Power wires SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 1A-60 Engine General Information and Diagnosis:
4MAF sensor output voltage check
1) Turn OFF ignition switch.
2) Remove ECM from its br acket with ECM connectors
connected.
3) Measure voltage between “C37-26” and “C37-27” terminals of ECM connector referring to “MAF and IAT
Sensor On-Vehicle Inspection in Section 1C”.
Is each value within specified range? Poor “C37-26” and/or
“C37-27” terminal
connection.
If OK, substitute a
known-good ECM and
recheck.
Go to Step 5.
5 MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between engine ground and “BLK/RED” wire terminal (2) of MAF
and IAT sensor connector (1).
Is voltage 10 – 14 V? Go to Step 6. “BLK/RED” wire is open
circuit.
6 MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω? Go to Step 8.
Go to Step 7.
7 Ground circuit check
1) Measure resistance between “C37-27” terminal of ECM
connector and vehicle body ground.
Is resistance below 5
Ω? “GRY” wire is open or
high resistance circuit.
ECM grounds “E23-31”,
“C37-58”, “C37-15” and/
or “C37-30” circuit is
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
8 MAF sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch, measure voltage between “GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is voltage 0 V? Go to Step 9. “GRN/BLK” wire is
shorted to other circuit.
9 MAF sensor signal circuit check
1) Turn OFF ignition switch, measure resistance between
“GRN/BLK” wire terminal of MAF and IAT sensor
connector and engine ground.
Is resistance infinity? Go to Step 10. “GRN/BLK” wire is
shorted to ground
circuit.
Step Action Yes No
I4RS0A110020-01

Downloaded from www.Manualslib.com manuals search engine 1A-62 Engine General Information and Diagnosis:
3MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch turned OFF.
2) Turn ON ignition switch, measure voltage between engine ground and “BLK/RED” wire terminal of MAF and
IAT sensor connector.
Is voltage 10 – 14 V? Go to Step 4. “BLK/RED” wire is open
circuit.
4 MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω? Go to Step 6.
Go to Step 5.
5 Ground circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Measure resistance between “C37-27” terminal of ECM connector and engine ground.
Is resistance below 5
Ω? “GRY” wire is open or
high resistance circuit.
ECM grounds “E23-31”,
“C37-58”, “C37-15” and/
or “C37-30” circuit is
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
6 MAF sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure voltage between “GRN/BLK” wire terminal of MAF and IAT sensor connector and engine ground with
ignition switch turned ON.
Is voltage 0 V? Go to Step 7. “GRN/BLK” wire is
shorted to other circuit.
7 MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and engine ground
with ignition swit ch turned OFF.
Is resistance infinity? Go to Step 8.
“GRN/BLK” wire is
shorted to ground
circuit.
8 MAF sensor signal circuit check
1) Measure resistance between “GRN/BLK” wire terminal
of MAF and IAT sensor connector and “C37-26” terminal
of ECM connector.
Is resistance below 3
Ω? Go to Step 9.
“GRN/BLK” wire is open
or high resistance
circuit.
9 MAF sensor output signal check
1) Connect connectors to MAF and IAT sensor and ECM
with ignition swit ch turned OFF.
2) Measure voltage between “C37-26” and “C37-27” terminals of ECM connector referring to “MAF and IAT
Sensor On-Vehicle Inspection in Section 1C”.
Is each value within specified range? Substitute a known-
good ECM and recheck.
Faulty MAF and IAT
sensor.
Step
Action YesNo

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DTC P0103: Mass or Volume Air Flow Circuit High InputS7RS0B1104019
Wiring Diagram
Refer to “DTC P0101: Mass or Volume Air Flow Circuit Range / Performance”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
MAF sensor output voltage is higher than 4.85 V for 0.5 seconds
continuously.
(1 driving cycle detection logic) • Open or short in MAF sensor circuit
• MAF sensor
•ECM
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 MAF sensor and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Start engine and check MAF value displayed on scan tool. (Refer to “Scan Tool Data” for normal value.)
Is normal value indicated? Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
Go to Step 3.
3 MAF sensor power supply voltage check
1) Disconnect connector from MAF and IAT sensor with
ignition switch tuned OFF.
2) Turn ON ignition switch, measure voltage between engine ground and “BLK/RED” wire terminal of MAF and
IAT sensor connector.
Is voltage 10 – 14 V? Go to Step 4.
“BLK/RED” wire is open
circuit.
4 MAF sensor ground circuit check
1) Turn OFF ignition switch, measure resistance between
“GRY” wire terminal of MAF and IAT sensor connector
and engine ground.
Is resistance below 5
Ω? Go to Step 6. Go to Step 5.
5 Ground circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Measure resistance between “C37-27” terminal of ECM connector and engine ground.
Is resistance below 5
Ω? “GRY” wire is open or
high resistance circuit.
ECM grounds “E23-31”,
“C37-58”, “C37-15” and/
or “C37-30” circuit are
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.

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DTC P0108: Manifold Absolute Pressure / Barometric Pressure Circuit High InputS7RS0B1104022
Wiring Diagram
Refer to “DTC P0106: Manifold Absolute Pressure / Barometric Pressure Circuit Range / Performance”
DTC Detecting Condition and Trouble Area
NOTE
When DTC P0113 and P0118 are indicated together, it is possible that “ORN” wire circuit is open.

DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Run engine at idle speed for 1 min.
4) Check DTC. 4
MAP sensor power supply circuit check
1) Disconnect connectors from A/C refrigerant pressure
sensor (if equipped with A/C) with ignition switch turned
OFF.
2) Turn ON ignition switch, measure voltage between engine ground and “GRY/RED” wire terminal of MAP
sensor connector.
Is voltage 4 – 6 V? Faulty A/C refrigerant
pressure sensor (if
equipped with A/C).
“GRY/RED” wire is
shorted to ground
circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
5 MAP sensor signal circuit check
1) Measure voltage between “RED/BLK” wire terminal of
MAP sensor connector and engine ground.
Is voltage 4 – 6 V? Go to Step 7. Go to Step 6.
6 MAP sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “C37-53” terminal of ECM connector and vehicle body ground.
Is resistance infinity? Go to Step 7. “RED/BLK” wire is
shorted to ground
circuit.
7 MAP sensor output signal check
1) Check MAP sensor acco rding to “MAP Sensor
Inspection in Section 1C”.
Is it in good condition? Substitute a known-
good ECM and recheck.
Faulty MAP sensor.
Step Action Yes No
DTC detecting condition
Trouble area
Manifold absolute pressure sensor output voltage is higher
than specified value for s pecified time continuously.
(1 driving cycle detection logic) • Manifold absolute pressure sensor circuit
• Manifold absolute pressure sensor
• A/C refrigerant pressure sensor (if equipped with A/C)
•ECM

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DTC P0111: Intake Air Temperature Sensor 1 Circuit Range / PerformanceS7RS0B1104023
Wiring Diagram6
Ground circuit check
1) Measure resistance between “C37-55” terminal of ECM
connector and vehicle body ground.
Is resistance below 5
Ω? “ORN” wire is open or
high resistance circuit.
ECM grounds “E23-31”,
“C37-58”, “C37-15” and/
or “C37-30” circuit are
open or high resistance.
If wires are OK,
substitute a known-
good ECM and recheck.
7 MAP sensor signal circuit check
1) Turn ON ignition switch.
2) Measure voltage between “RED/BLK” wire terminal of
MAP sensor connector and engine ground.
Is voltage 4 – 6 V? Go to Step 9. Go to Step 8.
8 MAP sensor signal circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “RED/BLK” wire terminal of MAP sensor connector and “C37-53” terminal of ECM
connector.
Is resistance below 2
Ω? “RED/BLK” wire is
shorted to power supply
circuit.
“RED/BLK” wire is open
or high resistance
circuit.
9 MAP sensor output signal check
1) Check MAP sensor acco rding to “MAP Sensor
Inspection in Section 1C”.
Is it in good condition? Substitute a known-
good ECM and recheck.
Faulty MAP sensor.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
5V
2
BLK/YEL
GRY/BLU
GRY
ORN
1
GRN/BLK
C37-25
C37-55 3 4ORN
C37-26
C37-27
BLK/RED
I4RS0B110018-01
1. MAF and IAT sensor
3. To other sensors
2. ECM 4. From main relay

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-119
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Description”.
2 EGR valve power supply circuit check
1) Remove air intake pipe.
2) With ignition switch turned OFF, disconnect EGR valve
connector.
3) With ignition switch turned ON, measure voltage between “BLK/RED” wire terminal of EGR valve
connector and vehicle body ground.
Is check voltage 10 – 14 V? Go to Step 3.
“BLK/RED” wire is open
circuit.
3 Wire circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch.
3) Measure voltage between engine ground and each “GRN/RED”, “GRN/ORN”, “W HT/RED”, “BRN/YEL” wire
terminals of EGR valve connector.
Is each voltage 0 V? Go to Step 4.
Faulty wire(s) are
shorted to other circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
4 Wire circuit check
1) With ignition switch turned OFF, measure resistance
between engine ground and each “GRN/RED”, “GRN/
ORN”, “WHT/RED”, “BRN/YEL” wire terminals of EGR
valve connector.
Is resistance infinity? Go to Step 5.
Faulty wire(s) are
shorted to ground
circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
5 Short circuit check for EGR valve control circuit
1) With ignition turned OFF, measure resistance between
each EGR valve control circ uit wire (“GRN/RED”, “GRN/
ORN”, “WHT/RED” and “BRN/ YEL” wire) and each EGR
valve control circuit wire.
Is each resistance infinity? Go to Step 6.
Faulty wire(s) are short
circuit.
6 EGR valve stepper motor coil circuit check
1) With ignition switch turned OFF, connect EGR valve
connector.
2) Measure resistance between “E23-1/16” and each “C37- 4”, “C37-3”, “C37-19”, “C37-18” terminals of ECM
connector.
Is each resistance 20 – 31
Ω at 20 °C, 68 °F? Faulty ECM. Substitute
a known-good ECM and
recheck.
Go to Step 7.
7 EGR valve check
1) Check EGR valve resistance referring to “EGR Valve
Inspection in Section 1B”.
Is resistance within specified value? Faulty wire(s) are open
or high resistance
circuit. If wires are OK,
substitute a known-
good ECM and recheck.Faulty EGR valve.

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DTC P0620: Generator Control CircuitS7RS0B1104057
System and Wiring Diagram
Generator Control System Description
Refer to “Generator Control System Description”.3
Wire circuit check
1) Disconnect starting motor control relay in individual
circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to starting motor control relay at “RED/WHT”, “RED”, “WHT”, “YEL” (for A/T
model) and “YEL/GRN” (for M/T model) wire terminals.
3) Disconnect connector from starting motor.
4) Measure voltage between “C37-48” terminal of ECM connector and vehicle body ground with ignition switch
turned ON.
Is voltage 0 – 1 V? Go to Step 4. For A/T model, “YEL” or
“YEL/GRN” wire is
shorted to power circuit.
For M/T model, “YEL/
GRN” wire is shorted to
power circuit.
If wires are OK,
substitute a known good
ECM and recheck.
4 Wire circuit check
1) Measure voltage between “RED/WHT” wire terminal of
starting motor control relay connector and vehicle body
ground with ignition switch turned ON.
Is voltage 0 – 1 V? Check starting motor
control relay. If OK,
substitute a known-
good ECM and recheck.
Faulty ignition switch,
check ignition switch
referring to “Ignition
Switch Inspection in
Section 9C”.
If ignition switch is OK,
check for short circuit
between ignition switch
and starting motor
control relay to power
circuit.
Step Action Yes No
IG
L
C
FR
E 4
2
BRN/BLKC37-8
BLU/YELC37-28
B
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238 1
3 5
I5RS0C110013-01
1. Generator
3. Field coil 5. Ignition switch
2. IC regulator 4. ECM 6. Charge lamp

Downloaded from www.Manualslib.com manuals search engine Engine Mechanical: 1D-4
Targeted Timing Varying Operation
Diagnostic Information and Procedures
Compression CheckS7RS0B1404001
Check compression pressure on all 4 cylinders as
follows:
1) Warm up engine to normal operating temperature.
2) Stop engine after warming up.
NOTE
After warming up engine, place transaxle
gear shift lever in “Neutral”, and set parking
brake and block drive wheels.

3) Disconnect negative cable at battery.
4) Remove engine cover.
5) Remove air cleaner assembly and air suction hose referring to “Air Cleaner Components”.
6) Remove cylinder head upper cover.
7) Disconnect ignition coil couplers (1).
8) Remove ignition coil assemblies (2) with high- tension cord (3).
9) Remove all spark plugs.
10) Disconnect fuel injector wires (4) at the coupler. Driving condition Valve timing Target of control Effect
Engine running at idle
speed Most retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to in
take manifold. Stabilization of the engine
rotation at idle speed.
Average engine load
range To the advanced
sideTo lengthen the valve opening overlap
in order to enhance the internal
exhaust gas recirculation and reduce
the pumping loss. Improvement of the fuel
efficiency.
Lowering of the exhaust
emission.
Light engine load
range To the retarded sideTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to in
take manifold. Keeping of the engine stability.
Low or average
engine speed range
with heavy engine
load To the advanced
side
To advance the closing timing of the
intake valve in order to improve the
volumetric efficiency. Improvement of generating the
engine torque at low and
average engine speed.
High engine speed
range with heavy
engine load To the retarded sideTo retard the closing timing of the
intake valve in order to improve the
volumetric efficiency. Improvement of generating the
engine power.
Low engine coolant
temperature Most retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to intake manifold and
reduce the fuel increasing.
To slow the fast idle speed of the
engine as a result of stabilizing the
engine idling. Stabilization of the fast idling of
the engine.
Improvement of the fuel
efficiency.
At engine starting and
stopping Most retardedTo shorten the valve opening overlap in
order to prevent the exhaust gas
counterflow to in
take manifold. Improvement of start ability.I2RH0B140003-01

Downloaded from www.Manualslib.com manuals search engine 5A-46 Automatic Transmission/Transaxle:
Table for Step 4
DTC P0707: Transmission Range Sensor Circuit LowS7RS0B5104024
Wiring Diagram
DTC Detecting Condition and Trouble Area7 1) Check transmission range sensor (switch) referring to
“Transmission Range Sensor (Shift Switch) Inspection
and Adjustment”.
Are check results satisfactory? “RED/BLK”, “PNK/BLK”,
“RED”, “GRN/ORN”,
“GRN”, “GRN/YEL” or
“LT GRN/BLK” circuit
shorted to power circuit
or shorted each other. If
wires and connections
are OK, substitute a
know-good TCM and
recheck.Replace transmission
range sensor.
Step Action Yes No
Terminal
C35-20 C35-1 C35-8 C35-7 C35-19 C35-18
Select lever position P 8 – 14 V 0 V 0 V 0 V 0 V 0 V
R 0 V 8 – 14 V 0 V 0 V 0 V 0 V
N 0 V 0 V 8 – 14 V 0 V 0 V 0 V
D or 3 0 V 0 V 0 V 8 – 14 V 0 V 0 V 2 0 V 0 V 0 V 0 V 8 – 14 V 0 V
L0 V0 V0 V0 V0 V8 – 14 V
1. TCM 3. Backup lamp
2. Transmission range sensor [A]: Terminal arrangem ent of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Transmission range switch signal (P, R, N, D, 2, or L) is not
inputted for more than 30 seconds when vehicle speed is
faster than 30 km/h (19 mile/h) and engine speed is faster
than 1500 rpm. • Select cable maladjusted
• Transmission range sensor (switch) maladjusted
• Transmission range sensor (switch) or its circuit
malfunction
•TCM
2P
R
N
D 2 L 3
1
PNK/BLK
RED
GRN
GRN/ORN
GRN/YEL
IG11
RED/BLK
LT GRN/BLK
C35-20
C35-1
C35-8
C35-7
C35-19
C35-18
C34
20 19
87
18
1
C35
[A]
I4RS0A510010-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-6
3) Terminals in one connector (Broken line) (B15)/Terminals in different connectors (B14, B16)
4) Joint connector (J/C)• The joint connector (J/C) connects several different wires with the same wire color at one place instead of
connecting them by welding or caulking one by one. It is not an ordinary connector but a part of the continuous
wire in the harness.
5) Junction block (J/B)
B15 B15
B14 B1657B14 B1657
I5RW0A910995-03
BLKBLK
A
A
A B
B
RED/YEL
WeldORN
WHT/BLK
J/C
Weld splice
BLKBLK
RED/YEL
RED/YEL
WHT/BLK
WHT/BLK
WHT/BLKWHT/BLKWHT/BLKWHT/BLKC
CCCCCWeld
splice
(in Connector list)
J/C
ORNORNORNORNORN
ORN
Weld
splice
Example
I5RW0A910989-02
IMMOBI IG IG1IG Coil, etc E39 E41E40
BCM G34
G33
G32 K01 L04 L05 L06
IG Coil
IG1
15A
MTR10A
A/B15A
2
65
13
J/B Connector No. / Terminal No.
BCM ;IG1
MTR Power, etc
A/B CONTK-LINE K-LINE
A/B SIGNAL
A/B SIGNAL
A/B SIG
A/B SIG
IG Sig 10AEPS ATMTA
4
6
1
3
24
8
11
9
12
9
11
23
25
30
29
Example
J/B
J/B
ORN
GRNBLU
J/B
J/B inner circuit
BLK/WHT
I5RW0A910990-03