speed signal SUZUKI SWIFT 2005 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2005, Model line: SWIFT, Model: SUZUKI SWIFT 2005 2.GPages: 1496, PDF Size: 34.44 MB
Page 46 of 1496

Downloaded from www.Manualslib.com manuals search engine 1-ii Table of Contents
DTC P0123: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit High ....................... 1A-85
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-
1) ..................................................................... 1A-88
DTC P0133: O2 Sensor (HO2S) Circuit Slow
Response (Sensor- 1) ...................................... 1A-91
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor -1) ........................... 1A-92
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-
2) ..................................................................... 1A-94
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor -2) ........................... 1A-97
DTC P0171 / P0172: Fuel System Too Lean / Rich ................................................................. 1A-98
DTC P0222: Throttle / Pedal Position Sensor / Switch “B” (Sub) Circuit Low ....................... 1A-100
DTC P0223: Throttle / Pedal Position Sensor / Switch “B” (Sub) Circuit High ...................... 1A-102
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple Cylin der Misfire Detected
/ Cylinder 1 / Cylinder 2 / Cylinder 3 /
Cylinder 4 Misfire Detected ........................... 1A-105
DTC P0327 / P0328: Knoc k Sensor 1 Circuit
Low / High ..................................................... 1A-107
DTC P0335: Crankshaft Position (CKP) Sensor “A” Circuit .......................................... 1A-109
DTC P0340: Camshaft Position (CMP) Sensor “A” Circuit .......................................... 1A-111
DTC P0350: Ignition Coil Primary / Secondary Circuit ............................................................ 1A-114
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected /
Excessive Detected ...................................... 1A-116
DTC P0403: Exhaust Gas Recirculation Control Circuit ................... ............................ 1A-118
DTC P0420: Catalyst System Efficiency
below Threshold ................ ............................ 1A-120
DTC P0443: Evaporativ e Emission System
Purge Control Valve Circuit ........................... 1A-122
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit ................... ............................ 1A-124
DTC P0500: Vehicle Speed Sensor “A” Malfunction .................................................... 1A-128
DTC P0532: A/C Refrigerant Pressure Sensor “A” Circuit Low ... ............................... 1A-130
DTC P0533: A/C Refrigerant Pressure Sensor “A” Circuit High ................................. 1A-132
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control
Module Programming Error / Control Module
Performance ................................................. 1A-134
DTC P0616: Starter Relay Circuit Low............ 1A-135
DTC P0617: Starter Relay Circuit High ........... 1A-136
DTC P0620: Generator Control Circuit ........... 1A-137
DTC P0625 / P0626: Generator Field Terminal Circuit Low / High . .......................... 1A-139
DTC P1501 / P1502: Electric Load Current Sensor Circuit Low / High . ............................ 1A-141 DTC P1510: ECM Back-Up Power Supply
Malfunction .................................................... 1A-143
DTC P1603: TCM Trouble Code Detected ..... 1A-144
DTC P1674: CAN Communication (Bus Off Error) ............................................................. 1A-145
DTC P1676: CAN Communication (Reception Error for TCM) ............................................... 1A-148
DTC P1678: CAN Communication (Reception Error for BCM) ............................................... 1A-149
DTC P1685: CAN Communication (Reception Error for ABS/ESP ® Control Module) ........... 1A-150
DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance ......................... 1A-152
DTC P2102: Throttle Actuator Control Motor Circuit Low .................................................... 1A-154
DTC P2103: Throttle Actuator Control Motor Circuit High.................................................... 1A-155
DTC P2111 / P2112: Throttle Actuator Control System - Stuck Open / Closed ...................... 1A-156
DTC P2119: Throttle Actu ator Control Throttle
Body Range / Performance ........................... 1A-157
DTC P2122: Throttle / Pedal Position Sensor / Switch “D” (Main) Circuit Low Input............. 1A-159
DTC P2123: Throttle / Pedal Position Sensor / Switch “D” (Main) Circuit High Input ............ 1A-161
DTC P2127: Throttle Pedal Position Sensor / Switch “E” (Sub) Circuit Low Input ................ 1A-164
DTC P2128: Throttle / Pedal Position Sensor
/ Switc
h “E” (Sub) Circuit High Input ............. 1A-166
DTC P2135: Throttle / Pedal Position Sensor / Switch “A”/“B” (Main / Sub) Voltage
Correlation..................................................... 1A-168
DTC P2138: Throttle / Pedal Position Sensor / Switch “D”/“E” (Main / Sub) Voltage
Correlation..................................................... 1A-171
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction ......................... 1A-173
Inspection of ECM and Its Circuits .................. 1A-175
ECM Power and Ground Circuit Check........... 1A-194
Fuel Injector Circuit Check .............................. 1A-198
Fuel Pump and Its Circuit Check..................... 1A-200
Fuel Pressure Check....................................... 1A-203
A/C System Circuits Check ............................. 1A-205
Electric Load Signal Circuit Check .................. 1A-209
Radiator Cooling Fan Low Speed Control System Check ............................................... 1A-211
Radiator Cooling Fan High Speed Control System Check ............................................... 1A-213
Repair Instructions ......... .................................1A-216
Idle Speed and IAC Throttle Valve Opening Inspection ...................................................... 1A-216
Special Tools and Equipmen t .........................1A-217
Special Tool .................................................... 1A-217
Aux. Emission Control Devices ............. 1B-1
Diagnostic Information and Procedures ............1B-1
EGR System Inspection ...................................... 1B-1
Repair Instructions ............ ..................................1B-1
EVAP Canister Purge Inspec tion ........................ 1B-1
Page 58 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-8 Engine General Information and Diagnosis:
CAN communication system uses the serial communication in which data is transmitted at a high speed. It uses a
twisted pair of two communication lines for the high-speed da ta transmission. As one of its characteristics, multiple
control modules can communicate simultaneously. In addition, it has a function to detect a communication error
automatically. Each module reads necessary data from the received data and transmits data. ECM communicates
control data with each control module as follows.
ECM Transmission Data
NOTE
• In communication between ECM and combination meter and between ECM and steering angle sensor (ESP ® model), data is transmitted only from ECM to combination meter and steering angle
sensor. (Combination meter and steering angle sensor does not transmit data to ECM.)
• *1: Hong Kong model only.
ECM Reception Data
Engine torque signal
Accelerator pedal position signal
Throttle position signal
Brake pedal switch signal
A/C refrigerant pressure signal
A/C compressor clutch signal
Fuel consumption signal
Immobilizer indicator light control signal
MIL control signal
Diagnostic trouble code (DTC)
Engine coolant temperature signal
Engine speed signal
Vehicle speed signal
ECM-keyless start control module code TCM BCM
Combination
Meter Keyless Start
ControlModule
Transmit DATA
ECM
ESP® Control
Module ABS Control
Module
(Non-ESP® model)
*1
I7RS0B110002-01
TCM BCM Keyless Start
Control Module
DATA
ECM
Torque request signal
A/T select lever position signal
Transmission actual gear position signal
Transmission oil temperature signal
A/C switch ON signal
Electric load signal
ESP® status signal
ABS active signal
Wheel speed signal (front right)
Wheel speed signal (front left)
ECM-keyless start control module code
ID code of keyless start control module
Receive
ABS Control
Module
(Non-ESP® model)
ESP® Control
Module
I7RS0B110003-02
Page 59 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-9
Air Intake System DescriptionS7RS0B1101006
The main components of the air intake system are air cleaner (1), air cleaner outlet hose (2), electric throttle body (3)
(for the details, refer to “Description of Electric Throttle Body System”.), and intake manifold (4).
The air (by the amount corresponding to throttle valve (5) opening and engine speed) is filtered by the air cleaner,
distributed by the intake, and finally drawn into each combusti on chamber. Electric throttle body is not equipped with
IAC valve for idle speed control. Idle speed control is done by the throttle actuator (6) which opens/closes the throttle
valve. (For the details, refer to “Description of Electric Throttle Body System”).
Description of Electric Throttle Body SystemS7RS0B1101007
The Electric Throttle Body System consists of electric throttle body asse mbly, APP sensor assembly, ECM and throttle
actuator control relay.
Among them, assembly components are as follows.
• Electric throttle body assembly: throttle valve, throttle actuator, 2 throttle position sensors
• APP sensor assembly: Accelerator pe dal, 2 accelerator position sensors
Operation Description
ECM (5) detects opening (depressed extent of pedal) of the accelerator pedal based on signal voltage of the APP
sensor (1) and using that data and engi ne operation condition, it calculates the optimum throttle valve opening. On the
other hand, it detects the throttle valve opening based on the signal voltage of the throttle position sensor (3) included
in the throttle body (2) and compares it with above calculated optimum throttle valve opening. When there is a
difference between them, ECM controls the duty ratio (100% – 0%) according to this difference to drive the throttle
actuator (motor) (4) included in the throttle body. When th ere is no difference, ECM controls the duty ratio to about
15% to maintain the throttle valve opening . In this way, the throttle valve (17) is opened and closed to achieve the
optimum throttle valve opening.
In this system, as the thrott le position sensor and APP sensor have 2 sensors (main and sub) each, highly accurate
and highly reliable control and abnormality detection are assured. Also, when ECM detects an abnormality in the
system, it turns off the th rottle actuator control relay (8) to step controlling the throttle actuator.
When the throttle actuator control relay is turned off, the throttle valve is fixed at the specified opening below from its
completely closed position (default openin g) by the force of the return spring and open spring included in the throttle
body.
This throttle body is not equipped with IAC valve for idle speed control. Idle speed control is done by the throttle
actuator which opens/closes the throttle valve.
4 2
1
3
5
6
I5RW0A110006-02
Page 60 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-10 Engine General Information and Diagnosis:
Description of Electric Throttle Body System CalibrationS7RS0B1101008
ECM calculates controlled opening of the throttle valve on the basis of the completely closed throttle valve position of
the electric throttle body system. The completely closed position data is saved in memory of ECM. However, the
completely closed position of the throttle valve of the electric throttle body system (signal voltage from throttle position
sensor when throttle is completely closed) differs one from the other depending on individual differences of the throttle
valve and throttle position sensor. As such individual diff erences must be taken into account for controlling the throttle
valve, it is necessary to register the completely closed throttle valve position data in ECM. When such data is
registered in ECM, it is sa ved in RAM (memory) of ECM and used as the base data for controlling the throttle valve.
This data is cleared, when any of the works described in “Preca utions of Electric Throttle Body System Calibration” is
performed.
Also, after replacement of the throttle body and/or APP sensor , the completely closed position data in memory of ECM
must be cleared once and a new one must be registered, or ECM cannot judge the complete closure position properly.
For the procedure to register such data, refer to “Electric Throttle Body System Calibration in Section 1C”. (After the
completely closed position data is cleared , ECM, for the first time only, opens and closes the throttle valve for about 5
seconds after the ignition switch is turned ON position, for re gistration of the completely closed throttle valve position.
If the engine is started during this registration process, such symptom as “longe r cranking” or “slow rise of revolution
speed immediately after start-up” may occur. However, turning OFF the ignition switch once and restarting will set
correct registration.)
Fuel Cut Control DescriptionS7RS0B1101009
The fuel cut control in the vehicle stop is add ed as follows in order to prevent the over-rev.
Fuel Cut Control Table
4
1
2
17 3 5
6 7
8
9
10
11
12 13
14
15 16
18
I4RS0B110007-02
6. CPU 11. APP sensor (main) signal15. Drive signal of throttle actuator
7. Drive circuit of throttle actuator 12. APP sensor (sub) signal 16. Power supply of throttle actuator
9. From “TH MOT” fuse 13. TP sensor (main) signal 18. Control signal of throttle actuator control relay
10. From main relay 14. TP sensor (sub) signal
Vehicle ConditionOperative Condition
Sto p • Engine r/min > 6,000
• Engine r/min > 4,000 for 180 seconds
Run • Engine r/min > 7,500 (M/T model), Engine r/min > 6,800 (A/T model)
Page 67 of 1496

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-17
Connector: E23Terminal Wire color Circuit Terminal Wire color Circuit 1 BLK/RED Main power supply 31 BLK Ground for ECM
2WHT/RED Power source for ECM internal
memory 32 RED/YELPower supply of throttle
actuator drive circuit
3RED CAN communication line
(active high signal) for ABS/
ESP®
control module, BCM,
combination meter 33 — —
4BRN Engine revolution signal output
for P/S control module 34 REDOutput of 5 V power source for
APP sensor (sub)
5 PPL/WHT 12 V serial communication line
of DLC 35 BRNOutput of 5 V power source for
APP sensor (main)
6 — — 36 YEL APP sensor (sub) signal
7 — — 37 GRN APP sensor (main) signal
8— — 38— —
9— — 39— —
10——40—— 11——41——
12 BLU Diagnosis switch terminal
(Hong Kong model) 42 — —
13 YEL/RED Clock signal for immobilizer
coil antenna 43 — —
14——44——
15 GRN/WHT Fuel pump relay output 45 BLU/ORN Throttle actuator control relay
output
16 BLK/RED Main power supply 46 LT GRN Radiator cooling fan relay No.1
output
17 — — 47 GRY A/C compressor relay output
18 WHT CAN communication line
(active low signal) for ABS/
ESP®
control module BCM,
combination meter 48 GRN
Radiator cooling fan relay No.2
and No.3 output
19 BLU/WHT Electric load signal for heater
blower motor 49 — —
20 GRN/WHT Brake light switch signal 50 — Ground for shield wire of APP
sensor
21 — — 51 WHT Ground for APP sensor (sub)
22 — — 52 BLU Ground for APP sensor (main)
23——53——
24 — — 54 ORN Ground for sensors
25 PPL Vehicle speed signal output for
P/S control module 55 REDA/C refrigerant pressure
sensor signal
26 RED/BLU EPS signal 56 — —
27 — — 57 WHT/BLK A/C evaporator outlet air temp.
sensor signal (Manual A/C
model)
28 YEL/BLK Serial communication line for
immobilizer coil antenna 58 — —
29 BLK/WHT Ignition switch signal 59 — —
30 WHT Starting motor control relay
output 60 BRN/WHT Main power supply relay output
Page 68 of 1496

Downloaded from www.Manualslib.com manuals search engine 1A-18 Engine General Information and Diagnosis:
Engine and Emission Control Input / Output TableS7RS0B1101012
INPUTOUTPUT
ELECTRIC CONTROL DEVICE
BAROMETRIC PRESSURE SENSOR
STOP LAMP SWITCH
START SWITCH
IGNITION SWITCH
A/C REFRIGERANT PRESSURE SENSOR
BLOWER SWITCH
A/C SWITCH
A/C EVAP OUTLET AIR TEMP. SENSOR (Manual A/C model)
ABS/ESP
® CONTROL MODULE (Wheel Speed Signal)
HO2S-1
HO2S-2
IAT SENSOR MAF SENSOR
ECT SENSOR
TP SENSOR
MAP SENSOR
CMP SENSOR
CKP SENSOR
KNOCK SENSOR
ABS/ESP
® CONTROL MODULE (ABS active signal / ESP® status signal)
IMMOBILIZER CONTROL MODULE (in ECM)
APP SENSOR
FUEL PUMP RELAY
FUEL INJECTOR
HO2S HEATER THROTTLE ACTUATOR
THROTTLE ACTUATOR CONTROL RELAY
IGNITION COIL WITH IGNITER
EGR VALVE
EVAP CANISTER PURGE VALVEA/C COMPRESSOR RELAY RADIATOR FAN RELAY
MIL
MAIN RELAY
OIL CONTROL VALVE
(VVT model)
SIGNAL FROM SENSOR, SWITCH AND CONTROL MODULE
I7RS0B110009-03