height adjustment SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual

7D-12 TRANSFER
TRANSFER OUTPUT RETAINER
ADJUSTMENT
Special tool
(A) : 09922-76140
(B) : 09922-76150
(C) : 09922-76340
(D) : 09922-76430
“a”: Pinion dummy (special tool) height 1. Transfer output retainer
“b”: Height from retainer installation face to pinion dummy 2. Left case
“c”: Distance from retainer installation face to end face of bearing race (“b” – “a”) 3. Pinion shaft bearing
“d”: Distance from end face of left case to cylinder section of reduction driven gear 4. Reduction driven gear
“e”: Outer diameter of cylinder section of reduction driven gear (29.7 mm/1.1693 in.) 5. Bevel pinion shaft
“f”: Distance from end face of left case to center shaft of reduction driven gear (“d” + “e”/2)
“g”: Dimension marked on bevel pinion shaft (Marked in shaft in mm)
“h”: Shim size for mounting distance adjustment (“g” + “c” – “f”)

7F-14 REAR DIFFERENTIAL
Differential Carrier
Special tool
(A) : 09922-76120
(B) : 09922-76250
(C) : 09922-76140
(D) : 09922-76430
(E) : 09922-76330
(F) : 09922-76150
(G) : 09922-76350
1) Set special tools and make drive bevel pinion mounting
dummy.
Special tool
(A) : 09922-76120
(B) : 09922-76250
2) Install dial gauge (1) to mounting dummy as shown in figure.
Special tool set distance
“a” : 25.0 mm (0.984 in.)
“b” : 0 mm (0.000 in.)
A: Pinion dummy height D: Drive bevel pinion mounting distance 68.00mm/2.67716 in. 3. Differential carrier
B: Axle dummy radius E: Shim size for mounting distance adjustment (E = C) 4. Rear bearing
A+B: Mounting dummy size 68.00mm/2.67716 in. 1. Drive bevel gear 5. Spacer
C: Measured dimension 2. Front bearing 6. Drive bevel pinion