SUZUKI SWIFT 2005 2.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-4
Windshield Wiper Removal and InstallationS7RS0B9406004
Removal1) Disconnect negative (–) cable at battery.
2) Remove wiper pivot caps (1) and wiper arm nuts (2), and remove windshield wiper arms with wiper blades
(3).
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Remove bolts (1), and remove windshield wiper assembly (2). Installation
1) Install windshield wiper assembly (1), and tighten bolts to specified torque.
Tightening torque
Windshield wiper bolt (a): 8 N·m (0.8 kgf-m, 6.0
lb-ft)
2) Connect coupler to windshield wiper motor.
3) Install cowl top garnish referring to “Cowl Top
Components in Section 9K”.
4) Install windshield wiper arms with wiper blades (1) to specified position as shown in figure, and then
tighten windshield wiper nuts to specified torque.
Tightening torque
Windshield wiper arm nut (a): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
5) Install wiper pivot caps (2 ) to windshield wiper arm
nuts.
6) Connect negative (–) cable to battery.
1 3
3
2
I4RS0B940003-03
I5RS0C940007-01
3. Ceramic line
4. Wiper blade center
I5RS0C940008-01
2
2 3
3
4
1
1
(a)
I4RS0B940004-03

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Windshield Wiper Motor InspectionS7RS0B9406005
NOTE
Make sure that battery voltage is 12 V or
more.

1) Disconnect negative (–) cable at battery.
2) Remove windshield wiper arms with wiper blades
referring to “Windshield Wiper Removal and
Installation”.
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Reinstall windshield wiper arms with wiper blade. For
details, refer to Step 4) of “Installation” in “Windshield
Wiper Removal and Installation”.
6) Check windshield wiper motor for operation as
follows
• For motor operation in low speed
a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5”.
b. Check if wiper arm reciprocation speed is as specification. If check result is not as
specified, replace motor.
Specification
LH steering vehicle: 42 – 50 r/min (rpm)
RH steering vehicle: 41 – 51 r/min (rpm) • For motor operation in high speed
a. Connect battery positive (+) terminal to “2” and its negative (–) terminal to terminal “5”.
b. Check if motor revolution speed is as specification. If chec k result is not as
specified, replace motor.
Specification
LH steering vehicle: 66 – 76 r/min (rpm)
RH steering vehicle: 60 – 76 r/min (rpm)
• For automatic stop operation a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5” and let the motor turn.
b. Disconnect terminal “1” from battery positive (+) terminal, and let the motor stop.
c. Connect terminals “1” and “3” with a jumper wire, and connect terminal “4” to battery
positive (+) terminal.
Observe the motor turns once again then
stops at a specified position as shown.
d. Repeat Step a to c several times and check that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
1 5
I4RS0B940005-012. Windshield wiper arms with wiper blades
6. Ceramic line
7. Wiper blade center
2
5
I4RS0A940011-01
4 5
31
6
6
7
2
2
I4RS0B940006-03

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Rear Wiper Removal and InstallationS7RS0B9406006
Removal1) Disconnect negative (–) cable at battery.
2) Remove arm cover (1), rear wiper arm nut (2), rear wiper arm with blade assembly (3), rear wiper pivot
cap (4), rear wiper nut (5) and rear wiper seal (6).
3) Remove rear end door trim referring to “Rear End Door Lock Assembly Remo val and Installation in
Section 9F”.
4) Disconnect coupler from rear wiper motor.
5) Remove rear wiper motor.
Installation 1) Install rear wiper motor (1) and tighten rear wiper motor mounting bolts to specified torque.
Tightening torque
Rear wiper motor mounting bolt (a): 8 N·m (0.8
kgf-m, 6.0 lb-ft) 2) Connect coupler to rear wiper motor
3) Install rear end door trim referring to “Rear End Door
Lock Assembly Removal and Installation in Section
9F”.
4) Install rear wiper seal (1), and tighten rear wiper nut to specified torque.
Tightening torque
Rear wiper nut (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
5) Install rear wiper pivot cap (2).
6) Install rear wiper arm with blade assembly (1) to specified position as shown in figure.
7) Tighten rear wiper arm nut to specified torque, and then install arm cover (1).
Tightening torque
Rear wiper arm nut (a): 8 N·m (0.8 kgf-m, 6.0 lb-
ft)
8) Connect negative (–) cable to battery.
1 2
3
4 5
6
I4RS0A940013-01
1
(a)I4RS0B940018-01
2. Ceramic line
3. Rear wiper blade
2
1
(a)
I4RS0A940015-01
1
2
3
2a = b
a
bI5RS0C940009-01
1
(a)
I4RS0A940017-01

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Rear Wiper Motor InspectionS7RS0B9406007
NOTE
Make sure that battery voltage is 12 V or
more.

1) Make a mark (1) on rear wiper motor (2) stop position as shown.
2) Check rear wiper motor for operation as follows. • For motor operationa. Connect battery positive terminal to terminal “1” and its negative terminal to terminal “2”.
b. Check motor revolution speed as specification. If check result is not as
specified, replace motor.
Specification
35 – 45 r/min (rpm) • For automatic stop operation
a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “2” and let the motor turn.
b. Disconnect terminal “2” from battery negative (–) terminal and let the motor stop.
c. Observe the motor (4) turns once again then stops at a specified position as shown.
d. Repeat Step a. to c. several times and check that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
Windshield Wiper and Washer Switch Removal
and Installation
S7RS0B9406008
Removal
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover (1).
3) Remove steering column covers (2). Turn steering wheel to a ccess steering column cover
rear end screws (3).
I4RS0A940018-01
1
23
I4RS0A940019-01
5. Mark
I4RS0A940020-01
1
32
I4RS0B940007-02

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4) Remove windshield wiper and washer switch (1) from combination swit ch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S7RS0B9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch. Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+ ) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal “2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.
[R]: RH steering vehicle
[L]: LH steering vehicle
1
2
3
I4RS0B940008-01
Terminal
Wiper SW
OFF
INT 6543
MIST
Terminal
Washer SW
OFF 12
ONLO
HI
654321
MIST
INT
LO
HI
WASHER ON
1
2
3
4 5 6
[R]
[L]
I5RS0C940001-01
[R]: RH steering vehicle [L]: LH steering vehicle
[R]: RH steering vehicle [L]: LH steering vehicle
V
2
34
52
34 5
[L] [R]
I5RS0C940002-01
V
INT
TIME
INT
TIME
INT time control
switch position Voltage
10-14V
0V 1.6 ± 1 sec.
10-14V
0V 10.7 ± 5 sec.
2
34
52
34 5
[L]
[R]
I5RS0C940003-01

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Washer Linked Circuit1) Make sure that front wiper switch is at “OFF” position.
2) Connect battery positive (+ ) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.Rear Wiper and Washer Switch Removal and
Installation
S7RS0B9406010
For removal and installation, refer to “Windshield Wiper
and Washer Switch Removal and Installation”.
Rear Wiper and Washer Switch InspectionS7RS0B9406011
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
[R]: RH steering vehicle [L]: LH steering vehicle
V
2
4
52
45
[L] [R]
ON
OFF
High Low
Approx. 0.3 sec. Approx. 2.2 sec.
I5RS0C940004-01
[R]: RH steering vehicle
[L]: LH steering vehicle
Terminal
Position
OFF
INT 4
3
12
WASH ON
ON + WASH
ON + WASH
INT
ON
WASH
123
4
[R]
[L]123
4
I5RS0C940005-01

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Rear Wiper Relay Removal and InstallationS7RS0B9406012
Removal1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly referring to “BCM (Included in Junction Block Assembly) Removal and
Installation in Section 10B”.
3) Remove rear wiper relay.
Installation
Reverse removal procedure for installation.
Rear Wiper Relay InspectionS7RS0B9406013
1) Check that there is no continuity between terminal “3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+ ) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1” of relay.
4) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.
Specifications
Tightening Torque SpecificationsS7RS0B9407001
NOTE
The specified tightening torque is also described in the following.
“Wipers and Washers Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
“4”
“2” “1”
“3”
I4RS0A940028-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Washer tank bolt 4 0.4 3.0 )
Windshield wiper bolt 8 0.8 6.0 )
Windshield wiper arm nut 16 1.6 11.5 )
Rear wiper motor mounting bolt 8 0.8 6.0 )
Rear wiper nut 5 0.5 4.0 )
Rear wiper arm nut 8 0.8 6.0 )

Downloaded from www.Manualslib.com manuals search engine 9E-1 Glass / Windows / Mirrors:
Body, Cab and Accessories
Glass / Windows / Mirrors
General Description
Rear End Door Window Defogger System DescriptionS7RS0B9501001
The rear end door window defogger is controlled by BCM. For the BCM description refer to “BCM General Description
in Section 10B”.
Windshield ConstructionS7RS0B9501002
The windshield is installed by using a special type of adhesive (that is, one component urethane adhesive used with
primer). For the windshield replacement, it is important to use an adhesive which provides sufficient adhesion strength
and follow the proper procedure.
CAUTION!
• Described is the glass replacement by using 3 types of primers and 1 type of adhesive made by YOKOHAMA (one component urethane adhesive to be used with primer in combination). When
using primer and adhesive made by other manufacturers, be sure to refer to handling instructions
supplied with them. Negligence in following such procedure or misuse of the adhesive in any way
hinders its inherent adhesive property. Therefore, before the work, make sure to read carefully the
instruction and description given by the maker of the adhesive to be used and be sure to follow the
procedure and observe each precaution throughout the work.
• Should coated surface be scratched or otherwise damaged, be sure to repair damaged part, or corrosion may start from there.

Use the specific adhesive which has the following property.
Glass adhesive shearing strength
40 kg/cm2 (569 lb/in2) or more
Adhesive materials and tools required for removal and installation.
• One component urethane adhesive and primers used in combination (For one sheet of windshield). – Adhesive (470 g (15.7 oz.))
– Primer for glass (30 g (1.0 oz.))
– Primer for body (30 g (1.0 oz.))
– Primer for molding (30 g (1.0 oz.))
3
3 1
2
44
4
5
5
I4RS0A950001-01
1. Windshield glass
3. Windshield glass stopper 5. Windshield side garnish
2. Windshield molding 4. Spacer : Do not reuse.

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• Eyeleteer
• Piano string
• Windshield knife
• Brush for primer application (2 pcs)
•Knife
• Rubber sucker grip
• Sealant gun (for filling adhesive)
• Putty spatula (for correcting adhered parts)
Diagnostic Information and Procedures
Rear End door Window Defogger Symptom DiagnosisS7RS0B9504001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Power Window Control System Symptom DiagnosisS7RS0B9504002
Condition Possible cause Correction / Reference Item
Rear end door window
defogger does not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door window defogger switch
faulty Check rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faulty Check rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Defogger wire faulty Check defogger wire referring to “Rear End
Door Window Defogger Wire Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
All power windows do not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Power window main switch faulty Check power window main switch referring to
“Power Window Main Switch Inspection”.
Ignition switch faulty Check ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
Only one power window
does not operate Power window main switch faulty
Check power window main switch referring to
“Power Window Main Switch Inspection”.
Power window sub switch faulty Check power window sub switch referring to
“Power Window Sub Switch Inspection”.
Wiring and/or coupler faulty Check wiring and/or coupler.
Power window regulator faulty Check window regulator.
Power window motor faulty Check power window motor.
Wiring or grounding faulty Repair circuit.

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Power Door Mirror Control System Symptom DiagnosisS7RS0B9504003
Door Mirror Heater Symptom Diagnosis (If Equipped)S7RS0B9504004
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Condition Possible cause Correction / Reference Item
All power mirrors do not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Power door mirror switch faulty Check power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Wiring or grounding faulty Repair circuit.
One power mirror does
not operate Power door mirror switch faulty
Check power door mirror switch referring to
“Power Door Mirror Switch Inspection”.
Power door mirror actuator faulty Check actuator refraining to “Power Door
Mirror Actuator Inspection”.
Wiring or grounding faulty Repair circuit.
ConditionPossible cause Correction / Reference Item
All door mirror heaters
does not operate Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door window defogger switch
faulty Check rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faulty Check rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Only one door mirror
heater does not operate Door mirror heater faulty
Check door mirror heater referring to “Door
Mirror Heater Inspection (If Equipped)”.
Wiring or grounding faulty Repair circuit.