lights SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2000, Model line: SWIFT, Model: SUZUKI SWIFT 2000 1.GPages: 447, PDF Size: 10.54 MB
Page 58 of 447
7B-16 AUTOMATIC TRANSMISSION (4 A/T)
2. DIAGNOSTIC TROUBLE CODE (DTC) CHECK, RECORD AND CLEARANCE
To check DTC, refer to “DTC CHECK” in this section. When a DTC exists, it means existence of a malfunction in
the system represented by that code but whether it still exists (current) or it occurred in the past and has gone
(history) is unknown. To know it, clear this DTC once (Refer to “DTC CLEARANCE” in this section.), perform
test drive and/or “TROUBLE SYMPTOM CONFIRMATION” in this section and then check DTC again as
described in “DTC CHECK”. Attempt to diagnose the trouble based on the DTC recorded in this step only or fail-
ure to clear the DTC in this step may mislead the diagnosis or make diagnosing difficult. Even after checking the
DTC with the SUZUKI scan tool, diagnosis should be performed according to this flow chart to check TCM for
proper self-diagnosis function.
3 and 4. VISUAL INSPECTION
As a preliminary step, perform visual check of the following items that support proper function of the automatic
transmission.
5.TROUBLE SYMPTOM CONFIRMATION
Check if what the customer claimed in “CUSTOMER COMPLAINT ANALYSIS” is actually found in the vehicle
and if that symptom is found, whether it is identified as a failure. (This step should be shared with the customer
if possible.)
When the symptom is not actually found, possibility is :
The symptom occurs under certain conditions.
----- Retry with the vehicle under different conditions.
The trouble occurred only temporarily and normal operation has been restored.
----- Perform “DTC CHECK” and if the diagnostic trouble code is indicated, inspect according to the flow
table for that DTC.
6 and 7. RECHECKING AND RECORD OF DTC
Refer to “DTC CHECK” in this section.INSPECTION ITEM REFERRING SECTION
Engine oil ----- level, leakage Section 0B
Engine coolant ----- level, leakage Section 0B
A/T fluid ----- level, leakage, color Section 0B
Battery ----- fluid level, corrosion of terminal
A/T fluid hoses ----- disconnection, looseness, deterioration
Connectors of electric wire harness ----- disconnection, friction Section 8
Fuses ----- burning Section 8
Parts ----- installation, bolt ----- looseness
Parts ----- deformation
Other parts that can be checked visually
Also add following items at engine start.
Indicator, warning lights in combination meter ----- ON
(indicating abnormality in system) or OFFSection 8C
Other parts that can be checked visually
Page 112 of 447
7B-70 AUTOMATIC TRANSMISSION (4 A/T)
LEARNING CONTROL INITIALIZATION
When one or more operations such as shown below are per-
formed, all learned contents which are stored in TCM memory
should be erased after the operations.
Replacing transmission with new or used one.
Repairing transmission partially by replacing any brake com-
ponent parts with new and/or used brake disc(s), plate(s)
and/or flange.
Repairing transmission partially by replacing any clutch com-
ponent parts with new and/or used clutch disc(s), plate(s)
and/or flange.
Replacing TCM with used one.
1) Turn ignition switch ON, leaving engine OFF.
2) Using service wire, connect diagnosis switch terminal (2)
with ground terminal (3) of monitor connector No.2 (1).
3) Shift selector lever from “D” range to “2” range 3 times
repeatedly within 10 seconds with diagnosis switch terminal
(2) kept on connecting with ground.
4) Check DTC referring to “DTC CHECK” in this section and
confirm that only DTC No.12 is displayed.
If not, repeat Step 1) to Step 3) and check again.
BRAKE INTERLOCK SYSTEM (IF EQUIPPED)
SHIFT LOCK SOLENOID CONTROL
This system consists of shift lock solenoid control system and
interlock cable control system.
The shift lock solenoid control system is so designed that the
selector lever can not be shifted from “P” range position unless
ignition switch is turned ON and the brake pedal is depressed.
And interlock cable control system is so designed that select lever
cannot be shifted from “P” range position unless ignition switch is
turned to “ACC” or “ON” position. Also, ignition key cannot be
pulled out of key slot unless selector lever is in “P” range. NOTE:
“O/D OFF” lamp lights during initializing.
Diagnostic trouble code(s) (DTC(s)) also are erased by
performing this initializing procedure.
After initializing is achieved, DTC No.12 is stored in
TCM. If initializing is failed, DTC No.52 is stored in
TCM.
1
2
3
Page 245 of 447
BODY ELECTRICAL SYSTEM 8-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8
8D
8E
9
10
10A
10B
SECTION 8
BODY ELECTRICAL SYSTEM
CONTENTS
DIAGNOSIS ........................................................ 8-3
HEADLIGHT .................................................... 8-3
HEADLIGHTS WITH LEVELING SYSTEM
(IF EQUIPPED) ............................................... 8-3
TURN SIGNAL AND HAZARD WARNING
LIGHT .............................................................. 8-3
CLEARANCE, TAIL AND LICENSE
PLATE LIGHT ................................................. 8-4
BACK-UP LIGHT ............................................. 8-4
BRAKE LIGHT ................................................ 8-4
FRONT FOG LIGHT (IF EQUIPPED) ............. 8-4
REAR FOG LIGHT (IF EQUIPPED) ................ 8-4
SPEEDOMETER AND VSS ............................ 8-5
FUEL METER AND FUEL LEVEL SENSOR
(GAUGE UNIT) ............................................... 8-5
ENGINE COOLANT TEMPERATURE (ECT)
METER AND ECT SENSOR ........................... 8-5
OIL PRESSURE WARNING LIGHT ................ 8-5
BRAKE AND PARKING BRAKE WARNING
LIGHT .............................................................. 8-6
REAR WINDOW DEFOGGER ........................ 8-6
WIPERS AND WASHERS .............................. 8-6
FRONT WIPER AND WASHER .................. 8-6
REAR WIPER AND WASHER (IF
EQUIPPED)................................................. 8-6
POWER WINDOW CONTROL SYSTEM
(IF EQUIPPED) ............................................... 8-7
CIGARETTE LIGHTER ................................... 8-7
POWER DOOR LOCK CONTROL SYSTEM
(IF EQUIPPED) ............................................... 8-7
KEYLESS ENTRY SYSTEM (IF
EQUIPPED) .................................................... 8-7POWER DOOR MIRROR CONTROL
SYSTEM (IF EQUIPPED) ............................... 8-8
INTERIOR LIGHT ........................................... 8-8
HORN ............................................................. 8-8
IGNITION KEY REMAINDER (IF EQUIPPED)
AND LIGHT REMAINDER WARNING
BUZZER.......................................................... 8-8
SEAT BELT WARNING LIGHT (IF
EQUIPPED) .................................................... 8-8
FRONT SEAT HEATER (IF EQUIPPED) ....... 8-9
ON-VEHICLE SERVICE ..................................... 8-9
CAUTIONS IN SERVICING ............................ 8-9
HEADLIGHT ................................................... 8-9
HEADLIGHT SWITCH ................................ 8-9
HEADLIGHT ASSEMBLY ......................... 8-10
HEADLIGHT BULB ................................... 8-10
HEADLIGHT AIMING ADJUSTMENT
WITH SCREEN ......................................... 8-11
HEADLIGHT LEVELING SWITCH (IF
EQUIPPED) .............................................. 8-12
TURN SIGNAL AND HAZARD WARNING
LIGHTS ......................................................... 8-12
TURN SIGNAL LIGHT SWITCH ............... 8-12
REMOVAL AND INSTALLATION ............. 8-12
TURN SIGNAL AND HAZARD RELAY ..... 8-13
HAZARD SWITCH .................................... 8-13
FRONT FOG LIGHTS (IF EQUIPPED)......... 8-13
FRONT FOG LIGHT SWITCH .................. 8-13
REAR FOG LIGHT (IF EQUIPPED) ............. 8-14
REAR FOG LIGHT SWITCH..................... 8-14
IGNITION SWITCH ....................................... 8-14
COMBINATION METER ............................... 8-15 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System :
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
Page 247 of 447
BODY ELECTRICAL SYSTEM 8-3
DIAGNOSIS
HEADLIGHT
HEADLIGHTS WITH LEVELING SYSTEM (IF EQUIPPED)
TURN SIGNAL AND HAZARD WARNING LIGHT
NOTE:
Fuse name (“ ”) in the table below is shown on the fuse box cover.
Condition Possible Cause Correction
Headlights do not light
upLighting or dimmer switch faulty Check headlight switch.
Headlight R and L fuses blown Replace fuse to check for short.
Wiring or grounding faulty Repair circuit.
Only one headlight
does not light upBulb blown Replace bulb.
Headlight R or L fuse blown Replace fuse to check for short.
Wiring or grounding faulty Repair circuit.
Only one beam (“Hi”
or “Lo”) does not lightBulb blown Replace bulb.
Lighting or dimmer switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Both headlights do
not move“WIPER/WASHER” fuse blown Replace fuse to check for short.
Leveling switch faulty Check switch.
Supply voltage too low Recharge or replace battery.
One of headlights
(either Right or Left)
does not moveSocket, wiring or grounding faulty Repair.
Actuator faulty Check actuator.
Vehicle body around headlight deformed Repair body.
Headlight assembly itself deformed Replace headlight assembly.
Condition Possible Cause Correction
Flash rate high or one
side only flashesBulb blown on “flash rate high”-side Replace bulb.
Incorrect bulb Replace bulb.
Turn signal/hazard warning relay faulty Check relay.
Open circuit or high resistance existing
between combination switch (turn signal/hazard
warning switch) and light on one sideRepair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
“HORN HAZARD” fuse and/or “TURN/BACK”
fuse(s) blownReplace fuse(s) to check for short.
Open circuit or high resistance existing
between battery and switchRepair circuit.
Turn signal/hazard relay faulty Check relay.
Combination switch or hazard switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Flash rate low
Supply voltage low Check charging system.
Turn signal/hazard relay faulty Check relay.
Page 248 of 447
8-4 BODY ELECTRICAL SYSTEM
CLEARANCE, TAIL AND LICENSE PLATE LIGHT
BACK-UP LIGHT
BRAKE LIGHT
FRONT FOG LIGHT (IF EQUIPPED)
REAR FOG LIGHT (IF EQUIPPED)
Condition Possible Cause Correction
All lights do not light
up“TAlL” fuse blown Replace fuse to check for short.
Combination switch (lighting and dimmer
switch) faultyCheck switch.
Wiring or grounding faulty Repair circuit.
Some lights do not
light upBulb(s) blown Replace bulb(s).
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Back-up lights do not
light upBulb(s) blown Replace bulb(s).
“TURN/BACK” fuse blown Replace fuse to check for short.
Back-up light switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Back-up lights stay on
Back-up light switch faulty Check or replace switch.
Condition Possible Cause Correction
Brake lights do not
light upBulb(s) blown Replace bulb(s).
“STOP” fuse blown Replace fuse to check for short.
Brake light (stop lamp) switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Brake lights stay on
Brake light (stop lamp) switch faulty Check, adjust or replace switch.
Condition Possible Cause Correction
Only one light does
not lightBulb blown Replace bulb.
Wiring or grounding faulty Repair circuit.
Front fog lights do not
light“FOG” fuse blown Replace fuse to check for short.
Front fog light switch faulty Check switch.
Front fog light relay faulty Replace relay.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Rear fog light does
not come on“FOG” fuse blown Replace fuse to check for short.
Rear fog light switch faulty Check fog light switch.
Lighting switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
Bulb blown Replace bulb.
Page 252 of 447
8-8 BODY ELECTRICAL SYSTEM
POWER DOOR MIRROR CONTROL SYSTEM (IF EQUIPPED)
INTERIOR LIGHT
HORN
IGNITION KEY REMAINDER (IF EQUIPPED) AND LIGHT REMAINDER WARN-
ING BUZZER
SEAT BELT WARNING LIGHT (IF EQUIPPED)
Condition Possible Cause Correction
All power mirrors do
not operate“CIGAR” fuse blown Replace fuse to check for short.
Power door mirror switch faulty Check switch.
Wiring or grounding faulty Repair circuit.
One power mirror
does not operatePower door mirror switch faulty Check switch.
Actuator (power door mirror motor) faulty Check actuator.
Wiring or grounding faulty Repair circuit.
Condition Possible Cause Correction
Interior lights do not
light upBulbs blown Replace bulbs.
“RADIO/DOME” fuse blown Replace fuse to check for short.
Interior light switch faulty Check switch.
Door switch faulty Check switch.
Wiring or grounding Repair circuit.
One of interior light
does not light upBulb blown Replace bulb.
Interior light switch faulty Check switch.
Door switch faulty Check switch.
Wiring or grounding Repair circuit.
Condition Possible Cause Correction
Horn does not operate
“HORN/HAZARD” fuse blown Replace fuse to check for short.
Horn switch faulty Check horn switch.
Horn relay faulty Check horn relay.
Horn faulty Replace horn.
Condition Possible Cause Correction
Ignition key remain-
der and light remain-
der warning buzzer
shows no soundingBuzzer faulty Replace buzzer.
Wiring or grounding faulty Repair circuit.
Driver side door switch faulty Check door switch.
Ignition switch faulty Check ignition switch.
Condition Possible Cause Correction
Seat belt warning light
does not light upBulb in combination meter blown Replace bulb.
“IG/METER” fuse blown Replace fuse to check for short.
Seat belt switch faulty Check seat belt switch.
Wiring or grounding faulty Repair circuit.
Page 255 of 447
BODY ELECTRICAL SYSTEM 8-11
1) Disconnect negative cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
HEADLIGHT AIMING ADJUSTMENT WITH SCREEN
1) Make sure the following items.
Place vehicle on a flat surface in front of blank wall (screen)
(1) ahead of headlight surface.
Distance between screen and headlight
“a” : 10 m (32.8 ft.)
Adjust air pressure of all tires to a specified value respec-
tively.
Bounce vehicle body up and down by hand to stabilize sus-
pension.
Carry out with one driver aboard.
Driver’s weight
: 75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each main
(low) beam axis falls as shown in figure.
Hot spot specification
“H” : Approx. 130 mm (5.15 in.)
3) Align headlight aiming to specification by adjusting aiming
screw and aiming gear if it is not set properly.
21
NOTE:
Unless otherwise obligated by local regulations, adjust
headlight aiming according to following procedure.
After replacing headlight, be sure to adjust aiming.
1. Headlight assembly
2. Aiming (for up/down adjustment)
3. Aiming (for right/left and up/down adjustment)
X-X : Horizontal center line of headlights bulb
A-A : Vertical center line of left headlight bulb
B-B : Vertical center line of right headlight bulb
1 2 3
Page 256 of 447
8-12 BODY ELECTRICAL SYSTEM
HEADLIGHT LEVELING SWITCH (IF EQUIPPED)
INSPECTION
Check for resistance between terminals at each switch position
as shown below. If check result is not as specified, replace.
Headlight leveling switch resistance
TURN SIGNAL AND HAZARD WARNING LIGHTS
TURN SIGNAL LIGHT SWITCH
REMOVAL AND INSTALLATION
Refer to “CONTACT COIL AND COMBINATION SWITCH ASSEMBLY” in Section 3C.
INSPECTION
Check for continuity between terminals at each switch position as shown below. If check result is not as speci-
fied, replace.Position Terminals Resistance (K
Ω
ΩΩ Ω)
–VCC and GND 4.3 - 4.9
0
SIG and GND3.7 - 4.1
1 3.1 - 3.4
2 2.4 - 2.7
3 1.7 - 2.0
4 1.1 - 1.3
[A] : LH steering vehicle
[B] : RH steering vehicle
R
L N
[A]
[B]
TB
TBTR TR
TL TL
Turn signal SWTerminal
L
N
RTL TB TR
Page 257 of 447
BODY ELECTRICAL SYSTEM 8-13
TURN SIGNAL AND HAZARD RELAY
The turn signal and hazard relay (1) is located near the fuse box
(2).
INSPECTION
Connect turn signal and hazard relay (1), battery (3) and two test
bulbs (12 V, 27 W) (2) as shown.
Unless a continued flash on and off is visible, replace.
Reference flashing cycle
: 60 - 120 cycle/minute
HAZARD SWITCH
INSPECTION
Check for continuity between terminals at each switch position as
shown below. if check result is not as specified, replace.
FRONT FOG LIGHTS (IF EQUIPPED)
FRONT FOG LIGHT SWITCH
INSPECTION
Check for continuity between terminals at each switch position as
shown below. if check result is not as specified, replace.
1
2
Hazard SWTerminal
OFF
ON+B TR+ IG TRS TLL TLR IL ILE
Switch
PositionTerminal
ONIG LOAD E IL ILE
OFF
Page 258 of 447
8-14 BODY ELECTRICAL SYSTEM
REAR FOG LIGHT (IF EQUIPPED)
REAR FOG LIGHT SWITCH
INSPECTION
Check for continuity between terminals. Hold the switch button (ON or OFF) pushed in during checking switch.
IGNITION SWITCH
ON-VEHICLE INSPECTION
1) Disconnect negative cable at battery.
2) Remove steering column hole cover.
3) Remove steering column upper and lower cover.
4) Disconnect main harness couplers from ignition switch.
5) Check for continuity between terminals at each switch posi-
tion as shown below. If check result is not as specified,
replace.
REMOVAL
1) Disconnect negative cable at battery.
2) Remove steering column hole cover.
3) Remove steering column upper and lower cover.
4) Disconnect main harness couplers from ignition switch (1).
5) Remove ignition switch (1) from key cylinder (2).
INSTALLATION
Reverse removal procedure for installation.
RR
FOG SW
OFF SWTERMINAL
FREEFREE
PUSH
FREE
PUSH PUSHBE D AC F
NOTE:
Rear fog light lights up only when headlight (low or high beams) or front fog light switch (if equipped)
is ON. Rear fog lights turns OFF automatically when headlight or front fog light switch is turned OFF.
ST+B1
+B2
ACCIG2
IG1K1K2
+B1+B2
ACC IG1IG2STK1
K2
LOCK
ACC
ONSTKEY
DIRECTION
12
Position Key
OUT
LOCK
ACC
ON
START IN+B1 +B2 +ACC IG1 IG2 ST K1 K2 Terminal