flat tire SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

BODY ELECTRICAL SYSTEM 8-11
1) Disconnect negative cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
HEADLIGHT AIMING ADJUSTMENT WITH SCREEN
1) Make sure the following items.
Place vehicle on a flat surface in front of blank wall (screen)
(1) ahead of headlight surface.
Distance between screen and headlight
“a” : 10 m (32.8 ft.)
Adjust air pressure of all tires to a specified value respec-
tively.
Bounce vehicle body up and down by hand to stabilize sus-
pension.
Carry out with one driver aboard.
Driver’s weight
: 75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each main
(low) beam axis falls as shown in figure.
Hot spot specification
“H” : Approx. 130 mm (5.15 in.)
3) Align headlight aiming to specification by adjusting aiming
screw and aiming gear if it is not set properly.
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NOTE:
Unless otherwise obligated by local regulations, adjust
headlight aiming according to following procedure.
After replacing headlight, be sure to adjust aiming.
1. Headlight assembly
2. Aiming (for up/down adjustment)
3. Aiming (for right/left and up/down adjustment)
X-X : Horizontal center line of headlights bulb
A-A : Vertical center line of left headlight bulb
B-B : Vertical center line of right headlight bulb
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AIR BAG SYSTEM 10B-47
DISABLING AIR BAG SYSTEM
1) Turn steering wheel so that vehicle's wheels (front tires) and
pointing straight ahead.
2) Turn ignition switch to “LOCK” position and remove key.
3) Remove “AIR BAG” fuse (2) from fuse box (1).
4) Disconnect Yellow connector (3) of contact coil and combi-
nation switch assembly.
a) Release locking of lock lever.
b) After unlocked, disconnect connector.
5) If equipped with passenger air bag (inflator) module, pull out
glove box while pushing its stopper from both right and left
sides and disconnect Yellow connector (4) of passenger air
bag (inflator) module.
a) Release locking of lock lever.
b) After unlocked, disconnect connector.
ENABLING AIR BAG SYSTEM
1) Turn ignition switch to “LOCK” position and remove key.
2) Connect Yellow connector (1) of contact coil and combina-
tion switch assembly, and be sure to lock connector with lock
lever.
a) Connect connector.
b) Lock connector with lock lever.NOTE:
With “AIR BAG” fuse removed and ignition switch ON,
“AIR BAG” warning lamp will be ON.
This is normal operation and does not indicate a air bag
system malfunction.

10B-60 AIR BAG SYSTEM
AIR BAG (INFLATOR) MODULE AND SEAT BELT PRETENSIONER
DISPOSAL
Do not dispose of the live (undeployed) air bag (inflator) modules and seat belt pretensioners.
The method employed depends upon the final disposition of the particular vehicle, as noted in “DEPLOYMENT/
ACTIVATION OUTSIDE VEHICLE” and “DEPLOYMENT/ACTIVATION INSIDE VEHICLE”.
Deployment/Activation Outside Vehicle :
Follow this procedure when disposing of the air bag (inflator) module(s) and seat belt pretensioner(s) only (i.e.,
the vehicle itself will be used again).
Deployment/Activation Inside Vehicle :
Follow this procedure when scrapping the entire vehicle including the air bag (inflator) modules and seat belt
pretensioners.WARNING:
Failure to follow proper air bag (inflator) module and seat belt pretensioner disposal procedures can
result in air bag deployment and pretensioner activation which may cause personal injury.
Undeployed air bag (inflator) module/inactivated seat belt pretensioner must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module and inactivated seat belt pretensioner contain substances
that can cause severe illness or personal injury if the sealed container is damaged during disposal.
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
The procedure should be followed strictly as described here.
Be sure to read “SERVICE PRECAUTIONS” beforehand.
To avoid an accidental deployment, this work should be performed by no more than one person.
Since the smoke is produced when air bag is deployed and pretensioner is activated, select a well-
ventilated area.
The air bag (inflator) module and seat belt pretensioner will immediately deploy/activate when a
power source is connected to it. Wear safety glasses throughout this entire deployment/activation
and disposal procedure.
Wear suitable ear protection when deploying air bag/activating pretensioner. Also, advise those
who are in the area close to deployment/activation site to wear suitable ear protection.
Do not deploy/activate two or more air bag system components (air bag (inflator) modules and seat
belt pretensioners) at the same time.
Never connect deployment harness to any power source before connecting deployment harness to
the air bag (inflator) module and seat belt pretensioner. Deployment harness shall remain shorted
and not be connected to a power source until the air bag is to be deployed and the pretensioner is
to be activated.

AIR BAG SYSTEM 10B-67
DEPLOYMENT/ACTIVATION INSIDE VEHICLE
Use this procedure when scrapping the entire vehicle including
the air bag (inflator) modules and seat belt pretensioners.
1) Turn ignition switch to “LOCK” position, remove key and put
on safety glasses.
2) Remove all loose objects from front seats and instrument
panel.
3) [For driver air bag (inflator) module]
Disconnect contact coil connector (1) located near the base
of the steering column.
[For passenger air bag (inflator) module]
Remove glove box from instrument panel and disconnect
passenger air bag (inflator) module connector (2).
[For seat belt pretensioner]
Remove both side (driver and passenger side) center pillar
lower trim and disconnect seat belt pretensioner connectors
(3).
4) Confirm that each air bag (inflator) module is securely
mounted.
5) Check that there is no open, short or damage in special tool
(deployment harness). If any faulty condition is found, do not
use it and be sure to use new deployment harness.
Special tool
(A) : 09932-75030
6) Short (1) the two deployment harness leads together by fully
seating one banana plug into the other.
7) Connect deployment harness connector to air bag (inflator)
module (driver or passenger) or seat belt pretensioner
(driver or passenger) and lock connector with lock lever.
a) Connect connector.
b) Lock connector with lock lever.CAUTION:
When vehicle itself will be used again, deploy/activate
the air bag and pretensioner outside vehicle according to
“DEPLOYMENT/ACTIVATION OUTSIDE VEHICLE”, for
deploying/activating it inside will cause the instrument
panel, glove box and their vicinity to be deformed.
Failure to observe this CAUTION may require unneeded
vehicle inspection and repair.
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2
For Driver Air Bag (Inflator) Module
For Passenger Air Bag (Inflator) Module
For Seat Belt Pretensioner
WARNING:
Deployment harness shall remain shorted and not be
connected to a power source until the air bag is to be
deployed and seat belt pretensioner is to be activated.
(A)
1
For Driver Air Bag (inflator) Module

AIR BAG SYSTEM 10B-69
14) Separate the two banana plugs on the deployment harness.
15) Connect (1) the deployment harness to the power source (12
V vehicle battery) (2) to immediately deploy/activate the air
bag or the pretensioner.
16) Disconnect the deployment harness from the power source
(12 V vehicle battery) (2) and short (4) the two deployment
harness leads together by fully seating one banana plug into
the other.
17) Put on a pair of shop gloves to protect your hands from pos-
sible irritation and heat when handling the deployed air bag
(inflator) module and the activated seat belt pretensioner.
18) Disconnect the deployment harness from the air bag (infla-
tor) module and the seat belt pretensioner as soon after
deployment/activation as possible.
This will prevent damage to the deployment harness due to
possible contact with the hot air bag (inflator) module and
seat belt pretensioner. The deployment harness are
designed to be reused. They should, however, be inspected
for damage after each deployment/activation and replaced it
if necessary.
19) Carefully remove drop cloth (3) from vehicle and clean off
any fragments or discard it entirely.
20) Repeat Steps 2) through 19) to deploy/activate air bag (infla-
tor) modules and seat belt pretensioners which has not been
deployed/activated, if any.
21) In the unlikely event that the air bag (inflator) module and the
seat belt pretensioner proceed immediately with Steps 23)
through 25). If the air bag (inflator) module and the seat belt
pretensioner did deploy/activate, proceed with Steps 22).
22) With air bags deployed and pretensioners activated the vehi-
cle may be scrapped in the same manner as a non-air bag
system equipped vehicle.
23) Remove the undeployed air bag (inflator) module(s) and the
inactivated seat belt pretensioner(s) from the vehicle. For
driver air bag (inflator) module refer to SECTION 3C, for
passenger air bag (inflator) module refer to “ON-VEHICLE
SERVICE”, for seat belt pretensioner refer to SECTION 10.
24) [For air bag (inflator) module]
Temporarily store the air bag (inflator) module with its vinyl
trim cover facing up, away from the surface upon which it
rests. Refer to “SERVICE PRECAUTIONS” for details.
[For seat belt pretensioner]
When temporarily strong the seat belt pretensioner, be sure
NOT to face its exhaust hole provided side down. It must
face up. Refer to “SERVICE PRECAUTIONS” for details.
25) Contact your local distributor for further assistance.
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