) Increase vehicle speed to 30 – 40 mph, 50 – 60 km / h in 3rd gear or “D” range and hold throttle valve at that
opening position for 1 min.
4) Stop vehicle.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-53
Fig. 1 for Step 2 Fig. 2 for Step 2 Fig. 3 for Step 2
Fig. 4 for Step 3
Closed
(condition “A”)Fully open
Throttle Opening When using SUZUKI scan tool:
When not using SUZUKI scan tool:
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Check TP Sensor and Its Circuit.
When using SUZUKI scan tool:
1) Turn ignition switch OFF and connect SUZUKI scan tool to
DLC.
2) Turn ignition switch ON and check TP sensor output
voltage when throttle valve is at idle position and fully
opened. See Fig. 1 and 3.
When not using SUZUKI scan tool:
1) Turn ignition switch ON.
2) Check voltage at terminal C03-5 of ECM (PCM) connector
connected, when throttle valve is at idle position and fully
opened. See Fig. 2 and 3.
Dose voltage vary within specified value linearly as shown in
figure?If voltmeter was
used, check
terminal C03-5 for
poor connection.
If OK, substitute a
known-good ECM
(PCM) and
recheck.Go to Step 3.
3Check TP Sensor.
1) Turn ignition switch OFF.
2) Disconnect TP sensor connector.
3) Check for proper connection to TP sensor at each terminal.
4) If OK, then measure resistance between terminals and
check if each measured value is as specified below.
See Fig. 4.
Between 1 and 2: 2.5 – 6.0 kΩ
Between 1 and 3: 170 Ω – 15.5 kΩ, varying according to
throttle valve opening.
Are measured values as specified?High resistance in
“P”, “Gr” or “G”
circuit.
If wire and
connection are
OK, substitute a
known-good ECM
(PCM) and
recheck.Replace TP
sensor.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-65
Ignition
switch
Main
fuseMain relay
To ignition
switchTo other sensor Relay boxNo.1 injector
No.2 injector
No.3 injector
No.4 injector Fuse box
Signal to decrease amount of fuel injection
Signal to increase amount of fuel injection
High voltage
Low voltage
A / F mixture
becomes
richerOxygen
concentration
decreases
A / F mixture Oxygen
Fuel injectorSensed
information
A / F mixture
Exhaust gas
becomes
leanerconcentration
increases
DTC P0171 FUEL SYSTEM TOO LEAN
DTC P0172 FUEL SYSTEM TOO RICH
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

When following condition occurs while engine running under
closed loop condition.
–Air / fuel ratio too lean
Total fuel trim (short and long terms added) is
more than 30%
or
–Air / fuel ratio too rich
(Total fuel trim is less than –30%)
2 driving cycle detection logic, continuous monitoring.
Vacuum leaks (air drawn in).

Exhaust gas leakage.

Heated oxygen sensor-1 circuit
malfunction.

Fuel pressure out of specification.

Fuel injector malfunction (clogged or
leakage).

MAP sensor poor performance.

ECT sensor poor performance.

IAT sensor poor performance.

TP sensor poor performance.

EVAP control system malfunction.

PCV valve malfunction.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-67
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Is there DTC(s) other than fuel system
(DTC P0171 / P0172)?Go to applicable
DTC Diag. Flow
Table.Go to Step 3.
3Check HO2S-1 Output Voltage.
1) Connect scan tool to DLC with ignition switch OFF.
2) Warm up engine to normal operating temperature and keep
it at 2000 r / min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator pedal
5 to 6 times continuously and take foot off from pedal to
enrich and enlean A / F mixture). See Fig. 1.
Does HO2S-1 output voltage deflect between below 0.3 V and
over 0.6 V repeatedly?Go to Step 4.Go to DTC
P0130 Diag.
Flow Table
(HO2S-1 circuit
check).
4Check Fuel Pressure (Refer to section 6E2 for details).
1) Release fuel pressure from fuel feed line.
2) Install fuel pressure gauge.
3) Check fuel pressure. See Fig. 2.
With fuel pump operating
and engine at stop : 270 – 310 kPa, 2.7 – 3.1 kg / cm
2,
38.4 – 44.0 psi.
At specified idle speed : 200 – 240 kPa, 2.0 – 2.4 kg / cm
2,
28.4 – 34.1 psi.
Is measured value as specified?
Go to Step 5.Go to Diag. Flow
Table B-3 Fuel
Pressure Check.
5Check Fuel Injectors and Circuit.
1) Using sound scope (1) or such, check operating sound of
each injector (2) when engine is running. Cycle of operating
sound should vary according to engine speed. See Fig. 3.
If no sound or an unusual sound is heard, check injector
circuit (wire or coupler) or injector.
2) Turn ignition switch OFF and disconnect a fuel injector
connector.
3) Check for proper connection to fuel injector at each terminal.
See Fig. 4.Go to Step 6.Check injector
circuit or replace
fuel injector(s).
4) If OK, then check injector resistance.
Injector Resistance: 12 – 13 ohm at 20C (68F)
5) Carry out steps 1) and 3) on each injector.
6) Check each injector for injected fuel volume referring to
Section 6E2. See Fig. 5.
Injected Fuel Volume: 38 – 48 cc / 15 sec 1.28 /
1.34 – 1.62 / 1.69 US / Imp.oz / 15 sec)
7) Check each injector for fuel leakage after injector closed.
Fuel Leakage: Less than 1 drop / min.
Is check result in step 1) and 3) to 7) satisfactory?
6Check EVAP Canister Purge Valve.
1) Disconnect purge hose (1) from EVAP canister.
2) Place finger against the end of disconnected hose.
3) Check that vacuum is not felt there when engine is cool and
running at idle. See Fig. 6.
Is vacuum felt?Check EVAP
control system
(See Section
6E2).Go to Step 7.
7Check intake manifold absolute pressure sensor for
performance (See DTC P0105 Diag. Flow Table).
Is it in good condition?Go to Step 8.Repair or
replace.